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Congratulations! You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possible applications of our circulators. For optimal utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.
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12.2. Communication with a PC or a superordinated data system ........82 12.3. List of commands....................83 12.4. Status messages ....................87 12.5. Error messages.......................87 13. Installation of electronic module with analog connectors ..........88 14. JULABO Service – Online remote diagnosis ...............89 15. Cleaning / repairing the unit..................90 1.888.610.7664 www.calcert.com sales@calcert.com...
Operating manual Intended use JULABO circulators have been designed to control the temperature of specific fluids in a bath tank. The units feature pump connections for temperature control of external systems (loop circuit). JULABO circulators are not suitable for direct temperature control of foods, semi- luxury foods and tobacco, or pharmaceutical and medical products.
Operator responsibility – Safety recommendations Operator responsibility – Safety recommendations The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.
Warning label W26: Colors: yellow, black Hot surface warning. (The label is put on by JULABO) Observe the instructions in the manuals for instruments of a different make that you connect to the circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs and technical specifications of the products.
10 000 working hours. To apply for this extended warranty the user must register the unit on the JULABO web site. Indicating the serial no. The extended warranty will apply from the date of JULABO GmbH’s original invoice.
Operator responsibility – Safety recommendations 2.4. Technical specifications Heating circulators HL-4 SL-6 SL -12 SL -26 20 ... 300 20 ... 300 20 ... 300 Working temperature range °C 20 … 250 ±0.01 ±0.01 ±0.01 ±0.01 Temperature stability °C Bath opening (WxL)
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HL / SL Electrical connections: External alarm device 24-0 V DC / max. 25 mA Computer interface RS232 or RS485 External Pt100 sensor Optional for HL, SL (Order No. 8900100 Electronic module with analog connections) Programmer input -100 °C to 400 °C = 0 - 10 V or 0 - 20 mA or 4 - 20 mA Input for the signal of a flow meter or external manipulated variable Temperature recorder outputs 0 - 10 V (0 V = -100 °C, 10 V = 400 °C)
Operating instructions Operating instructions Safety notes for the user 3.1. Explanation of safety notes In addition to the safety warnings listed, warnings are posted throughout the operating manual. These warnings are designated by an exclamation mark inside an equilateral triangle. “Warning of a dangerous situation (Attention! Please follow the documentation).”...
HL / SL 3.3. Safety recommendations Follow the safety instructions to avoid personal injury and property damage. Also, the valid safety instructions for workplaces must be followed. Only connect the unit to a power socket with an earthing contact (PE – protective earth)! The power supply plug serves as a safe disconnecting device from the line and must always be easily accessible.
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Safety notes for the user Caution: The temperature controlling i.e. of fluids in a reactor constitutes normal circulator practice. We do not know which substances are contained within these vessels. Many substances are: inflammable, easily ignited or explosive hazardous to health environmentally unsafe i.e.: dangerous The user alone is responsible for the handling of these substances!
HL / SL Operating controls and functional elements Front view Rear view Mains power switch, illuminated VFD COMFORT-DISPLAY Header: Control indicators Line 1: Actual value internal or external The display is depending on the selected control mode in the menu > Control < (internal or external). Line 2: Working temp.
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Operating controls and functional elements Control indicators in the header: Heating / Cooling / Alarm / emote control Control indicators in the header: Temperature indication Internal or External actual value Temperature indication in °C or °F Display for the adjusted pump pressure stage in the -OFF- mode. Display for the effective pump pressure stage (rotation speed) after start.
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Rear view Socket for external measurement and control sensor or external setpoint programming ext Pt100 Interface RS232 / RS485: remote control via personal computer SERIAL Socket: control cable of JULABO refrigerated circulator or output for alarm messages 1.888.610.7664 www.calcert.com sales@calcert.com...
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Operating controls and functional elements Option: Electronic module Order No. 8 900 100 The circulator automatically recognizes the connected electronic module. Alarm output (for external alarm signal) ALARM Standby input (for external emergency switch-off) STAND-BY Programmer input and temperature recorder output REG+E-PROG Connector for supplementary pump or solenoid valve 230 V / max.
