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Summary of Contents for SCHUNK SRH-plus-D
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual SRH-plus-D Pneumatic swivel unit...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1424337 Version: 03.00 | 10/01/2022 | en...
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Page 3: Table Of Contents
Basic data ...................... 16 Design and description.................... 17 Design ......................... 17 Description ...................... 17 Assembly and settings .................... 18 Installing and connecting ................... 18 Connections...................... 20 5.2.1 Mechanical connection................ 20 5.2.2 Pneumatic connection................ 22 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 4 7.8.2 Distributor plate EDF ................ 44 7.8.3 Base unit .................... 46 7.8.4 Screw-on bracket with lateral cable outlet.......... 48 Translation of original declaration of incorporation .......... 50 Annex to Declaration of Incorporation .............. 51 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 5: General
The term "product" replaces the product name on the title page in this manual. 1.1.3 Applicable documents • General terms of business * • Catalog data sheet of the purchased product * 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 6: Sizes
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 7: Scope Of Delivery
1.4.1 Sealing kit ID Sealing kit SRH-plus-D SRH-plus-D 5521800 5521802 5521804 5521806 5521808 5521810 5521812 Contents of the sealing kit, } 7.8 [/ 42]. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 9: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 10: Personal Protective Equipment
Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 11 Basic safety notes • Secure the product against falling during transportation and handling. • Stand clear of suspended loads. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 12: Malfunctions
• For all work, secure the product against accidental operation. • Observe the relevant accident prevention rules. • Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 13: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 14: Protection Against Electric Shock
Before starting any work on the product: Switch off the power • supply and secure against restarting. Make sure, that no residual energy remains in the system. • 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 15 The operator must define suitable emergency stop and • restarting strategies. Emergency stop strategies: e.g. by means of controlled shut ✓ down Restarting strategies: e.g. using pressure build-up valves or ✓ suitable valve switching sequences 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 16: Technical Data
Basic data EDF Designation Value Max. voltage [V] Max. current per wire [A] More technical data is included in the catalog data sheet. Whichever is the latest version. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 17: Design And Description
With the electrical feed-through (EDF), sensor signals for monitoring the product can be reliably conducted and discharged via a lateral outlet. Angle of rotation The angle of rotation for the product is 180°. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 18: Assembly And Settings
"a" and "b". 4. Check that all of the throttle valves are closed. 5. Screw in locking screws in open and not required air connections where appropriate. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 19 7. Adjust the angle of rotation, } 5.3.1 [/ 26]. } 5.3.2 8. Adjust the swiveling speed, [/ 28]. 9. Adjust shock absorber stroke, } 5.3.3 [/ 29]. } 5.4 10. Mount the sensor, [/ 32]. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 20: Connections
Mounting screw M6 M6 M6 M6 M8 M10 M10 (4 Piece) Max. depth of engagement from locating surface [mm] Centering sleeve Ø6 Ø6 Ø6 Ø6 Ø8 Ø10 Ø10 (2 Piece) 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 21 M6 M6 M6 M6 M8 M12 M12 (4 Piece) Max. depth of 10.5 10.5 engagement from locating surface [mm] Centering sleeve Ø6 Ø6 Ø6 Ø6 Ø8 Ø12 Ø12 (2 Piece) 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 22: Pneumatic Connection
Compressed air connections Designation Function Hose-free direct connection swiveling 0° - 180° swiveling 180° - 0° Main air connections swiveling 0° - 180° swiveling 180° - 0° 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 23 • Use throttle valve from the accessory pack for the main air connections. • With hose-free direct connections, throttle valves must be fitted in front of the main air connections. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 24: Electrical Connection
Pin allocation SRH-plus-D 20-35 Pin allocation Connector A Connector B +24 VDC +24 VDC Socket 1, Pin 4 Socket 2, Pin 4 Socket 4, Pin 4 Socket 3, Pin 4 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 25 Socket 1, Pin 4 Socket 9, Pin 4 Socket 5, Pin 4 Socket 3, Pin 4 Socket 7, Pin 4 Socket 4, Pin 4 Socket 8, Pin 4 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 26: Settings
The end positions can be adjusted by ±3°. Adjustment range Swivel range Adjustment range/ Adjustment range/ Final angle Final angle Piston Piston Centring sleeves End position adjustability 3° 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 27 To do this, ventilate air connection A (3) and actuate it ✓ again, if necessary adjust end position. 12. Tighten screw (7). Tightening torque: SRH-plus-D 20-30: 1.2 Nm / SRH-plus-D ✓ 35-60: 2.1 Nm 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 28: Adjust Swiveling Speed
