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Authorised Specialists and Operators
Installation and Operating Instructions
Series HSC-Oil - Series HSC FR Oil / 300101-DE/UK-A
HSC823-INOX Oil (DE/UK) - HSC923-INOX Oil (UK)
HSC1140-INOX Oil (DE) - HSC1240-INOX Oil (DE)
HSC823 Oil (DE/UK) - HSC923 Oil (UK)
HSC1140 Oil (DE) - HSC1240 Oil (DE)
Stationary Hotwater High Pressure Cleaners Series HSC-Oil / HSC FR Oil
HSC1140-INOX FR Oil
HSC1240-INOX FR Oil
HSC1140 FR Oil
HSC1240 FR Oil
300101 • 1/2023 • H.S.
English

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Summarization of Contents

User Information
General Information
General advice and information on Stationary Hotwater High Pressure Cleaners.
System Concept
Describes the two separate operating levels with different access rights.
Terminology
Defines relevant short terms used throughout the manual.
Meaning of Emphasis
Explains the meaning of WARNING and CAUTION emphasis.
Meaning of Symbols
Explains the meaning of various warning and informational symbols.
Target Group
Identifies authorised and trained personnel for operation and maintenance.
Warranty and Liability
Covers intended use, operator responsibilities, and warranty conditions.
Environmental Protection
Provides guidelines on recycling and proper disposal of materials.
Safety
General Safety Information
General safety instructions and observance of regulations.
Access for Persons to the System
Details access restrictions and key management for the system.
Safety Instructions for Cleaning Operation
Safety measures for cleaning operations, including PPE and jet direction.
Safety Instructions for Oil-Heated System
Safety measures specific to oil-heated high pressure cleaners.
Regulations for Oil Supply
Regulations for installation, fuel tank, and flammable liquids.
Accident Prevention Regulations
Observance of applicable national accident prevention regulations.
Lifting and Moving Loads
Safety guidelines for lifting and moving loads, including weight limits.
Periodic Inspections
Information on periodic inspections as listed in Section 8.
Operator Obligations
Operator responsibilities for checking safety-relevant parts before commissioning.
Manufacturer Tests and Certificates
Details factory tests performed before delivery.
Safety Regulations Electrical Connection
Safety rules for working on electrically live parts.
Federal Immission Control Act
Regulations for heating installations and annual checks by chimney sweep.
Safety Regulations for Chimney System
Guidelines for planning, installation, and approval of chimney systems.
Guidelines for Pressure Vessels
Compliance with pressure vessel and steam boiler regulations.
Guidelines for Liquid Sprayers
Requirements for expert inspection of high pressure cleaners.
Design Changes to the System
Prohibition of design changes and consequences for warranty.
Safety Devices
Description of various safety devices incorporated in the high pressure cleaner.
Product Description
Series HSC-Oil (DE/UK), Standard and INOX
Shows a general example for the HSC-Oil series.
Series HSC-Oil (DE/UK), Interior with Additional Kit
Shows the interior of HSC-Oil with an additional kit.
Series HSC FR Oil (DE/UK), Standard and INOX
Shows the HSC FR Oil series with frost protection.
Type Plates
Details specific model information found on the type plates.
Serial Number
Explains the importance of the serial number for customer service.
Technical Data
Provides detailed technical specifications for various models.
Technical Data: HSC823, HSC1140, HSC1240 Oil
Technical data for HSC823, HSC1140, and HSC1240 Oil models.
Technical Data: HSC823-UK and HSC923-UK Oil
Technical data for HSC823-UK and HSC923-UK Oil models.
Technical Data: HSC1140 FR Oil and HSC1240 FR Oil
Technical data for HSC1140 FR Oil and HSC1240 FR Oil models.
Selection of Spray Nozzles
Information on selecting appropriate spray nozzles.
Installation
Selection of the Operating Location
Guidance on choosing a suitable and permissible operating location for the system.
Operating Location Inside Buildings
Specific considerations for installing the system indoors.
Installation of Exhaust Gas Chimney System
Instructions for correct installation and approval of the chimney system.
Installation of the Electrical Connection
Guidelines for proper installation of electrical connections by specialists.
Establishing the Water Connection
Procedures for connecting the system to the water supply.
Fitting the Drain Hose for Condensation Water
Instructions for properly installing the condensation water drain hose.
Assembly of Washing Station Equipment
Steps for assembling the high pressure hose and nozzle.
Set up the Fuel Tank
Location and handling guidelines for the fuel tank.
Set up the Detergent Containers
Location for detergent containers inside the cabinet.
Commissioning
Measures Prior to Commissioning
Steps to perform before initial commissioning of the system.
First Switching-on After Installation
Procedure for the initial start-up and operation after installation.
Burner Setting Values for Oil-Heated Systems
Specifies values for checking and adjusting the oil-heated burner.
Operation
System Indicator and Control Elements
Identifies controls on the cabinet front door and inside.
Control Elements on the Cabinet Front Door
Shows main switches/buttons on the cabinet front.
Control Elements of the Trigger Gun
Details the controls on the trigger gun for different models.
Indicator and Control Elements in the Cabinet
Shows indicators and controls located inside the cabinet.
Measures for System Operators Before Operation
Actions system operators must take before starting operation.
Notes on Operation for Specialist and Operating Personnel
Important notes for safe and correct operation by personnel.
EMERGENCY STOP - Switch-off in Case of Danger
Procedure for emergency stop and switching off the system safely.
System Setting and Operation for Skilled Personnel
Settings and operations for skilled personnel inside the cabinet.
System Operation for Operating Personnel
Operation procedures for cleaning by general operating personnel.
Use of Detergents (Chemistry)
Guidelines for using cleaning detergents with the system.
Adjust the Amount of Detergent to be Added
How to set the quantity of detergent to be added.
Adding Detergent
Steps for applying detergent and rinsing the system.
Decommissioning
Temporary Decommissioning by Operating Personnel
Steps for temporary shutdown by operating personnel.
Temporary Decommissioning by Qualified Personnel
Steps for temporary shutdown by qualified personnel.
Decommissioning for a Longer Period of Time
Procedure for taking the system out of operation for an extended period.
Maintenance
General Information
Importance of maintenance for safety, lifespan, and performance.
EHRLE Maintenance and Inspection Contract
Information about EHRLE's maintenance and inspection services.
Maintenance Work
Details periodical maintenance tasks required for the system.
Frost Protection
Guidance on frost protection for the system in cold conditions.
Cleaning the Filter in Water Inlet
Steps for cleaning the water inlet filter.
Oil Change
Procedure for changing the oil in the high pressure pump gear unit.
Checking the HP-Hoses
Safety checks and replacement guidelines for HP-hoses.
Troubleshooting
Troubleshooting Table
A table listing common errors, their causes, remedies, and authorised personnel.
Circuit Diagrams
HSC823 Oil
Circuit diagram for HSC823 Oil models.
HSC1140 Oil and HSC1240 Oil
Circuit diagrams for HSC1140 Oil and HSC1240 Oil models.
HSC823 UK Oil and HSC923 UK Oil
Circuit diagrams for HSC823 UK Oil and HSC923 UK Oil models.
HSC1140 FR Oil and HSC1240 FR Oil
Circuit diagrams for HSC1140 FR Oil and HSC1240 FR Oil models.

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