Related Manuals for Duro Dyne Mach I
Summary of Contents for Duro Dyne Mach I
- Page 1 MACH I / MACH II MACH I / MACH II AUTOMATIC BULK FEED PINSPOTTER Owner’s Manual for Mach I: SN# 4000 to 40111 Mach II: SN# 41000 to 41043 MACHINERY Approx: DIVISION May ‘03 to Feb. ‘05 OWNER’S MANUAL - 1 -...
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Page 2: Table Of Contents
The Mach I and Mach II series continue this concept and bring it to a new level of reliability, serviceability and efficiency. This Guide is designed to help you set up and operate your Mach I or Mach II at peak performance for years to come. -
Page 3: Parts Locator
PARTS LOCATION 44001 Vibrator Sensor Cord 17340 Vibrator Bowl 44002 Vibrator Sensor 17368 2 inch Vibrator Bowl 44003 Vibrator Sensor Bracket 44008 Upper Feed Track 17339 Vibrator Base 17341 Vibrator Coil 17133 44016 Power Bar 44004 Vibrator Line Cord 44056 Upper Dwell Cylinder Bracket 17079 Vibrator Foot 17359 Bracket Insulator 17338 Vibrator Base Plate... - Page 4 PARTS LOCATION 44023 Control Module 44043 Dwell Cover 44046 Component Module 44035 MACH I Power Pack 44044 Feed Cover 44036 MACH II Power Pack 44037 Power Pack Cover 17377 Air Regulator 17372 Footswitch FRAME ASSEMBLY - 4 -...
- Page 5 PARTS LOCATION 17327 Footswitch Receptacle 44019 Weld Cable Camlock 44040 Mach II Weld Transformer 44041 Line Cord 44042 Line Cord Strain Relief (Not Shown) 44036 MACH II POWER PACK - 5 -...
- Page 6 PARTS LOCATION 17327 Footswitch Receptacle 44039 Mach I Left Transformer 44038 Mach I Right Transformer 17209 Line Cord 17210 Strain Relief 44035 MACH I POWER PACK - 6 -...
- Page 7 PARTS LOCATION 44023 Control Module 44024 Main On/Off Switch 44025 LCD Display 44026 Weld Poteniometer Located Inside Control Module 44027 Knob 17333 Vibrator Speed Control 39110 Pin Feed Switch 17256 Vibrator Socket 44029 Relay Selector Switch 44006 Vibrator Socket Guard 44030 Troubleshooting Display Board 44007 Vibrator Circuit Breaker 44008 Upper Feed Track...
- Page 8 PARTS LOCATION 44008 Upper Feed Track Casting 44021 Head Mounting Plate 44096 Upper Dwell 17363 First Pulse Reed Switch Cylinder Bracket (not shown) 17359 Bracket Insulator 44020 Head Terminal Strip 17363 Dwell Reed Switch 17231 Dwell Cylinder 44015 Dwell Solenoid 17359 Bracket Insulator 44057 Lower Dwell 17356 Adjustable Muffler...
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Page 10: Installation Instructions
Flip the head test switch to either the “WELD #1” or “WELD #2” position. NOTE: Your Mach I and Mach II Pinspotter has two redundant weld circuits. In the event that the solid state relay controlling the weld fails you may simply flip the switch to the other circuit and continue production. - Page 11 OPERATION DISPLAY Your FG Mach I or Mach II Pinspotter is provided with an OPERATIONS DISPLAY to help identify the source of the problem should your pinspotter fail to perform properly. Watching these lights will give you a clear in- dication of the electrical flow of the various circuits and components during use.
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Page 12: Maintenance
MAINTENANCE To prolong the weld tip life and improve the weld quality, it is imperative that the weld tips always be kept clean. For best results, use a solvent to remove the adhesive from tips; a wire brush to remove any galvanizing deposits; and a fine emory cloth to smooth the tip surfaces. -
Page 13: Wiring Diagrams
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Page 15: Servicing
TROUBLESHOOTING SECTION Your Mach I or Mach II Pinspotter is equipped with a Digital Function Display that will assist you in quickly locating the probable cause should your machine fail to operate. While the display can point you to a defective component, it is recommended that an analog type volt meter be used to verify the indication. - Page 16 M A C H I N E D O E S N O T O P E R AT E SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR P o w e r i n d i c a t o r (A) Power (A) Check the incoming power (208-230VAC) at terminals #29 and #30 No power...
- Page 17 P I N F E E D P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR First pulse First pulse indicator First pulse The First pulse reed switch sends power to the coil of the first pulse relay. indicator is not t u r n s o n w i t h reed...
- Page 18 SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR F e e d c o l l i d e s w i t h Dwell reed switch Dwell reed The Dwell reed switch initiates the Feed timer. If this switch is malfunctioning dwell.
- Page 19 D W E L L C Y L I N D E R P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR Dwell cylinder does All lights flash in Weld timer. Remove the push-on connector from terminal #4 of the Weld timer. If Dwell retract and sequence cylinder retracts and weld turns off replace Weld timer.
- Page 20 P I N S D O N O T W E L D SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR Al l i n di c ators are Weld signal indica- (A) Short cycle (A) The Short cycle relay controls the voltage that turns on the Solid- functioning tor goes on and relay.
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Page 21: Notes
V I B R AT O R P R O B L E M S SYMPTOM CORRECT POSSIBLE ACTION FUNCTION PROBLEM INDICATOR V i b r a t o r d o e s n o t A) Vibrator (A) Check Vibrator Circuit Breaker (Located on the rear of the Control vibrate at all. -
Page 22: Parts List
Feed Channel Spacer 17203 Fiber insulator 44014 Feed solenoid 17209 Mach I Line cord 44015 Dwell Solenoid 17210 Mach I Line cord strain relief 44016 Power bar 17222 Terminal strip - low voltage 44017 Weld cable 17231 Dwell cylinder 44018...
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