Blaze King KING KE40 Operation & Installation Manual
  1. Manuals
  2. Brands
  3. Blaze King Manuals
  4. Wood stove
  5. KING KE40
  6. Operation & installation manual

Blaze King KING KE40 Operation & Installation Manual

Solid fuel catalytic stove
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CLICK ANYWHERE on THIS
PAGE to RETURN to
WOODSTOVE INFORMATION at
InspectApedia.com
KING KE40
SOLID FUEL CATALYTIC STOVE
KE40 Firebox with
KE40 Firebox with
KE40 Firebox with
Z4886 Door and
Z4886 Door and
Z4886 Door and
Z1713 Parlor Leg Kit
Z4815 Classic Base Kit
Z3903 Ultra Pedestal Kit
U.S. Environmental Protection Agency certified to comply with 2020 particulate emission standards using crib wood.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.
REPORT #:F19-513
The authority having jurisdiction (such a municipal building department, fire department, etc.) should be
consulted before installation to determine the need to obtain a permit.
OPERATION & INSTALLATION MANUAL
Manufactured By
Valley Comfort Systems Inc., 1290 Commercial Way, Penticton, BC, V2A 3H5, Canada
In Canda: Phone 250-493-7444, Fax 250-493-5833
In USA: Phone 509-522-2730, Fax 509-522-1701
web: www.blazeking.com, email: info@blazeking.com
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
180-KE40 v1.04
July 6, 2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KING KE40 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Blaze King KING KE40

Summary of Contents for Blaze King KING KE40

  • Page 1 CLICK ANYWHERE on THIS PAGE to RETURN to WOODSTOVE INFORMATION at InspectApedia.com KING KE40 SOLID FUEL CATALYTIC STOVE KE40 Firebox with KE40 Firebox with KE40 Firebox with Z4886 Door and Z4886 Door and Z4886 Door and Z1713 Parlor Leg Kit...

  • Page 2: Table Of Contents

    KE40 TABLE OF CONTENTS Page 2 _____________________________________________________________ 4 INTRODUCTION _____________________________________________________________ 5 SPECIFICATIONS __________________________________________________________________ 5 EMISSIONS _____________________________________________________ 6 PRODUCT INFORMATION ________________________________________________________ 9 CERTIFICATION LABEL ________________________________________________________ 10 SAFETY PRECAUTIONS _________________________________________________ 13 INSTALLATION INSTRUCTIONS .......................... 13 PARTS INCLUDED ......................13 REQUIRED KIT (choose one) .......................
  • Page 3 KE40 TABLE OF CONTENTS Page 3 ______________________________________________________________ 38 MAINTENANCE ....................38 RUN-AWAY OR CHIMNEY FIRE .................. 38 CREOSOTE FORMATION AND REMOVAL ......................39 CHIMNEY MAINTENANCE ..............39 FIRE EXTINGUISHERS AND SMOKE DETECTORS ..........................39 ASH REMOVAL ..................40 LOADING DOOR GASKET INSPECTION ..................

  • Page 4: Introduction

    KE40 INTRODUCTION Page 4 • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED BY FEDERAL AND STATE LAWS. Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating •...

  • Page 5: Specifications

    This unit was tested and listed UL 1482-2011(R2015) and ULC-S627-00 EMISSIONS CO Average(%) g/hr (R2016) by PFS testing laboratories. Low Burn 0.21 0.42 This manual describes the installation and operation of the King KE40 Med-low Burn 0.38 0.65 catalytic equipped wood heater. Med-high Burn 0.33 1.41 This heater is certified to comply with the 2020 U.S.

  • Page 6: Product Information

    KE40 PRODUCT INFORMATION Page 6 APPLIANCE DIMENSIONS - King KE40 with Door and Parlor Leg Kit 2 " 2 " " 25 8 " " 34" 8 " " " 31" 180-KE40 v1.04 July 6, 2021...
  • Page 7 KE40 PRODUCT INFORMATION Page 7 APPLIANCE DIMENSIONS - King KE40 with Door and Classic Base Kit 2 " 2 " " " 32 " 8 " 4 " 10 8 " " 31" 180-KE40 v1.04 July 6, 2021...
  • Page 8 KE40 PRODUCT INFORMATION Page 8 APPLIANCE DIMENSIONS - King KE40 with Door and Ultra Pedestal Kit 2 " 2 " " 25 8 " " 8 " 2 " " " 31" 180-KE40 v1.04 July 6, 2021...

