Spare Parts - Maxwell HWVC3500 Series Manual

Horizontal windlass
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 Install chainwheel (9) and the remaining disc
spring (8) on top of it, turning its bigger diameter
towards the chainwheel (picture 5.2).
 Install outer clutch cone (7), after applying
marine grease to its conical surface (picture 5.2).
 Assemble clutch nut (5).
 Put retaining washer (4) on top of the main shaft
and secure it with the countersunk screw (3).
 Insert plastic cap (1) into the clutch nut.
For Horizontal Drum and chainwheel:
 If assembling on the port side there will be an
extra spring (12), beneath the emergency crank
collar (13), to assembly first on the shaft (36).
 Slide emergency crank collar (13) into shaft,
followed by the spring (12) and washer (11).
 Apply anti-seize compound generously over the
main shaft and keyway.
 Insert key (35) and 2 retention clips (10). Apply
some grease to help keep them in position.
 Assemble the inner clutch cone (7) making sure
it sits nicely on the retention clips (picture 5.1).
Apply lithium based marine grease generously
to the conical surface of the clutch cone, to
assist with free falling the anchor.
 Put the disc spring (8) on top of the inner
clutch cone (7), turning its smaller diameter
towards the clutch cone (picture 5.2).
 Install chainwheel (9) and the remaining disc
spring (8) on top of it, turning its bigger diameter
towards the chainwheel (picture 5.2).
 Install the outer clutch cone (7), after applying
marine grease to its conical surface (picture 5.2).
 Assemble drum (6) on top of the clutch cone.
 Assemble clutch nut (5).
 Put retaining washer (4) on top of the main shaft
and secure it with the countersunk screw (3).
 Insert plastic cap (1) into the clutch nut.
5.4

SPARE PARTS

Maxwell recommends a modest quantity of spare
Apply Grease
Picture 5.2
Greasing clutch cones and disc spring orientation

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