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Blaze King KING KE1107BK Operation & Installation Manual

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KING KE1107/KEJ1107
SOLID FUEL CATALYTIC STOVE
KE1107BK
KE1107LBK
KE1107UBK
This heater meets the 2015 U.S. Environmental Protection Agency's particulate emission limits for wood heaters sold after May 15, 2015.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.
The authority having jurisdiction (such a municipal building department, fi re department, etc.) should be
consulted before installation to determine the need to obtain a permit.
OPERATION & INSTALLATION MANUAL
Manufactured By
Valley Comfort Systems Inc., 1290 Commercial Way, Penticton, BC, V2A 3H5, Canada
Phone: 250-493-7444 w Fax: 250-493-5833 w www.blazeking.com w info@blazeking.com
Pour la version française de nos manuels S.V.P. vous référez à notre site web: www.blazeking.com
180-KE1107 v1.12
October 3, 2018

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  • Page 1 KING KE1107/KEJ1107 SOLID FUEL CATALYTIC STOVE KE1107BK KE1107LBK KE1107UBK This heater meets the 2015 U.S. Environmental Protection Agency’s particulate emission limits for wood heaters sold after May 15, 2015. Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.

  • Page 2: Table Of Contents

    KE1107 Page 2 TABLE OF CONTENTS _____________________________________________________________ 4 INTRODUCTION _____________________________________________________________ 5 SPECIFICATIONS __________________________________________________________________ 5 EMISSIONS _____________________________________________________ 6 PRODUCT INFORMATION ..............6 APPLIANCE DIMENSIONS—King Classic KE1107BK ..............7 APPLIANCE DIMENSIONS—King Parlor KE1107LBK ..............8 APPLIANCE DIMENSIONS—King Ultra KE1107UBK ________________________________________________________ 9 CERTIFICATION LABEL ________________________________________________________ 10 SAFETY PRECAUTIONS _________________________________________________ 13...
  • Page 3 KE1107 Page 3 TABLE OF CONTENTS ______________________________________________________________ 36 MAINTENANCE ....................36 RUN-AWAY OR CHIMNEY FIRE .................. 36 CREOSOTE FORMATION AND REMOVAL ......................36 CHIMNEY MAINTENANCE ......................37 CHIMNEY MAINTENANCE ..............37 FIRE EXTINGUISHERS AND SMOKE DETECTORS ..........................37 ASH REMOVAL ..................

  • Page 4: Introduction

    KE1107 Page 4 INTRODUCTION THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED BY FEDERAL AND STATE LAWS. Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating •...

  • Page 5: Specifications

    The combustor supplied with this heater is a Z4500F ceramic combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: in Canada in USA Blaze King Industries / Valley Comfort Systems Blaze King Industries Warranty Department, 1290 Commercial Way Warranty Department, 146A Street...

  • Page 6: Product Information

    KE1107 Page 6 PRODUCT INFORMATION APPLIANCE DIMENSIONS—King Classic KE1107BK 180-KE1107 v1.12 October 3, 2018...

  • Page 7: Appliance Dimensions-King Parlor Ke1107Lbk

    KE1107 Page 7 PRODUCT INFORMATION APPLIANCE DIMENSIONS—King Parlor KE1107LBK 180-KE1107 v1.12 October 3, 2018...

  • Page 8: Appliance Dimensions-King Ultra Ke1107Ubk

    KE1107 Page 8 PRODUCT INFORMATION APPLIANCE DIMENSIONS—King Ultra KE1107UBK 180-KE1107 v1.12 October 3, 2018...

  • Page 9: Certification Label

    CERTIFIED IN BOTH UNITED STATES AND CANADA / CERTIFIÉ POUR LES ÉTATS-UNIS ET LE CANADA PREVENT HOUSE FIRES- Install and use only in accordance with Blaze King’s installation and operation instructions. Contact local building or fi re offi cials about restrictions and installation inspection in your area. The fl ue size is 8".

  • Page 10: Safety Precautions

    Page 10 SAFETY PRECAUTIONS IF THIS BLAZE KING APPLIANCE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
  • Page 11 KE1107 Page 11 SAFETY PRECAUTIONS Never try to repair or replace any part of this appliance Do not place clothing or other unless instructions are given fl ammable items on or near in this manual. All other work this appliance. must be done by a trained technician.
  • Page 12 KE1107 Page 12 SAFETY PRECAUTIONS This appliance is designed and approved for burning cord wood only. DO NOT burn trash, garbage; artifi cial or paper logs; gift wrappings; coal; lighter fl uids; chemical cleaners; chemical starters; treated or painted wood; salt water driftwood or foil-backed paper such as gum wrappers or cigarette packages;...