HL / SL Preparations 5.1. Installation Heating circulators Place the unit on an even surface on a base made of nonflammable material. 5.2. Bath fluids Caution: Carefully read the safety data sheet of the bath fluid used, particularly with regard to the fire point! If a bath fluid with a fire point of 65 °C is used, only supervised operation is possible.
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Fire or other dangers when using bath fluids that are not recommended: Use only non-acidic and non-corroding bath fluids. JULABO assumes no liability for damage caused by the selection of an unsuitable bath liquid. Unsuitable bath fluids are fluids which, e.g.,...
Differing flow rates of the pressure and suction pumps should be compensated. To maintain a constant liquid level, the JULABO „D+S“ Level Adapter is recommended for the external bath tank. The flow rate of the pressure pump will be then regulated by a built-in float device.
Preparations Backflow safety device If the liquid levels in the circulator bath and the external SERIAL ALARM STAND-BY REG+ Pt100 E-PROG system are at different heights, overflowing must be prevented after the power has been turned off. T16A T16A Flood hazard! T1.25A For this reason, solenoid valves for loop circuit or shut-off valves can be integrated in the loop circuit.
HL / SL Safety recommendations Employ suitable connecting tubing. Make sure that the tubing is securely attached. Avoid sharp bends in the tubing, and maintain a sufficient distance from surrounding walls. Regularly check the tubing for material defects (e.g. for cracks). Preventive maintenance: Replace the tubing from time to time.
Preparations 5.5. Counter-cooling Caution: Securely attach all tubing to prevent slipping. Observe the laws and regulations of the water distribution company valid in the location where the unit is operated. For applications near the ambient temperature, the cooling coil (20) must be connected to the water mains.
HL / SL Operating procedures 6.1. Power connection Caution: Only connect the unit to a power socket with earthing contact (PE – protective earth)! The power supply plug serves as safe disconnecting device from the line and must be always easily accessible. Never operate equipment with damaged mains power cables.
Setting of temperatures 6.3. Start - Stop Start: Press key. The actual bath temperature is displayed on the VFD COMFORT- DISPLAY. The circulating pump starts with a slight delay. Stop: Press key. Keep key pressed. The VFD COMFORT-DISPLAY indicates the message "OFF". Setting of temperatures Press the key to call up the menu for temperature selection.
HL / SL Safety installations, warning functions Check the safety installations at least twice a year! Refer to page 14. Settings for the excess temperature protection > SafeTemp< and for the warning functions > OverTemp< and > SubTemp< are made in a menu which is called up by pressing the key Menu item >...
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Safety installations, warning functions Indicated is the temperature value of the safety sensor. Sensor: SafeTemperature: Setting range: 20 °C ... 320 °C Indicated is the cut-out value set with a screwdriver on the excess temperature protection device. This safety installation is independent of the control circuit. When the temperature of the bath fluid has reached the safety temperature, a complete shutdown of the heater and pump is effected.
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HL / SL Setpoint3 85.0°C OverTemp 87.0°C SubTemp 83.0°C The warning functions are only triggered when the actual bath temperature, after start from the „OFF“ or „rOFF“ mode, lies within the set limits for 3 seconds. Setting >WARNING< A mere warning function with optical and audible warning signal (interval tone) A message appears on the VFD COMFORT- DISPLAY: OverTemp...
Safety installations, warning functions 8.0.1. Early warning system, low level protection This low level protection is independent of the control circuit and is divided into two sections: 1. Switch in stage 1 recognizes a critical fluid level DBGM: 20306059.8 An audible warning (interval tone) sounds and a message appears on the VFD COMFORT-DISPLAY.
HL / SL Menu functions The term „menu functions“ refers to adjustments such as Menu level 1 Start program Page 33 This menu will start a previously set program. Administration and creation of programs Page 38 Electronically adjustable pump capacity Page 42 The capacity of the circulating pump is set by adjusting the motor speed.