6. If the swiveling speed is too high, the exhaust throttle valve must be closed again in increments until the optimum swiveling time is reached. 7. Swivel repeatedly to test the setting, readjust if necessary. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 29: Adjust Absorber Stroke
(5). 3. Fix back stop A (2) and loosen nut (3) on stop pin A (4). 4. Fix back stop A (2) and set stop pin A (4). 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 30: Diagram Of Swiveling Movement
5.3.4 Diagram of swiveling movement Optimal setting Movement End position Damping Time T Target time Swiveling speed and absorber stroke are optimal. Erroneous Movement adjustment End position Damping Time T Target time 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 31 Absorber stroke is too long. End position is reached too slowly. Movement End position Damping Time T Target time Absorber stroke is too short. Assembly hits the end position. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 32: Mounting The Sensor
• Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.4.1 Overview of sensors Designation SRH-plus-D 20 25 30 35 40 50 60 Inductive proximity switch IN 80 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 33: Assemble Inductive Proximity Switch In 80
5. Swivel the product by 180°. 6. Adjust the holder of sensor (6) in the same way. 7. Check the switching positions and test the function, re-adjust the position if necessary. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 34: Troubleshooting
Both exhaust air throttle valves are closed. Open one exhaust air throttle valve. Proximity switch defective or set incorrect. Adjust sensor or if necessary change sensor. } 5.4 [/ 32] 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 35: Torque Is Diminishing
} 7.7 [/ 41] Too much grease in the mechanical Clean and lubricate product. movement space. } 7 [/ 36] Pressure drops below minimum. Check air supply. } 5.2.2 [/ 22] 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 36: Maintenance
} 7.7 [/ 41]. Treat all grease areas with lubricant, } 7.3 [/ 37]. Check that the shock absorbers are working, if necessary replace shock absorber } 7.6 [/ 40] 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 37: Lubricants/Lubrication Points (Basic Lubrication)
• Regulary check that the shock absorbers are working. The shock absorber is working correctly if the product ✓ moves softly into the end positions when set correctly and the prescribed swiveling time is reached. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 38: Set Shock Absorber Overhang
WP-M 0.4-266 -0.1 30 W WP-M 0.6-466 19.5 -0.1 35 W WP-M 0.6-366 19.5 -0.1 40 W WP-M 1.0-266 -0.1 50 W WP-M 1.0-266 -0.1 60 W WP-M ±0.05 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 39: Servicing Shock Absorbers (Absorber Variant -W)
11. Grease the piston rod (3) inside and outside and insert it. 12. Mount the safety ring (4). Pay attention to the correct installation position of the ✓ safety ring. 13. Mount the stop cover (2) with screws (1). 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 40: Changing Shock Absorbers (Base Unit)
Piston (3) is retracted into the housing (1). ✓ 11. Screw on stop cover (7) again. 12. Proceed analogously for the second shock absorber. } 5.3 13. If necessary, adjust the shock absorber, [/ 26]. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 41: Dismantling And Assembling Swivel Unit
13. Assemble the swivel unit in reverse order. Unless otherwise specified, secure all screws and nuts with ✓ Loctite no. 243 and tighten with the appropriate tightening torque. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 42: Assembly Drawing
Maintenance 7.8 Assembly drawing } 7.8.1 [/ 43] } 7.8.2 [/ 44] } 7.8.3 [/ 46] } 7.8.4 [/ 48] 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 43: Swivel Head
Maintenance 7.8.1 Swivel head Swivel head 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 44: Distributor Plate Edf
Maintenance 7.8.2 Distributor plate EDF Size 20 – 35 Distributor plate with EDF 20-35 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 45 Maintenance Size 40 – 60 Distributor plate with EDF 40-60 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 46: Base Unit
Maintenance 7.8.3 Base unit 7.8.3.1 Basic components with fluid feed-through Contained in seal kit. Contained in accessory pack. 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 47 Maintenance 7.8.3.2 Locating face end position adjustability 3° * Contained in seal kit. ** Contained in accessory pack. 7.8.3.3 Piston and cover basic unit 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 48: Screw-On Bracket With Lateral Cable Outlet
Maintenance 7.8.4 Screw-on bracket with lateral cable outlet Size 20 – 35 Screw-on bracket with lateral cable outlet, size 20-35 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 49 Maintenance Size 40 – 60 Screw-on bracket with lateral cable outlet, size 40-60 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
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Page 50: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... -
Page 51: Annex To Declaration Of Incorporation
1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337... - Page 52 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
- Page 53 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | SRH-plus-D | Assembly and Operating Manual | en | 1424337...
- Page 56 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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