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Summary of Contents for SCHUNK SRU-plus 63
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual SRU-plus 63 Pneumatic swivel unit...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389445 Version: 05.00 | 28/11/2022 | en...
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Page 3: Table Of Contents
Design and description.................... 16 Structure ...................... 16 Description...................... 16 Assembly ........................ 17 Installing and connecting ................... 17 Connections ....................... 18 5.2.1 Mechanical connection................ 18 5.2.2 Pneumatic connection ................ 19 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 4 Dismantling and assembling the swivel unit............ 34 Assembly drawing .................... 36 Translation of the original declaration of incorporation .......... 37 10 UKCA declaration of incorporation................ 38 11 Annex to declaration of Incorporation .............. 39 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 6: Applicable Documents
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 7: Basic Safety Notes
• Make sure that the product is used only in the context of its defined application parameters, } 3 [ / 15]. • Make sure that the product is a sufficient size for the application. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 8: Spare Parts
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 9: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 10: Transport
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 11: Protection During Handling And Assembly
The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy. EMERGENCY STOP switches must be easily 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 12: Protection Against Electric Shock
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 13: Notes On Particular Risks
For all work in the vicinity of hot surfaces, wear safety gloves. • Before carrying out any work, make sure that all surfaces have • cooled down to the ambient temperature. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 14 • restarting strategies. Emergency stop strategies: e.g. by means of controlled shut ✓ down Restarting strategies: e.g. using pressure build-up valves or ✓ suitable valve switching sequences 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 15: Technical Data
The SCHUNK contact person provides support for designing further applications. More technical data is included in the catalog data sheet. Whichever is the latest version. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 16: Design And Description
Design and description 4 Design and description 4.1 Structure Throttle valve Housing Pinion Shock absorber 4.2 Description The product is a pneumatic rotary actuator for rotating and swiveling movements. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 17: Assembly
} 5.3.1 [ / 22]. 8. Adjust swiveling speed, } 5.3.2 [ / 23]. } 5.3.3 [ / 9. Adjust absorber stroke, 24]. } 5.4 [ / 10. Mount sensor if necessary, 26]. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 18: Connections
Screw Centering sleeve Ø 22 assembly on apparatus side Screw Max. depth of engagement from locating surface [mm] Centering sleeve Ø 22 assembly at side 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 19: Pneumatic Connection
Designation SRU-plus 63 63 Fitting screw Screw 5.2.2 Pneumatic connection NOTE Observe the requirements for the compressed air supply, } 3 [ / 15]. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 20: Settings
Angle of rotation The angle of rotation is set in order to attain fine adjustment of the end positions. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 21 Target time Swiveling speed too high. Assembly oscillates back. Movement End position Damping Time T Target time Absorber stroke is too long. End position is reached too slowly. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 22: Adjusting The Angle Of Rotation
4. Detach lock nut (5) opposite air connection "A" (7). 5. Set end position "B" via the adjusting sleeve (4). 6. Tighten lock nut (5) opposite air connection "A" (7). 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 23: Adjusting The Swiveling Speed
1. Air connection "A" (1): Close exhaust air throttle valve at air connection "B" completely. 2. Actuate air connection "A" (1). 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 24: Adjusting Absorber Stroke
Do not exceed the maximum permitted depth of engagement • of the shock absorber of 90 mm. Do not set the absorber stroke too short, the movement must • decelerate harmoniously. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 25 Repeat the steps for the other end position. NOTE Depending on the loading condition, the settings for the two shock absorbers may deviate widely from each other. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 26: Mounting The Sensor
The assembly swivels into the end position. ✓ 3. Slide the first sensor (6) into a groove (5). OR: screw (1) the sensor (6) into a groove (5). 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 27: Mounting Inductive Proximity Switch In 80
Pay attention to the distance between fast clamping sleeve • and switch cam. 1. Connect sensor and secure cable, see the Sensor Assembly and Operating Manual. 2. Mount the sensor holder (3) for the sensor. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 28 11. Ventilate air connections "A" (5) and "B" (4). 12. Move pinion (7) manually and tighten the switching cam (2) by hand. 13. Check switching positions, reset if necessary. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 29: Start-Up
Move to basic setting 0° (end position A) • Actuate air connection "B", pinion begins to move. Assembly swivels until it reaches the end position "A". ✔ 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 30: Troubleshooting
Check compressed air lines. Unused air connections open. Close unused air connections. } 5.2.2 [ / 19] Both exhaust air throttle valves are closed. Open one exhaust air throttle valve. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 31: Torque Is Diminishing
Too much grease in the mechanical Clean and lubricate product. } 8 [ / 32] movement space. Pressure drops below minimum. Check air supply. } 5.2.2 [ / 19] 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 32: Maintenance
Observe information on the safety data sheet of the lubricant. • SCHUNK recommends the lubricants listed. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 33: Inspect Shock Absorbers
Do not exceed the maximum permitted depth of engagement • of the shock absorber of 90 mm. Do not set the absorber stroke too short, the movement must • decelerate harmoniously. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 34: Dismantling And Assembling The Swivel Unit
8.5 Dismantling and assembling the swivel unit Dismantling the swivel unit The swivel unit is dismantled from the machine/automated ■ system. 1. Unscrew and remove cover (1) and cover (4). 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 35 Pay attention to the marking and correct installation ✓ position. 4. Screw on cover (1) and cover (4). 5. Secure all screws and nuts with Loctite No. 243. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
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Page 36: Assembly Drawing
Fitting screw*** Ring magnet Renew wearing parts during maintenance: not included in the sealing kit Renew wearing parts during maintenance: order sealing kit. *** Contained in accessory kit. 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 37: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, November 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 38: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, November 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... -
Page 39: Annex To Declaration Of Incorporation
Selection of control or operating modes 1.2.6 Failure of the power supply Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445... - Page 40 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
- Page 41 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 05.00 | SRU-plus 63 | Assembly and Operating Manual | en | 389445...
- Page 44 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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