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Menu functions Menu level 1 Adjustable interface parameters Page 56 BAUDRATE, PARITY, HANDSHAKE ATC - Absolute Temperature Calibration, Page 57 Sensor calibration internal sensor, Sensor calibration external sensor 3-point calibration Limitations of temperature and capacity Page 64 Setpoint Max / Min - Maximum and minimum setpoint Heating Max –...
HL / SL 9.1. Start of a program The start menu of the integrated programmer allows one of six previously stored temperature programs to be called up and started. The profiles are started manually or via the integrated timer. Requirements: 1.
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Menu functions Level 2 Parameter /Value Set desired parameters with Confirm >now< with the key and the program will start immediately start at the set time under parameter (time ). Set time in the example below: 09. August 2009, 11:15 hrs Submenu TIMER If the parameter time is selected, a further submenu opens for setting the start time.
HL / SL 9.1.1. Status at the end of a program Program end StdBy , PSetp, Setp 1, Setp 2 , Setp 3 This parameter is used to determine if the unit switches to the -OFF- condition at the end of a profile or if temperature control is continued, and the working temperature setpoint that is to be used if temperature control is continued.
Menu functions 9.1.3. Editing after Start The programmer allows a running program to be edited. Initiation and exit of the editing function: After the start enter the submenu „3 EDITOR“.by pressing the key See chapter „program administration, creation“ page 38 Exit the editing modus anytime by pressing the key Particularity for changes in a section that is currently in process.
HL / SL 9.1.5. Interruption after a power failure It is possible to operate the programmer safely in case of a power failure. Important: For this, >Autostart< needs to be set in the >Configuration< menu. If the AUTOSTART function is activated, the programmer starts again at a point approx.
Menu functions 9.2. Program administration, creation The integrated programmer permits fast and easy programming of setpoint temperature sequences. This temperature sequence is called program. A program is composed of individual sections (Step). The sections are defined by duration (t) or Gradient (°/t) and target temperature.
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HL / SL Editing PrgNr: Set the program you wish to create. 0 ... 5 Setpoint TI : Time [hh:mm] or GRD: Gradient [°/t] = [°/min] Change type of program in MENU >configuration<, menu item >Programmtyp/program type< . Step 0 … 59 Press the key if a parameter is to be retained.
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Menu functions Delete It is possible to delete an entire program or consecutive sections Delete PrgNr: Set the program you wish to delete 0 ... 5 Delete from Step X to Step X (0 … 59) Press the key if a parameter is to be retained. (prior to OK) Submenu >Delete<...
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HL / SL Print Every program can be printed via the serial interface for control and documentation purposes. Press the key if a parameter is to be retained. (prior to OK) Submenu >Print< Level 2 Set menu item >Print PrgNr.< by pressing Set desired >PrgNr.<...
Menu functions 9.3. Setting the pump pressure The capacity of the circulating pump is set by adjusting the motor speed Press the key if a parameter is to be retained. (prior to OK) Submenu >Pump< Level 2 The set pump stage is displayed. Example: 1 Confirm by pressing Set required pump stage by pressing Example: 3...
HL / SL 9.4. Configuration Press the key if a parameter is to be retained. (prior to OK) Level 2 Parameter level Remote control via serial interface. Possible parameters: off / on Switch on and off remote control by pressing First set the >type<...
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Menu functions Level 2 Parameter level Pump-Mode Possible parameters: P. on / P. off Switch on and off >Off-Mode by pressing P.on continuous operation of circulating pump P.off circulating pump is linked to Start/Stop ActVar - actuating variable Possible parameters: control, Eprog, serial Set desired parameters with Programming of variables for the parameters >...
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HL / SL Level 2 Parameter level Reset Return to factory settings by pressing >Reset?< returns all set values to the factory setting except for date and time. A RESET can be effected only in the – OFF- mode. During the message >Running < all parameters are reset to factory settings.
