Table of Contents
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Table of Contents
Related Manuals for Maxwell 3500 Series
Summary of Contents for Maxwell 3500 Series
- Page 1 HORIZONTAL WINDLASS 3500 SERIES...
- Page 2 VETUS–MAXWELL APAC Ltd Copyright VETUS-Maxwell APAC Ltd. All rights reserved. VETUS-Maxwell APAC Ltd reserves the right to make engineering refinements on all products without notice. Always consult manual supplied with product as details may have been revised. Illustrations and specifications are not binding as to detail.
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Page 3: Table Of Contents
REMOVAL OF PARTS INTERNAL OF CASE ASSEMBLY OF PARTS SPARE PARTS TOOLS FOR MAINTENANCE TROUBLESHOOTING APPENDIX A - Dimensional drawings APPENDIX B - Spare Parts APPENDIX C - Electric Wiring schematics APPENDIX D - Warranty Form VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 4: Introduction
This can be guaranteed only when calibrated chain to a recognised international standard is used and the chain is correctly identified to Maxwell, or if a chain sample is provided to Maxwell to develop a custom chainwheel. ... -
Page 5: Product Variations
The main part number refers to the type of chainwheel and the suffix refers to size and type of chain. Please refer to your closest Maxwell Marine agent or distributor (Appendix D), who will select the correct replacement chainwheel for your chain. -
Page 6: Specifications
Hydraulic oil characteristics Viscosity: ISO 32 - 68 (at 20ºC) Suitable oils: Shell Rimula X 15W-40; Shell Myrina M 15W-40 Penzoil SAE 10W-40 Texaco 2109 SAE 15W Texaco 1814 SAE 10W-40 BP HLPHM 32-68 BP Autrans T0410 3500 HWC VETUS-Maxwell APAC Ltd... -
Page 7: Installation
Picture 2.2 windlasses) should be located in a dry area in close Recommended free space in chain locker proximity to the windlass. It must not be located in the wet environment of the chain locker. VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 8: Preparation Of Mounting Area
Without these precautions severe electrolysis can occur. 3500 HWC VETUS-Maxwell APAC Ltd... -
Page 9: Installing The Windlass
Where a portion of cable runs through the engine room, a size increase should be made as indicated. After connecting the cables, spray all terminals with anti-corrosive waterproof coating, “CRC 3013 Soft Seal” or equivalent. VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 10: Power Connections To Hydraulic Motor
Section 1.3. The motor has pressure and return ports. The pressure and return ports should be connected to a solenoid controlled valve (not supplied by Maxwell). After connecting the power lines, spray all ports and fittings with anti-corrosive waterproof coating, “CRC 3013 Soft Seal”... -
Page 11: Installation Of Controls
(“CRC 3097 Long Life”) and wrapped in plastic film. This ensures that your customer receives the windlass from you in the same top quality condition as you received it from Maxwell. VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 12: Using The Windlass
When lowering the anchor under power take care not to overspeed the windlass, overspeed can occur when anchoring in deep water and using heavy tackle. If anchoring in deep water it is preferable to manually deploy the anchor. 3500 HWC VETUS-Maxwell APAC Ltd... -
Page 13: Lowering The Anchor Under Power
Slowly disengage the clutch by turning the clutch nut anticlockwise. Regulate the speed by tightening slow (clockwise) easing (anticlockwise) to increase speed When the required amount of chain is out, tighten the clutch nut firmly. VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 14: 3.5 Retrieving The Anchor Under Manual Control
3.6 OPERATING THE HORIZONTAL WARPING DRUM INDEPENDENTLY (if fitted) Maxwell recommends all warping operations be controlled by the footswitch. This makes it a one- person operation and offers better control of the capstan in case of emergency. -
Page 15: Maintenance
Section 5.2. Ensure drainage slots are free from debris by flushing with fresh cold water. Remove DC motor and service. Replacement brush sets are available: Part No. P100807 – 12V Part No. P100808 – 24V VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 16: Recommended Lubricants
Carry out the yearly maintenance and: Remove spacer tube from the gearbox, clean it (as well as top of the gearbox) and apply Res-Q-Steel on mating faces. Have the Gearbox serviced at an authorised Maxwell service agent RECOMMENDED LUBRICANTS Greases - Lithium complex based grease with consistency Never mix greases, use only one type. -
Page 17: Disassembling The Windlass
While supporting the gearbox and motor, remove Bolts and washers. The gearbox and motor should drop down Undo the motor from the gearbox by removing motor bolts washers and nuts (if applicable) VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 18: 5.3 Assembly Of Parts
Insert key and 2 retention clips. Apply some Greasing clutch cones and disc spring orientation grease to help keep them in position. Assemble the inner clutch cone making sure it sits nicely on the retention clips (picture 5.1). 3500 HWC VETUS-Maxwell APAC Ltd... -
Page 19: Spare Parts
Insert plastic cap into the clutch nut. SPARE PARTS Maxwell recommends a modest quantity of spare parts to be ordered as familiarity with the windlass is developed during installation. Frequently smaller parts are lost during maintenance, so keeping spares (and spare tools) is recommended. -
Page 20: Troubleshooting
Disc springs (8) not fitted. Fit disc springs as described in Section 5.3. Pawl (20) engaged. Disengage pawl. Contact Maxwell with correct Chain jumps / slips on the The chainwheel not selected identification of the chain used on chainwheel. correctly. - Page 21 {This Page left blank intentionally} VETUS-Maxwell APAC Ltd 3500 HWC...
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Page 22: Appendix A - Dimensional Drawings
APPENDIX A - Dimensional Drawings 3500 HWC VETUS-Maxwell APAC Ltd... - Page 23 VETUS-Maxwell APAC Ltd 3500 HWC...
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Page 24: Appendix B - Spare Parts
APPENDIX B – Spare Parts 3500 HWC VETUS-Maxwell APAC Ltd... -
Page 25: Vetus-Maxwell Apac Ltd 3500 Hwc
VETUS-Maxwell APAC Ltd 3500 HWC... -
Page 26: Appendix C - Electric Wiring Schematics
APPENDIX C – Electrical Wiring Schematics 3500 HWC VETUS-Maxwell APAC Ltd... - Page 27 VETUS-Maxwell APAC Ltd 3500 HWC...
- Page 28 3500 HWC VETUS-Maxwell APAC Ltd...
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Page 29: Appendix D - Warranty Form
VETUS-Maxwell equipment. This Warranty sets out your specific legal rights allowed by VETUS-Maxwell APAC Ltd ; these may be varied by the laws of different countries. In addition, the purchaser may also have other legal rights which vary from country to country. - Page 30 3500 HWC VETUS-Maxwell APAC Ltd...
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