  • Page 13: Installation Instructions

    CAN CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”(1219 MM) FROM THE FRONT OF THE APPLIANCE. Blaze King grants no warranty, implied or stated, for the installation or maintenance of the appliance and assumes no responsibility of any consequential damage(s).

  • Page 14: Minimum Clearances For Ke1107 And Kej1107

    KE1107 Page 14 INSTALLATION INSTRUCTIONS MINIMUM CLEARANCES for KE1107 and KEJ1107 Residential Installations Roof exit, parallel and corner. 49” 16” 9” 31.5” 20.125”* 14” 30"* 407 mm 229 mm 800 mm 512 mm 356 mm 762 mm 1245 mm Roof exit, reduced side. Use side shields 10”...

  • Page 15: Combustion Air

    Poor draft can also lead to poor heat production and the inability for the combustor to remain active in lower burn rate settings. High effi ciency appliances, such as your Blaze King stove, may require some fi ne tuning of your chimney system in order to maximize performance.

  • Page 16: Venting Systems

    KE1107 Page 16 INSTALLATION INSTRUCTIONS VENTING SYSTEMS Th e venting system consists of a chimney connector and a chimney. Th ese get extremely hot during use. Temperatures inside the chimney may exceed 2000 degrees in the event of a creosote fi re. To protect against the possibility of a house fi re, the chimney connector and chimney must be properly installed and maintained.
  • Page 17 KE1107 Page 17 INSTALLATION INSTRUCTIONS CONNECTION TO A METAL PREFABRICATED CHIMNEY Refer to “RECOMMENDED FLUE HEIGHTS” chart for minimum fl ue height recommendations and ULC629 in Canada or UL-103HT in the USA for installation codes. When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely.
  • Page 18 1” clear of the wall. ***Blaze King recommends the use of a Stainless steel liner, preferably insulated, inside a masonry chimney. This to maintain proper draft and overall better operation of the unit.

  • Page 19: Recommended Flue Heights

    KE1107 Page 19 INSTALLATION INSTRUCTIONS RECOMMENDED FLUE HEIGHTS 1. At sea level the minimum height is a 15 ft (4.6 m) straight run. 2. Add the following vertical height to the fl ue to compensate for: 45° elbow = 1.0 ft (.30 m) 90°...

  • Page 20: Mobile Home (And Residential Alcove Installations)

    KE1107 Page 20 INSTALLATION INSTRUCTIONS MOBILE HOME (AND RESIDENTIAL ALCOVE INSTALLATIONS) Requires side shields and outside air kit, and either rear shield OR fan kit. (See next page for kits and part numbers). Th e outside air kit is easiest to mount before the stove is installed. See instructions packed with each kit.

  • Page 21: Optional Accessories

    Fan Kit should be installed before the stove is placed into position ELECTRICAL CONNECTION: Your Blaze King fan kit is equipped with a three-prong (grounded) plug to decrease shock hazard. THIS PLUG SHOULD BE INSERTED DIRECTLY INTO A PROPERLY- GROUNDED, THREE-HOLE RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
  • Page 22 KE1107 Page 22 INSTALLATION INSTRUCTIONS LEG KIT (Z1713BK) PARLOR MODELS ONLY TOOLS NEEDED FOR INSTALLATION: 3/4” wrench or socket wrench INSTALLATION 1. Lean stove backwards to gain access to stove bottom. NOTE: Use extreme caution when leaning the stove over to avoid injury or damage to the fl...
  • Page 23 KE1107 Page 23 INSTALLATION INSTRUCTIONS DOOR INSTALLATION AND CHANGE-OUT To install the door upon stove installation or to change it out, follow these steps: WARNING: DOOR IS HEAVY, PLEASE HOLD FIRMLY. INSTALLATION 1. Align bottom door hinge hole with bottom fi rebox hinge pin. 2.

  • Page 24: Operating Instructions

    fi re situation. Consequential damage from this type of operation will deem the warranty null and void. All Blaze King wood appliances are designed to burn cord wood only. Dimensional timber off cuts, very low moisture content small diameter wood and pressed wood logs, when used in excess, may result in excessive internal fi...

  • Page 25: Thermostat

    KE1107 Page 25 OPERATING INSTRUCTIONS THERMOSTAT The thermostat knob is located on the top right rear corner of the stove. It controls the burn rate of the stove. Any thermostat position between LOW(thin line) and HIGH(wide line) will produce the desired clean burning characteristics.