  • Page 9: Certification Label

    Do not install in a sleeping room. Passing through a wall or ceiling requires special methods: see instructions and local building codes. POUR PRÉVENIR UN INCENDIE - Installer et employer seulement selon le manuel d’installation de Blaze King. Contacter les autorités locales en bâtiments ou en matière de prévention d'incendies au sujet des normes d'inspection et d'installation dans votre secteur.

  • Page 10: Safety Precautions

    SAFETY PRECAUTIONS Page 10 IF THIS BLAZE KING APPLIANCE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
  • Page 11 KE40 SAFETY PRECAUTIONS Page 11 Never try to repair or replace any part of this appliance Do not place clothing or other unless instructions are given flammable items on or near in this manual. All other work this appliance. must be done by a trained technician.
  • Page 12 KE40 SAFETY PRECAUTIONS Page 12 This appliance is designed and approved for burning cord wood only. DO NOT burn garbage or flammable fluids such as gasoline, naphtha or engine oil; artificial or paper logs; gift wrappings; coal; lighter fluids; chemical cleaners; chemical starters; treated or painted wood;...

  • Page 13: Installation Instructions

    CAN CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”(1219 MM) FROM THE FRONT OF THE APPLIANCE. Blaze King grants no warranty, implied or stated, for the installation or maintenance of the appliance and assumes no responsibility of any consequential damage(s).

  • Page 14: Minimum Clearances

    KE40 INSTALLATION INSTRUCTIONS Page 14 MINIMUM CLEARANCES Residential Installations 10” 6” 25.5” 16.125”* 4” 19.375”* 48 1/8” Roof exit, parallel and corner. 254 mm 153 mm 648 mm 410 mm 102 mm 492 mm 1223 mm 10” 6” 25.5” 16.125”* 4”...

  • Page 15: Combustion Air

    Poor draft can also lead to poor heat production and the inability for the combustor to remain active in lower burn rate settings. High efficiency appliances, such as your Blaze King stove, may require some fine tuning of your chimney system in order to maximize performance.

  • Page 16: Venting Systems

    KE40 INSTALLATION INSTRUCTIONS Page 16 VENTING SYSTEMS The venting system consists of a chimney connector and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000 degrees in the event of a creosote fire. To protect against the possibility of a house fire, the chimney connector and chimney must be properly installed and maintained.
  • Page 17 KE40 INSTALLATION INSTRUCTIONS Page 17 CONNECTION TO A METAL PREFABRICATED CHIMNEY Refer to “RECOMMENDED FLUE HEIGHTS” chart for minimum flue height recommendations and ULC629 in Canada or UL-103HT in the USA for installation codes. When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely.
  • Page 18 1” clear of the wall. ***Blaze King recommends the use of a Stainless steel liner, preferably insulated, inside a masonry chimney. This is to maintain proper draft and overall better operation of the unit.

  • Page 19: Recommended Flue Heights

    KE40 INSTALLATION INSTRUCTIONS Page 19 RECOMMENDED FLUE HEIGHTS 1. At sea level the minimum height is a 15 ft (4.6 m) straight run. 2. Add the following vertical height to the flue to compensate for: 45° elbow = 1.0 ft (.30 m) 90°...

  • Page 20: Mobile Home (And Residential Alcove Installations)

    KE40 INSTALLATION INSTRUCTIONS Page 20 MOBILE HOME (AND RESIDENTIAL ALCOVE INSTALLATIONS) Requires outside air kit, and either rear shield OR fan kit. (See next page for kits and part numbers). The outside air kit is easiest to mount before the stove is installed. See instructions packed with each kit. NOTE: UNDER NO CIRCUMSTANCES SHOULD THE FRESH AIR TUBE EVER BE INSTALLED HIGHER THAN THE BOTTOM OF THE APPLIANCE FIREBOX FLOOR.

