Duro Dyne FG MACH 70 PLATINUM EDITION Owner's Manual

Automatic bulk feed pinspotter
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AUTOMATIC BULK
FEED PINSPOTTER
ITEM # 27184
MACHINERY
DIVISION
OWNER'S
OWNER'S
®
MANUAL
MANUAL

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Summary of Contents for Duro Dyne FG MACH 70 PLATINUM EDITION

  • Page 1 AUTOMATIC BULK FEED PINSPOTTER ITEM # 27184 MACHINERY DIVISION OWNER’S OWNER’S ® MANUAL MANUAL...
  • Page 2: Table Of Contents

    Trouble free service is the foundation on which all Duro Dyne Pin- spotters are built. Proven solid state components are located for easy access. Duro Dyne continues this concept and brings the FG Mach 70 to a new level of reliability, serviceability and efficiency.
  • Page 3: Parts Locator

    PARTS LOCATION PARTS LOCATION 44135 Control Module 44140 Front Cylinder Guard 17377 Air Regulator 17372 Footswitch FRAME ASSEMBLY FRAME ASSEMBLY - 3 -...
  • Page 4 PARTS LOCATION PARTS LOCATION 44095 Track Sensor 44103 Upper Track Side Rails - Short 39296 Vibrator Bowl 39298 Vibrator Base 44104 Upper Track 39273 Vibrator Base Plate Side Rails - Long 17257 Vibrator Support Casting 17265 Lower Track Side Rails 44142 Weld Cable 44014 Feed Solenoid 17364 Feed Cylinder...
  • Page 5 PARTS LOCATION PARTS LOCATION 44143 Head Mounting Plate 17236 Dwell Cylinder Bracket 17363 Dwell Reed Switch 44102 Dwell Cylinder 17356 Adjustable Muffler 44116 Dwell Solenoid 17363 First Pulse Reed Switch 17222 12 Position Terminal Block 44141 17236 Dwell Weld Cable Guard Cylinder Bracket 17325 Pressure Switch 17363 Feed Reed Switch...
  • Page 6 PARTS LOCATION PARTS LOCATION 39196 Vibrator Cord 44114 Vibrator Strain Relief 39068 Receiving Board 27316 Red 44130 Laser Control Board Weld Light 44137 Knob 17333 Vibrator 18066 220V Phase 44097 Vibrator Potentiometer Control Control Relay CAUTION: 220 Volts 17334 Head Test Switch Located Inside Control Module 44136 Head Test Switch Cover 44135 Control Module...
  • Page 7 PARTS LOCATION PARTS LOCATION 17319 Feed Timer 17319 Weld Timer 17319 Dwell Timer 17323 First Pulse Relay 17323 Short Cycle Relay 44051 Relay Board 44138 Component Chassis 44091 24V Multi-Tap Transformer 44052 12 Volt DC 44096 Sold State Relay Power Supply LEFT LEG CONSOLE LEFT LEG CONSOLE - 7 -...
  • Page 8 PARTS LOCATION PARTS LOCATION 17327 Footswitch Receptacle 44139 Weld Cable - Short 44019 Weld Cable Camlock Red shrink wrapped tube to prevent accidental cross tapping 44101 Weld Transformer 9145 Line Cord w/ Strain Relief MACH III TRANSFORMER ENCLOSURE MACH III TRANSFORMER ENCLOSURE - 8 -...
  • Page 9: Wiring Diagrams

    WIRING DIAGRAM WIRING DIAGRAM B455-01-07/4-26-22/PRN-455/JO 220v SINGLE LED LIGHT BAR PHASE POWER WELD TIMER DWELL TIMER FEED TIMER SUPPLY (6GA) RELAY BOARD SHORT CYCLE TRANSF-2 16/3 CABLE FIRST PULSE 2/T1 3/A1 WELD RELAY TB10 1/L1 4/A2 23 22 BLK/RED WHT/RED COMPONENT MODULE 16/3 CABLE 20/6 CABLE...
  • Page 10: Operation Flow Chart

    OPERATION FLOW CHART FOR CONTROLS OPERATION FLOW CHART FOR CONTROLS Foot Switch Weld Timer Feed Reed Switch Short Cycle Relay Dwell Solenoid Weld Relay (Mach III) First Pulse Reed Switch First Pulse Relay Dwell Timer Dwell Solenoid Dwell Reed Switch Feed Timer Feed Solenoid OPERATION FLOW CHART FOR VIBRATOR...
  • Page 11: Installation Instructions

    INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS For the Mach 70- Connect the Power Pack to a source of 208-230 V 60 Amp. power. This service should be connected to a 60 amp disconnect box fitted with 60 amp slow blow fuses. The Power supply line to the Power Pack pigtail should be #6 (or heavier) wire to minimize voltage losses.
  • Page 12: Operation

    OPERATION OPERATION Mach 70 INITIAL ADJUSTMENTS Turn the power switch to “ON”. Turn the vibrator switch to “ON”. Add the weld pins to the hopper (Vibrator Bowl). Adjust the vibrator speed so that the weld pins climb the spiral track inside the vibrator bowl without vibrating off.
  • Page 13: Maintenance

    SERVICING A SIMPLIFIED STEP-BY-STEP PROCEDURE Duro Dyne has called upon its many years of pinspotting experience in designing the FG Mach 70. Your unit has been rigorously factory tested and inspected to provide many years of dependable service. WHAT TO DO BEFORE YOU BEGIN TROUBLESHOOTING: CONSULT THE MANUAL.
  • Page 14: Parts List

    PARTS LIST PARTS LIST 09145 Line Cord w/ Strain Relief 39068 Receiver Board 17084 Air hose 3/8” natural 39196 220V Vibrator Female Cord 17134 Universal Short Shaft Extension Kit 39273 Vibrator Base Plate 17135 Lift Kit 39296 Vibrator Bowl Assembly 17189 Upper weld tip plates - (5/pkg) 39298...
  • Page 15 NOTES...
  • Page 16 ® Duro Dyne Corporate Headquarters, Bay Shore, NY 631-249-9000 • Fax: 631-249-8346 MACHINERY DIVISION Duro Dyne Midwest • Duro Dyne West • Duro Dyne Canada 6/27/2023 www.durodyne.com • E-mail: durodyne@durodyne.com BI027413...

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