  • Page 26: How To Use Moisture Meters

    The more seasoned (dry) the wood, the higher the effi ciency (less energy wasted on eliminating moisture during combustion). Operating your Blaze King at lower settings will result in higher effi ciencies as the fuel will undergo a more complete combustion. For maximum effi...

  • Page 27: Lighting The Fire

    3. Open both the loading door and the bypass door (rotate the bypass handle forward). 4. Place 10 balls of non-glossy paper towards the front of the bottom of the fi rebox, or use a Blaze King fi re starter puck, then stack 20 pieces of kindling on top of the paper in a crisscross fashion (leaving air gaps in between sticks).

  • Page 28: Reloading Procedure (With The Catalyst Temperature In The Active Zone)

    KE1107 Page 28 OPERATING INSTRUCTIONS DO NOT USE THE APPLIANCE WITHOUT A COMBUSTOR RELOADING PROCEDURE (with the catalyst temperature in the ACTIVE ZONE) 1. Have your next load of wood ready before beginning. Turn the thermostat to HIGH and the fan(if fi tted) OFF.

  • Page 29: Fan Operation

    KE1107 Page 29 OPERATING INSTRUCTIONS FAN OPERATION The fan(if fi tted) should be off until the stove reaches normal operating temperatures. After approximately 30 minutes, the fan speed adjustment should match the thermostat control setting, i.e. if your stove is set at medium then your fan should also be set at medium, low—low, high—high etc..

  • Page 30: Catalyst Monitoring

    It is also possible that the thermometer, itself, may not be reading accurately. Before condemning the combustor, read “THERMOMETER”. If, after cleaning has been performed, your combustor is still not working you can Contact Blaze King for a replacement combustor. Please read “REPLACEMENT PARTS” section in this owners’ manual.

  • Page 31: Catalytic Combustor, Troubleshooting

    Solution: Burn quality woods available in your area. If you decide the catalyst has been deactivated, replace combustor with a genuine Blaze King combustor (failure to do so will void your warranty). Severe Peeling 180-KE1107 v1.12...
  • Page 32 KE1107 Page 32 CATALYST MONITORING PROBLEM - CATALYST MASKING (The catalyst is coated with a layer of fl y-ash or soot which prevents catalytic activity) Possible Cause: Accumulation of fl y-ash Solution: Brush cooled combustor with a soft-bristled brush or vacuum lightly at least once per burning season.

  • Page 33: Catalytic Combustor, Replacement

    “CATALYST MONITORING”. If the combustor needs replacing then discontinue use of the appliance until the combustor is replaced. If the combustor must be examined or replaced contact your Blaze King dealer. 1. The removal of a Blaze King Catalytic combustor requires a small fl...
  • Page 34 KE1107 Page 34 CATALYST MONITORING 4. Now that the combustor has been removed you’ll be able to see one stainless bypass retainer on each side. These can remain in place and do not need to be removed. These clips are not fi xed in position and can fall into the fi...
  • Page 35 The combustor supplied with this heater is either a Z4500F metal combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: in Canada in USA Blaze King Industries / Valley Comfort Systems Blaze King Industries Warranty Department, 1290 Commercial Way Warranty Department, 146A Street...

  • Page 36: Maintenance

    KE1107 Page 36 MAINTENANCE RUN-AWAY OR CHIMNEY FIRE A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRE DAMAGE IS NOT COVERED BY THE LIMITED WARRANTY. CAUSES: 1.

  • Page 37: Chimney Maintenance

    KE1107 Page 37 MAINTENANCE CHIMNEY MAINTENANCE The most effi cient method to sweep the chimney is using a hard brush. Brush downwards so soot and creosote residues will come off the inner surface and fall to the bottom of the chimney where they can be removed easily.

  • Page 38: Loading Door Gasket Inspection

    BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. If the door gasket is to be replaced, be sure you have Blaze King 7/8” fi ber glass gasket ready to re-install, as well as high temperature adhesive. See your Blaze King dealer.

  • Page 39: Bypass Door Gasket Replacement

    BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. Will require THERMOSEAL® 1000SF high-temperature resistant cement and Blaze King 5/8” dense fi ber glass gasket. See your Blaze King dealer. You will also require masking tape and combustor gasket as disassembly of the combustor will result in a damaged combustor gasket.

  • Page 40: Door Glass Gasket Inspection

    DOOR GLASS GASKET REPLACEMENT BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK 1. You will require Blaze King glass gasket and Blaze King door gasket. Please see your Blaze King dealer. 2. Remove the old glass gasket. 3. Starting at the corner opposite of the “Blaze King”...