  • Page 21: Optional Accessories

    NOTE: Fan Kit should be installed before the stove is placed into position ELECTRICAL CONNECTION: Your Blaze King fan kit is equipped with a three-prong (grounded) plug to decrease shock hazard. THIS PLUG SHOULD BE INSERTED DIRECTLY INTO A PROPERLY-GROUNDED, THREE-HOLE RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

  • Page 22: Parlor Leg Kit (S.z1713.Bk)

    KE40 INSTALLATION INSTRUCTIONS Page 22 PARLOR LEG KIT (S.Z1713.BK) NOTE: EITHER S.Z1713.BK PARLOR LEG KIT, S.Z4815 CLASSIC BASE KIT, OR S.Z3903.BK ULTRA PEDESTAL KIT, MUST BE INSTALLED BEFORE STOVE CAN BE DUCTED AND READY FOR USE. TOOLS NEEDED FOR INSTALLATION: 3/4” wrench or socket wrench INSTALLATION 1.

  • Page 23: Classic Base Kit (S.z4815)

    KE40 INSTALLATION INSTRUCTIONS Page 23 CLASSIC BASE KIT (S.Z4815) NOTE: EITHER S.Z1713.BK PARLOR LEG KIT, S.Z4815 CLASSIC BASE KIT, OR S.Z3903.BK ULTRA PEDESTAL KIT, MUST BE INSTALLED BEFORE STOVE CAN BE DUCTED AND READY FOR USE. TOOLS NEEDED FOR INSTALLATION: 7/16” and 3/4”...

  • Page 24: Ultra Pedestal Kit (S.z3903.Bk)

    KE40 INSTALLATION INSTRUCTIONS Page 24 ULTRA PEDESTAL KIT (S.Z3903.BK) NOTE: EITHER S.Z1713.BK PARLOR LEG KIT, S.Z4815 CLASSIC BASE KIT, OR S.Z3903.BK ULTRA PEDESTAL KIT, MUST BE INSTALLED BEFORE STOVE CAN BE DUCTED AND READY FOR USE. TOOLS NEEDED FOR INSTALLATION: 7/16” wrench or socket wrench INSTALLATION 1.

  • Page 25: Door Installation And Change-Out

    KE40 INSTALLATION INSTRUCTIONS Page 25 DOOR INSTALLATION AND CHANGE-OUT To install the door upon stove installation or to change it out, follow these steps: WARNING: DOOR IS HEAVY, PLEASE HOLD FIRMLY. INSTALLATION 1. Align bottom door hinge hole with bottom firebox hinge pin. (Fig. 11) 2.

  • Page 26: Operating Instructions

    . FAN OPERATION Fans are an optional item for most Blaze King appliances. If fans are installed on your appliance, they should be turned off until the stove reaches normal operating temperatures. Approximately 30 minutes after a fire has been established within the appliance, the fan speed should match the thermostat control setting.

  • Page 27: Selecting Wood

    KE40 OPERATING INSTRUCTIONS Page 27 SELECTING WOOD THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED • WOOD, COAL, CHARCOAL, COLORED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. HIGHER EFFICIENCIES AND LOWER EMISSIONS WILL GENERALLY RESULT WHEN BURNING •...

  • Page 28: Bypass

    KE40 OPERATING INSTRUCTIONS Page 28 BYPASS DOOR Your catalytic wood burning appliance is fitted with a bypass door which allows exhaust from the fire to temporarily bypass the catalytic combustor. The bypass door is located inside the dome of the firebox at the top of the appliance.

  • Page 29: Lighting The Fire

    Don’t be afraid to fill it completely if necessary. With the Blaze King thermostat, the wood will only burn at the rate set on the thermostat.

  • Page 30: Reloading Procedure

    KE40 OPERATING INSTRUCTIONS Page 30 RELOADING PROCEDURE WHEN PREPARING TO RELOAD, IF THE NEEDLE ON THE CATALYTIC THERMOMETER IS STILL IN THE ACTIVE ZONE, FOLLOW THE PROCEDURE BELOW; IF THE NEEDLE HAS DROPPED INTO THE INAC- TIVE ZONE, REFER BACK TO THE “LIGHTING THE FIRE” PROCEDURE ON THE PREVIOUS PAGE. It is important to note that the catalytic thermometer is simply display- ing the temperature of the catalytic combustor.