Menu functions 9.4.1. Remote control via the serial interface Setpoint is set via the serial RS232/RS485 interface through a PC or Factory setting: off superordinated data system. In the header of the VFD COMFORT-DISPLAY, an “ ” illuminates. It indicates that remote control mode is active. The selected setting is shown on the LCD DIALOG-DISPLAY.
- Autostart off (Factory setting) Note: The circulator has been configured and delivered by JULABO according to N.A.M.U.R. recommendations. This means for the start mode that the unit must enter a safe operating state after a power failure (non- automatic start mode).
Menu functions 9.4.5. ActVar - actuating variable The variable (ACTuating VARiable) corresponds to the extent to which the heater or cooling unit of the circulator is controlled. Heat or cold is applied to the bath according to this variable. If this happens with the control electronics of the circulator, called >...
HL / SL 9.4.6. Setting of clock and date The internal real time clock allows starting a program any time. The clock is set to the local mean time (MEZ) at the factory. If the unit is operated in a different time zone, the clock can be adjusted in this menu.
Menu functions 9.5. Control The circulator is designed for internal and external temperature control. This can be switched in this submenu. Only the set of parameters corresponding to the particular setting is displayed. Control internal Control external For external temperature control and measurement connect a Pt100 external sensor to the socket at the rear of the circulator.
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HL / SL Control Type internal Parameter-Level The value flashes. Set by using the numeric keypad and confirm by pressing Example: Setting range: 0.1 … 99.9 K The value flashes. Set by using the numeric keypad and confirm by pressing Setting range: 3 …...
Menu functions 9.5.1. Control internal / external The control type can be adjusted in the -OFF- mode only. Possible parameters: intern internal temperature control extern external temperature control with external Pt100 sensor IMPORTANT: Additional measures for external temperature control. ext. Connect a Pt100 sensor to the socket on the rear of the circulator.
HL / SL 9.5.2. Selftuning When performing a selftuning for the controlled system (temperature application system), the control parameters Xp, Tn and Tv are automatically determined and stored. Possible parameters: off - no selftuning The control parameters ascertained during the last identification are used for control purposes.
Menu functions 9.5.4. CoSpeed - extern CoSpeed: This parameter affects the temperature pattern only in case of external control. Possible parameters: 0 ... 5 During selftuning, the control parameters Xp, Tn, °C Int. temperature and Tv of a controlled system are automatically determined and stored.
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HL / SL Optimization instructions for the PID control parameters: optimum setting The heat-up curve reveals inappropriate control °C settings. Inappropriate settings may produce the following heat-up curves: Xp too low Tv/Tn too low °C °C Xp too high or Tv too high Tv/Tn too high or Xp too high °C °C...
Menu functions 9.6. Serial Interface For communication between the circulator and a PC or a superordinated Factory settings: process system, the interface parameters of both units must be identical. 4800 Baud even The adjustment is usually carried out one time only in the >Interface serial< hardware handshake menu.
HL / SL 9.7. ATC Absolute Temperature Calibration, 3-point calibration ATC is used to compensate for a temperature difference between the circulator and a defined measuring point in the bath tank that may develop for physical reasons. internal external Principle: For ATC calibration, in steady state the bath temperature at the location Example: of the temperature sensor (CT) is determined at the respective adjusted...
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Menu functions Press the key if a parameter is to be retained. (prior to OK) Level 2 Parameter-Level The parameter flashes, switch by pressing The parameter flashes, switch by pressing >no< Carry out an ATC calibration >yes< return to standard operation after calibration.
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HL / SL The value >TmpValue< is only indicated In addition the measured temperature value >CalValue X< is saved during the next step. The value flashes. Set by using the numeric keypad and confirm by pressing If only a 2-point calibration is carried out, the following menu items are not indicated anymore The value >TmpValue<...
Menu functions 9.7.1. ATC Fühler - intern / extern In the first submenu the ATC function is set for the >intern< internal or the >extern< external temperature sensor. Calibration can be carried out for the internal temperature sensor and for the external temperature sensor connected to the socket „ext.