  • Page 41: Loading Door Tension Adjustment

    KE1107 Page 41 MAINTENANCE LOADING DOOR TENSION ADJUSTMENT To tighten the seal, use a 9/16” wrench to loosen retainer nut on the outside and tighten nut on inside fi rebox to move latch catch in (see fi gure beside). Secure retainer nut and (repeat) paper test.

  • Page 42: Optional Fan Assembly

    “Inactive” zone, then retighten the bolt. NOTE: IF YOUR BLAZE KING IS EQUIPPED WITH FANS, TURN OFF FANS AND WAIT 10 MINUTES PRIOR TO READING CATALYTIC THERMOMETER INDICATOR. AIR MOVEMENT ACROSS THE TOP OF THE STOVE MAY PROVIDE FALSE READING.

  • Page 43: Troubleshooting

    TROUBLESHOOTING Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided.
  • Page 44 fi rebox. INSPECTION” Excessive draft in the chimney. Measure draft with a Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep. Install a cap. Thermostat not operating properly. Consult your Blaze King dealer. Wood is too small.
  • Page 45 Consult your blaze King Dealer. By-pass door leaking or not closing completely. Inspect and clean area around by-pass doors. Adjust or replace gasket if necessary. Consult your Blaze King Dealer. PROBLEM: Spots of creosote accumulation in chimney or chimney connector. CAUSE SOLUTION Air leaks in chimney or chimney connector.

  • Page 46: Replacement Parts

    KE1107 Page 46 REPLACEMENT PARTS King Classic KE1107BK King Classic KE1107BK 180-KE1107 v1.12 October 3, 2018...
  • Page 47 KE1107 Page 47 REPLACEMENT PARTS King Parlor KE1107LBK King Parlor KE1107LBK 180-KE1107 v1.12 October 3, 2018...
  • Page 48 KE1107 Page 48 REPLACEMENT PARTS King Ultra KE1107UBK King Ultra KE1107UBK 180-KE1107 v1.12 October 3, 2018...
  • Page 49 KE1107 Page 49 REPLACEMENT PARTS 180-KE1107 v1.12 October 3, 2018...
  • Page 50 KE1107 Page 50 REPLACEMENT PARTS 180-KE1107 v1.12 October 3, 2018...
  • Page 51 KE1107 Page 51 REPLACEMENT PARTS King Classic Brick Layout King Classic Brick Layout 180-KE1107 v1.12 October 3, 2018...
  • Page 52 KE1107 Page 52 REPLACEMENT PARTS King Parlor & Ultra Brick Layout 180-KE1107 v1.12 October 3, 2018...

  • Page 53: Warranty

    WARRANTY BLAZE KING WOOD LIMITED WARRANTY Blaze King and Valley Comfort’s respective brands extend the following warranty for wood fi red appliances purchased from an authorized Blaze King / Valley Comfort dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
  • Page 54 If you are not satisfi ed with the service provided by the Blaze King dealer, write to Blaze King at the address listed on the last page of the Owner’s Manual. Include a copy of the original purchase invoice and a description of the problem.
  • Page 55 Blaze King The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized Blaze King dealer before installation.
  • Page 56 For parts of the Blaze King woodstove or fi replace insert warranted beyond the fi rst year, the fi ve year limited warranty will have the same obligations as described in this document, provided, however that the purchaser shall pay the following percentage of the then current retail cost of the repair or the replacement, according to the year after purchase in the which the defect is brought to the attention of Blaze King.*** During the 2nd year----purchaser pays...
  • Page 57 KE1107 Page 57 NOTES 180-KE1107 v1.12 October 3, 2018...
  • Page 58 KE1107 Page 58 NOTES 180-KE1107 v1.12 October 3, 2018...
  • Page 59 KE1107 Page 59 NOTES 180-KE1107 v1.12 October 3, 2018...

  • Page 60: Installer Notes

    KE1107 Page 60 INSTALLER NOTES Installer: Please complete the following information Dealer Name & Address:________________________________________________________ ____________________________________________________________________________ Installer (print): _______________________________________________________________ Installer (sign): _______________________________________________________________ Phone #: ____________________________________________________________________ Date Installed:________________________________________________________________ Serial No.: ___________________________________________________________________ 180-KE1107 v1.12 October 3, 2018...

This manual is also suitable for:

King ke1107 seriesKing ke1107lbkKing ke1107ubkKing kej1107

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