Kilotech KPOS 1530 Service Manual
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Kilotech KPOS 1530 Service Manual

Pos scale
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KPOS 1530
POS Scale
Service Manual
Contents subject to change without notice
Version 01.03
03/2017
1

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Summary of Contents for Kilotech KPOS 1530

  • Page 1 KPOS 1530 POS Scale Service Manual Contents subject to change without notice Version 01.03 03/2017...
  • Page 2 Specification .......................... 25 Top and Front View ..........................25 Interface Details ............................25 Calibration switch location ........................25 Faceplate ..........................26 Symbols on LCD screen ........................... 26 Key function........................... 26 Operation Menu Structure ....................25 Normal weighing mode (Calibration Switch is off) ................. 25 Calibration Switch is on ...........................

  • Page 3: Specification

    Specification Top and Front View Interface Details...
  • Page 4 Calibration switch location ≥500mA, central positive: Power Supply：  AC Adapter: 7-9V  USB power supply if USB interface is installed  51/2-digit,7-segment , 0.58” (15mm) LCDs Display: Keypad:  3 push buttons Environment:  Working temperature: -10°C to 40°C ...

  • Page 5: Key Function

    Faceplate Symbols on LCD screen turn on when scale is at zero point and the gross weight is 0 2.2 lb turn on when measure unit is lb 2.3 oz turn on when measure unit is oz 2.4 kg turn on when measure unit is kg 2.5 NET turn on when net weight is displaying, and the tare weight is not 0;...

  • Page 6: Operation Menu Structure

    Operation Menu Structure Normal weighing mode (Calibration Switch is off) Under normal weighing mode, when the seal switch is off, use MENU key to toggle between AL.ON, WT.ON, or AL.OFF, which meaning Backlight On, Backlight auto on when key operation or weight changing, and auto off after 30s elapsed, or Backlight Off.
  • Page 7 Under normal weighing mode, when the seal switch is on, press MENU key, “CAL” will be shown in display Calibration Switch is on window, press MENU key to shift between “USER”, “END” or “CAL”, and press ZERO key to confirm to enter into the menu.
  • Page 8 USER Submenu USER Submenu1 Submenu2 Option Default Remark RS232 Source of the executed command selection: NONE NONE: no any command will be executed ; USB: command from COM1 will be executed; CMD.SR RS232: command from COM2 will be RS232 executed; USB.RS: command from USB or RS232 will be USB.RS executed...

  • Page 9: Config Setting

    Config setting Calibration Switch is on Under normal weighing mode, when the seal switch is on, long press MENU + ON/OFF key, “CONFG” will be shown in display window, press MENU key to shift between “CAL”,“USER”, “MISC”, “TEST”,“END” or “CAL”, and press ZERO key to confirm to enter into the menu.

  • Page 10: Weighing Operation

    Weighing operation: Power on scale: when scale is off, press ON/OFF key to turn on; Power off scale: when scale is on, press and hold ON/OFF key to turn off the scale. ZERO: When the weight is stable and within the zero range (2%FS) , press ZERO key to set new zero point. How to change weight unit With the calibration switch on, turn on the scale and enter into normal weighing mode.

  • Page 11: Config Menu

    Config menu In normal weighing mode, when the seal switch on, long press MENU + ON/OFF key, “CONFG” will be shown in display window, press MENU key to shift between “CAL”,“USER”, “MISC”, “TEST”,“END” or “CAL”, and press ZERO key to confirm to enter into the menu. USER MISC TEST...

  • Page 12: Serial Communication

    Serial Communication  Serial port: Wires come from RS232 connector, and TXD1, RXD1 and GND are used.  USB port: Wires come from USB connector, and TXD0, RXD0 and GND are used.  The baud rate and byte format is set by USER-COM-BAUD.RT and USER-COM-BYT.FMT. Responses to serial commands will be immediate, or within one weight measure cycle of the scale.