  • Page 31: Optimal Low Burn Thermostat Setting

    Page 31 OPTIMAL LOW BURN THERMOSTAT SETTING TESTED LOW BURN SETTING Your Blaze King appliance was tested and certified in accordance to the New Source Performace Standards for Residential Wood Heaters. During this test series, the low burn rate of the unit was determined by setting the thermostat knob to a position that yeilded the lowest burn rate achievable.

  • Page 32: Catalyst Monitoring

    If, after cleaning and reburning, your combustor is still not producing an ACTIVE reading you should contact your Blaze King dealer for a replacement combustor. Note - It is also possible that the catalytic thermometer itself may be functioning incorrectly. Before condemning the combustor, read CATALYTIC THERMOMETER in OPERATING INSTRUCTIONS.

  • Page 33: Catalytic Combustor, Troubleshooting

    Solution: Burn quality woods available in your area. If you decide the catalyst has been deactivated, replace combustor with a genuine Blaze King combustor (failure to do so will void your warranty). Severe Peeling 180-KE40 v1.04...
  • Page 34 KE40 CATALYST MONITORING Page 34 PROBLEM - CATALYST MASKING (The catalyst is coated with a layer of fly-ash or soot which prevents catalytic activity) Possible Cause: Accumulation of fly-ash Solution: Brush cooled combustor with a soft-bristled brush or vacuum lightly at least once per burning season. PROBLEM - THERMAL CRACKING Possible Cause: Normal operation, as long as the combustor remains intact.

  • Page 35: Catalytic Combustor, Replacement

    CATALYST MONITORING). If the combustor needs replacing then discontinue use of the appliance until the combustor is replaced. If the combustor must be examined or replaced contact your Blaze King dealer. 1. The removal of a Blaze King Catalytic combustor requires a small flat blade screwdriver or pocket knife.
  • Page 36 KE40 CATALYST MONITORING Page 36 4. Now that the combustor has been removed you’ll be able to see one stainless bypass retainer on each side. These can remain in place and do not need to be removed. These clips are not fixed in position and can fall into the firebox.
  • Page 37 The combustor supplied with this heater is either a 115-0556 or 115-0336-A-M metal combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: in Canada in USA Blaze King Industries / Valley Comfort Systems Blaze King Industries Warranty Department, 1290 Commercial Way Warranty Department, 146A Street...

  • Page 38: Maintenance

    KE40 MAINTENANCE Page 38 RUN-AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRE DAMAGE IS NOT COVERED BY THE LIMITED WARRANTY. CAUSES: 1.

  • Page 39: Chimney Maintenance

    KE40 MAINTENANCE Page 39 CHIMNEY MAINTENANCE The most efficient method to sweep the chimney is using a hard brush. Brush downwards so soot and creosote residues will come off the inner surface and fall to the bottom of the chimney where they can be removed easily.

  • Page 40: Loading Door Gasket Inspection

    BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. If the door gasket is to be replaced, be sure you have Blaze King 7/8” fiber glass gasket ready to re- install, as well as high temperature adhesive. See your Blaze King dealer.

  • Page 41: Bypass Door Gasket Replacement

    BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. Will require THERMOSEAL® 1000SF high-temperature resistant cement and Blaze King 5/8” dense fiber glass gasket. See your Blaze King dealer. You will also require masking tape and combustor gasket as disassembly of the combustor will result in a damaged combustor gasket.

  • Page 42: Door Glass Gasket Inspection

    DOOR GLASS GASKET REPLACEMENT BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. You will require Blaze King glass gasket and Blaze King door gasket. Please see your Blaze King dealer. 2. Remove the old glass gasket. 3. Starting at the corner opposite of the “Blaze King”...

  • Page 43: Loading Door Tension Adjustment

    KE40 MAINTENANCE Page 43 LOADING DOOR TENSION ADJUSTMENT To tighten the seal, use a 9/16” wrench to loosen retainer nut on the outside and tighten nut on inside firebox to move latch catch in (see figure beside). Secure retainer nut and (repeat) paper test.