HL / SL 9.7.4. Example: 3-point calibration for internal control In the temperature range from 80 °C to 160 °C the calibration curve of the temperature sensor (TT) is to be adjusted to the actual temperatures at measuring point (CT). 1.
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Menu functions The value >TmpValue< is only indicated. In addition the measured temperature value >CalValue X< is saved during the next step. The value flashes. Set by using the numeric keypad and confirm by pressing Return to 2. Set working temperature value: 120.00 °C The value >TmpValue<...
HL / SL 9.8. Limits The >Limits< menu allows the minimum and maximum values to be set for all important setting ranges and capacity variables. Control internal Control external Press the key if a parameter is to be retained. (prior to OK). Level 2 Parameter-level The parameter flashes.
Menu functions The parameter flashes. Set by using the numeric keypad and confirm by pressing The parameter flashes. Set by using the numeric keypad and confirm by pressing The parameter flashes. Set by using the numeric keypad and confirm by pressing The parameter flashes.
HL / SL 9.8.2. Limits for external control INTERN MAX / MIN Restriction for the temperature range of the internal bath. Setting range: -94,9 °C ... +300,0 °C The limits IntMax and IntMin are only active in external control. IntMax and IntMin determine fixed limits for the temperature within the internal bath.
Menu functions 9.9. Analog inputs/outputs In order to use the analog inputs and outputs, the circulator must be equipped with the electronic module, which is available as option. Order No. 8 900 100 Electronic module ALARM STAND-BY REG+ E-PROG This submenu enables the input and output values to be set for the programmer input and the temperature recorder outputs of the REG+E- PROG socket.
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HL / SL Level 2 Level 3 Parameter-level Define the output value for channel 1 Possible parameters: ActInt, ActExt, Power, Setpoint The parameter flashes, switch by pressing Select the scale for channel 1. The value flashes. Set by using the numeric keypad and confirm by pressing The value flashes.
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Menu functions Level 2 Level 3 Parameter-level Define the output value for channel 3 Possible parameters: ActInt, ActExt, Power, Setpoint The parameter flashes, switch by pressing Select the scale for channel 3. The value flashes. Set by using the numeric keypad and confirm by pressing The value flashes.
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HL / SL Level 2 Level 3 Parameter-level Possible parameters: voltage, current The parameter flashes, switch by pressing The value flashes. Set by using the numeric keypad and confirm by pressing The value flashes Set by using the numeric keypad and confirm by pressing The value >setpoint<...
Menu functions Level 2 Level 3 Parameter-level Possible parameters: normal, inverse The parameter flashes, switch by pressing 9.9.1. Control connector Control connector (14): SV-Out >Backflow< or >C-Pulse< or >Refill< The control output (14) can be adapted to solenoid valves for different tasks.
HL / SL 9.9.2. Outputs of the connector - REG+E-PROG Outputs of the connector 1. First define the desired output value for channels 1 to 3: ActInt internal actual temperature value (bath temperature) ActExt external actual temperature value (external sensor) Power periodic or intermittent heating or cooling Setpoint active setpoint temperature...
Menu functions 9.9.3. Input of the connector - REG+E-PROG E-PROG - Input Setting is necessary if Menu >Configuration< 1. the Setpoint is to be set via an external voltage or current source or programmer For this, in the menu >Configuration<, first set the menu item >Setpoint<...
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HL / SL After returning the LCD display to standard display by pressing the , the temperature value adjusted and set on the external voltage or current source is displayed in line 1 (Example: Eprog 50.00 C). This EPROG input enables the use of different voltage and current values as program parameters.
Menu functions 9.9.4. External Stand-by input Ext. StBy (External STAND-BY input) Stand-By input for external switch-off. Possible parameters: inactive - Stand-By input is ignored active - Stand-By input is active Activate the standby input: 1. Under menu item >Ext. StBy<, set the parameter to >active<. 2.