  • Page 13: Type-0 And Type-1 Interface

    TYPE-0 and TYPE-1 INTERFACE ► Most P OS Systems, ECRs and some TEC P OS Systems. 1) PROTOCOL <ENQ> ------------→ Initiate communication ←------------ <DC2> ------------→ Request of weight data <ACK> : Acknowledge the request of weight data ←------------ Inquiry ←------------ <STX>...

  • Page 14: Type-2 Interface

    TYPE-2 INTERFACE Discontinual RS-232C Interface ► ► SHARP ER-AXXX, ER-A450T , New SANYO ECRs using RS-232,TOLEDO 3213 etc. 1) PROTOCOL ←------------ <W> ------------→ Response <STX> 0XXXX <CR> : lb weighing mode or <STX> XXXXX <CR> : kg weighing mode Error message : <STX>?<status byte><CR> == STATUS BYTE == PARITY ALWAYS==1...

  • Page 15: Type-3 Interface

    TYPE-3 INTERFACE Continual RS-232C Interface ► SHARP ER-AXXX, New SANYO ECRs using RS-232,TOLEDO 3213 etc 1) PROTOCOL ←------------ Response ------------→ <W> <STX> 0XXXX <CR> : lb weighing mode <STX> XXXXX <CR> : kg weighing mode Error message : <STX>?<status byte><CR> <CR>...

  • Page 16: Type-4 Interface

    TYPE-4 INTERFACE ► NCI ECR(NCR2170), SAMSUNG ER-5100,ER-5115, CRS .etc 1) PROTOCOL <W> ------------→ <CR> ------------→ Inquiry ←------------ ←------------ <LF> XX.XXX LB <CR> <LF> S b1b2 <CR><ETX> ←------------ lb CASE ←------------ <LF> XX.XXX KG <CR> <LF> S b1b2 <CR><ETX> XX.XXX = Weight value The Characters L and B The Characters K and G...
  • Page 17 STATUS ASCII Character ASCII Character Definition (ASCII Code) (ASCII Code) 0 (30H) 0 (30H) 1 (31H) 0 (30H) Motion 2 (32H) 0 (30H) Scale at Zero 0 (30H) 1 (31H) Under capacity 0 (30H) 2 (32H) Over capacity...

  • Page 18: Type-5 Interface

    TYPE-5 INTERFACE ► NCI GENERAL, SAMSUNG ER-5115, ER-5100 and Most P .O.S Software 1) PROTOCOL <W> ------------→ <CR> ------------→ ←------------ Inquiry ←------------ <LF> XX.XXX LB <CR> <LF> b1b2 <CR><ETX> ←------------ lb CASE ←------------ <LF> XX.XXX KG <CR> <LF> b1b2 <CR><ETX> XX.XXX = Weight value (Decimal point: variable) LB = The Characters L and B KG = The Characters K and G...
  • Page 19 ii> Simplified Status Codes STATUS ASCII ASCII Definiti Characte Characte (ASCII (ASCII (30H) (30H) Motio (31H) (30H) Scale at Zero (32H) (30H) Under capacity (30H) (31H) Over capacity (30H) (32H)

  • Page 20: Type-6 Interface

    TYPE-6 INTERFACE ► 8 Data bit ► None parity ► 1 stop bit ► SAMSUNG ECR (ER-670) 1) PROTOCOL EXTERNAL DEVICE POS SCALE <ENQ> ------------→ Initiate communication ← <ACK> : Acknowledge the request of weight data ----------- → <DC1> or <DC2> ----------- DC1 : For Weight Data DC2 : For All Data ←...
  • Page 21 TYPE-7 INTERFACE ► Continuous output Continuous output <STX> XXXXX.XX^oz<ETX> or <STX> XXXXXXX^oz<ETX> <STX> XXXX.XXX^kg<ETX> or <STX> XXXXX.XX^kg<ETX> <STX> XXXX.XXX^lb<ETX> or <STX>XXXXX.XX^lb<ETX> TYPE-8 INTERFACE ► Output when stable Output when stable When the scale shows a positive weight and stable signal it will broadcast once the following data train. <STX>...