  • Page 44: Optional Fan Assembly

    Holding the probe with a pair of pliers, loosen the bolt on the top of the dial. Turn the dial to align the pointer with the bottom of the “Inactive” zone, then retighten the bolt. NOTE: IF YOUR BLAZE KING IS EQUIPPED WITH FANS, TURN OFF FANS AND WAIT 10 MINUTES PRIOR TO READING CATALYTIC THERMOMETER INDICATOR. AIR MOVEMENT ACROSS THE TOP OF THE STOVE MAY PROVIDE FALSE READING.

  • Page 45: Troubleshooting

    Page 45 Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided.
  • Page 46 INSPECTION” Excessive draft in the chimney. Measure draft with a Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep. Install a cap. Thermostat not operating properly. Consult your Blaze King dealer. Wood is too small.
  • Page 47 Consult your blaze King Dealer. By-pass door leaking or not closing completely. Inspect and clean area around by-pass doors. Adjust or replace gasket if necessary. Consult your Blaze King Dealer. PROBLEM: Spots of creosote accumulation in chimney or chimney connector. CAUSE SOLUTION Air leaks in chimney or chimney connector.

  • Page 48: Replacement Parts

    KE40 REPLACEMENT PARTS Page 48 exploded Part # Description view 155-0255-B BYPASS GASKET 5/8” DENSE ROUND - 3 ft S.CAT40 COMBUSTOR S.Z4819 BYPASS RETAINER KIT S.Z2430 FLAME SHIELD COMPLETE S.Z4551 DOME GUARD REPLACEMENT KIT 155-0186 DOOR GASKET 7/8” ROUND - 6 ft 130-0243 GLASS CERAMIC 5MM 155-0254-AS...
  • Page 49 KE40 REPLACEMENT PARTS Page 49 Brick Layout Part # A SIZE BRICK B SIZE BRICK P SIZE BRICK IT SIZE BRICK ZB SIZE BRICK 180-KE40 v1.04 July 6, 2021...
  • Page 50 KE40 REPLACEMENT PARTS Page 50 Z1714 Fan Kit Assembly exploded Part # Description ITEM NO. PART NUMBER DESCRIPTION QTY. view 0136 Rheostat with Off Switch 0137 Rheostat Knob silver Inlay 145-0136 RHEOSTAT WITH OFF (O/H/LOW) 0175C Fan Axial Spider mnt Muffin (Bay) 220-0137 RHEOSTAT KNOB BLACK SILVER LINE 150-0175-C FAN AXIAL SPIDER MOUNT...

  • Page 51: Warranty

    Page 51 BLAZE KING WOOD LIMITED WARRANTY Blaze King and Valley Comfort’s respective brands extend the following warranty for wood fired appliances purchased from an authorized Blaze King / Valley Comfort dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
  • Page 52 Blaze King is the manufacturer of the Blaze King line of heating products. At Blaze King, our commitment to the highest level of quality and customer service is the most important thing we do. Each Blaze King stove is built on a tradition of using only the finest materials and is backed by our limited warranty to the original purchaser.
  • Page 53 Blaze King The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized Blaze King dealer before installation.
  • Page 54 20%. 3rd year ----purchaser pays 40%. 4th year -----purchaser pays 60%. 5th year---- purchaser pays 80%. If a defect or problem is determined by Blaze King to be non warrantable, Blaze King is not liable for travel costs for service work. In the event of in-home repair work, the customer will pay any in-home travel fees or service charges required by the Authorized Dealer.
  • Page 55 KE40 NOTES Page 55 180-KE40 v1.04 July 6, 2021...

  • Page 56: Installer Notes

    KE40 INSTALLER NOTES Page 56 Installer: Please complete the following information Dealer Name & Address:________________________________________________________ ____________________________________________________________________________ Installer (print): _______________________________________________________________ Installer (sign): _______________________________________________________________ Phone #: ____________________________________________________________________ Date Installed:________________________________________________________________ Serial No.: ___________________________________________________________________ 180-KE40 v1.04 July 6, 2021...

Table of Contents