HL / SL 9.9.5. Alarm-output Alarm output (10) (for external alarm signal) This socket is a potential-free change-over contact. With the adjustments in the menu >Inputs/Outputs<, all operating conditions can be signaled without having to change the pin assignments. Meaning of the terms under menu item >Function< : ALARM The circulator is in condition >StandBy<...
The float is defect (e. g., because damaged in transit). Repair by authorized JULABO service personnel. During the self-test after switch-on a short-circuit is registered between pin 2 and pin 4 of the control cable or the control cable is interrupted during operation.
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HL / SL Defect of the working or excess temperature sensor. The working temperature and excess temperature sensors report a temperature difference of more than 35 K. Other errors (I C-BUS errors) Error in A/D converter Excess temperature sensor is defective. The safety temperature is below the working temperature setpoint.
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Replenish the bath tank with bath fluid. After eliminating the malfunction, turn the mains power switch off and on again to cancel the alarm state. If the unit cannot be returned to operation, contact an authorized JULABO service center. Special message “CONFIGURATION ERROR”...
HL / SL 11. Electrical connections Notice: Use shielded cables only. The shield of the connecting cable is electrically connected to the plug housing. The unit ensures safe operation if connecting cables with a maximum length of 3 m are used.
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8 900 110 USB interface adapter cable / Control output The connector may only be used for control of a JULABO refrigerated circulator or JULABO MVS Solenoid valve controller for cooling water. Pin assignment: Signal (only with attached JULABO equipment) +24 V (I max.
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HL / SL Programmer input / temperature recorder output Signal 1 Voltage output Channel 1 0 ... 10 V 2 Voltage output Channel 2 0 ... 10 V 3 GND for outputs REG+E-PROG 4 Programmer input EPROG 0 to 10 V / 0 to 20 mA 5 Current output Channel 3 0 to 20 mA / 4 to 20 mA...
Remote control 12. Remote control 12.1. Setup for remote control 1. Check the interface parameters for both interfaces (on the circulator and PC) and make sure they match. In the >Interface< menu, set the menu item >Type< to >RS232< or SERIAL >RS485<.
HL / SL Important times for a command transmission: To ensure secure data transfer, the time gap between two commands should be at least 250 ms. The circulator automatically responds to an in command with a data string followed by an LF (Line Feed). The next command should be sent only after 10 ms.
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Remote control Command Parameter Response of circulator OUT_MODE_03 Set external programmer input to voltage. Voltage 0 V ... 10 V OUT_MODE_03 Set external programmer input to current. Current 0 mA ... 20 mA OUT_MODE_04 Temperature control of internal bath. OUT_MODE_04 External control with Pt100 sensor.
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HL / SL IN commands: Asking for parameters or temperature values to be displayed. Command Parameter Response of circulator VERSION None Version number of the software (V X.xx) STATUS none Status message, error message (see page 87) IN_PV_00 none Current bath temperature. IN_PV_01 none Heating power being used (%).
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Remote control Command Parameter Response of circulator IN_PAR_08 none Tv control parameter of the internal controller. IN_PAR_09 none Xp control parameter of the cascade controller. IN_PAR_10 none Proportional share of the cascade controller. IN_PAR_11 none Tn control parameter of the cascade controller. IN_PAR_12 none Tv control parameter of the cascade controller.
Installation of electronic module with analog connectors Error messages Description -20 WARNING: CLEAN CONDENSOR Cooling of the condenser is impaired. OR CHECK COOLING WATER Clean air-cooled condenser. CIRCUIT OF REFRIGERATOR Check the flow rate and cooling water temperature for a water-cooled condenser.
HL / SL 14. JULABO Service – Online remote diagnosis JULABO circulators of the HighTech series are equipped with a black box. This box is implemented in the controller and records all significant data for the last 30 minutes. In case of a failure, this data can be read out from the unit by using special software.
The circulator is designed for continuous operation under normal conditions. Periodic maintenance is not required. The tank should be filled only with a bath fluid recommended by JULABO. To avoid contamination, it is essential to change the bath fluid from time to time. Repairs...
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