  • Page 22: Connectors And Jumpers

    Connectors and Jumpers Overview of Connectors or jumpers on PCB Load Cell Connector 5±0.3 Vdc (≤0.12A) DEFINITION IN/OUT/POWER ELECTRICAL LEVEL Excitation + Power output Sense + Power input 5±0.3 Vdc ≤0.5 Vdc Excitation- Power ground 0Vdc Sense - Power input Signal + Signal Input 2.5±0.3 Vdc...

  • Page 23: Troubleshooting

    PIN # DEFINITION IN/OUT/POWER ELECTRICAL LEVEL GND of VDD Power ground 0Vdc USB D+ 0-5Vdc USB D- 0-5Vdc USB Power Power input 5±0.25 Vdc Calibration switch CONNECTED FUNCTION PINS push Calibration Enabled No push Calibration Disabled  NET Socket J2 and J3: used for display ...
  • Page 24 Troubleshooting SYMPTOM PROBABLE CAUSE REMEDY Ad﹉﹉﹉ Load cell wires to indicator are Make sure wires are ok and correctly incorrectly connected, or shorted, or connected. Replace load cell or ADC opened; or ADC, load cell are Ad﹍﹍﹍ chip, Service required. damaged Weight reading exceeds Power On Make sure scale platform is empty.
  • Page 25 RS-232 cable pinout SCALE ------------------------CABLE(9 pins)------------------------ HOST DB9(Female) DB9(Male) PIN2 TXD ----------------2--------------------------3--------------------- PIN2 RXD PIN3 RXD ----------------3--------------------------2--------------------- PIN3 TXD PIN5 GND ----------------5--------------------------5--------------------- PIN5 GND...

  • Page 26: Interface Reference

    Interface reference Cash register Type Baud rate Parity Pinout Description Sharp 9600 2---2 3---3 5---5 Sam4S 9600 2--3 3--2 5--5 Samsung SPS 9600 2--3 3--2 5--5 Sharp UP-820N 9600 2--3 3--2 5--5 TEC 1595 2400 2---3 3---2 5---5 Uniwell DX 795 9600 2--3 3--2...
  • Page 27 Maitre'D Setup (Maitre'D Millennium, and later versions of Maitre'D) Maitre'D Setup System Configuration / View / Options / Devices Scale Type: Weigh-Tronix 6710 (lbs) Note: Other than the scale's weight limit, the interface is also limited to a maximum price of 99.99 P.O.S.
  • Page 28 P.O.S. Control / Revenue center / Items Setup / Function Function: Scale Division: Weight P.O.S. Control / Revenue center / Items Setup / Links If necessary, enter a weight, in thousandth of pounds, in the Tare field.
  • Page 29 Cabling From DB-9 Female DB-9 Male Pin 2 ---------------- Pin 2 Pin 3 ---------------- Pin 3 Pin 5 ---------------- Pin 5 Shell ---------------- Shell Pin 4 --| Pin 6 --|-- Jumped together Pin 8 --| Scale Setup  Set CAL switch into calibration mode ...
  • Page 30  Press zero key to confirm screen will show CMD.SR  Press menu key to confirm and go to next step  Screen will show INTFC press zero to confirm  Press menu key to scroll. Select TYPE 2 and press zero key to confirm ...
  • Page 31 Pc America Setup Scale Setup  Set CAL switch into calibration mode  Turn on scale  Press menu key to enter call mode screen will show CAL  Press menu key screen will show USER  Press zero key Screen will show COM ...
  • Page 32 Setup CRE/RPE Once the KPOS 1530 has been setup and connected to the computer, and powered on you can configure it in CRE/RPE.  To configure the scale in CRE/RPE  Select Setup and then Setup Screen Under the Hardware tab, use the Weight Scale Type as Weightronics NCI-6720 then selecting the appropriately...

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