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ETAS ES5300.1-A User Manual

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User's Guide

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Summary of Contents for ETAS ES5300.1-A

  • Page 1 ES5300.1-A Housing User’s Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Backplane Connectors ........24 2.3.3 Connections between the Backplane and the Real-Time PC ..25 ES5300.1-A Housing - User’s Guide...
  • Page 4 Powering on the ES5300.1-A ........52...
  • Page 5 7 ETAS Contact Addresses ........
  • Page 6 Contents ETAS ES5300.1-A Housing - User’s Guide...

  • Page 7: Introduction

    Please read the product safety advice as well as the following safety instructions to avoid injury to yourself and others as well as damage to the device. Note Please read the documentation accompanying the product (product safety advice and this User’s Guide) carefully before using the product. ES5300.1-A Housing - User’s Guide...

  • Page 8: Requirements For Users And Duties For Operators

    Introduction ETAS ETAS GmbH cannot be made liable for damage which is caused by incorrect use and handling and not adhering to the safety instructions. 1.1.3 Requirements for Users and Duties for Operators Only install, operate and maintain the products if you have the required qualifi- cations for and experience with them.
  • Page 9 In order to operate the ES5300.1-A Housing and the ES5300.1-B Housing safely, you must observe the section "Safety Instructions" on page 39. Requirements for Operation •...

  • Page 10: Transport And Installation

    1.1.5 Transport and Installation Transport CAUTION! The ES5300.1-A Housing weighs at least 20.5 kg. Only lift or carry the transport box or the housing with two people. CAUTION! The ES5300.1-A Housing and the ES5300.1-B Housing together weigh at least 30 kg. Only lift and carry the transport box or the hous- ing with two persons or using a lifting device.

  • Page 11: Electrical Safety And Power Supply

    Otherwise, contacts may be established between the cards and lead to their destruction. Ventilation When operating the ES5300.1-A Housing and the ES5300.1-B Housing in its cas- ing, please observe the following points: • The enclosure and particularly the ventilation openings must have a dis- tance to walls or objects in the environment of at least 15 cm.
  • Page 12 PE terminal on the rear housing side of the ES5300.1-A in addition. - The PE star point for the ES5300.1-A / ES5300.1-B Housing is in the drawer in the ES5300.1-A Housing. The PE star point must be secured using 0.8 Nm torque.
  • Page 13 PCIe Backplane Connector. Supply Voltage Disconnect Device The switch next to the power supply plug on the ES5300.1-A acts as a supply voltage disconnect device for the ES5300.1-A and the ES5300.1-B. Disconnect the ES5300.1-A Housing from the supply during a thunderstorm or install corresponding protective devices! The power supply cord must be easy to access.

  • Page 14: Cleaning

    To avoid injuries and hardware damages, please observe the following precau- tionary measures: • Do not apply any voltages to the ports of the ES5300.1-A Housing or the ES5300.1-B Housing that do not comply with the specifications of the port in question. The exact specification of the I/O hardware is located in the User's Guides of the corresponding plug-in boards.

  • Page 15: Identifications On The Product

    ETAS Introduction If the power supply unit of the ES5300.1-A is defective, you can remove the drawer of the real-time PC (see "Opening/Removing the Real-Time PC Drawer" in the ES5300.1-A User's Guide) and send it to ETAS to be repaired.

  • Page 16: Rohs Conformity

    The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE Directive concerns all ETAS devices but not external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see "ETAS Contact Addresses"...

  • Page 17: About This Manual

    This chapter contains information on connecting, configuring and operat- ing the ES5300.1-A Housing. • "Pin Assignment and Connections" on page 61 This chapter describes the various connections of the ES5300.1-A Hous- ing. • "Technical Data" on page 67 This chapter contains the technical data on the ES5300.1-A Housing.
  • Page 18 A conversion between the file types Content markings and newly introduced logical and arithmetic is not possi- terms are shown in italics ble. Important notes for the user are shown as follows: Note Important note for the user. ES5300.1-A Housing - User’s Guide...

  • Page 19: Features And Functions

    ETAS Features and Functions Features and Functions This chapter contains an overview of the features and functions of the compo- nents of the ES5300.1-A Housing. In particular these are: • "Overview" on page 20 • "Front Panel" on page 21 –...

  • Page 20: Overview

    Features and Functions ETAS Overview The following figures show different views of the ES5300.1-A Housing. Fig. 2-1 Front (Top) and Rear View (Bottom) of the ES5300.1-A Housing ES5300.1-A Housing - User’s Guide...

  • Page 21: Front Panel

    – see "Front Panel" on page 21. Front Panel On the front panel of the ES5300.1-A Housing, there are five slots for the cus- tomer-specific ports of the internal boards to the ECU or a breakout box (top) and the control panel for the Real-Time PC (bottom left).

  • Page 22: Connection Modules For The Breakout Box

    Features and Functions ETAS 2.2.1 Connection Modules for the Breakout Box ETAS establishes the ports for connecting the installed boards to the ECU or an intermediary breakout box according to the individual project. WARNING! Fire hazard! Use only approved cables for creating cable assemblies (e.g. for con- necting the ECU and external loads).

  • Page 23: Backplane

    Backplane Architecture 2.3.1 Supported Interfaces The individual slots of the ES5300.1-A are connected with a GEN2 x4 PCI Express slot of the Real-Time PC using a PCI Express switch. A standard PCI Express x4 cord is used for the connection.

  • Page 24: Backplane Connectors

    The battery node signals [BN5..0] are switched synchronously for all slots. • Angle clock bus For synchronization between different ETAS boards and ES5300 housings. Note The maximum number of angle clock bus participants is 32! If ES5370.1 Carrier Boards are used, the maximum number is 7! •...

  • Page 25: Connections Between The Backplane And The Real-Time Pc

    The board does not need to be configured! Note One ES5305 each is required for the control via PCIe for the ES5300.1-A Hous- ing and the ES5300.1-B Housing. For this purpose, 2 PCIe slots on the RTPC main board are each occupied with an ES5305.

  • Page 26: Slots For I/O Boards

    ETAS Slots for I/O Boards In the top part (4 U) of the ES5300.1-A Housing, there are 16 slots for accommo- dating various boards for signal I/O, load emulation and serial buses (see "Sup- ported Interfaces" on page 23). Some of the boards can be inserted directly;...

  • Page 27: Supported Pci Express Boards

    ETAS Features and Functions 2.4.1 Supported PCI Express Boards The following PCI Express boards by ETAS are supported. Other boards are added at regular intervals: • ES5321.1/ ES5321.1 PWM I/O Board • ES5335.1 Arbitrary Signal Generator PCIe Board • ES5338.1 Wheel Speed Sensor Simulation Board •...

  • Page 28: Pci Express Carrier Board

    Features and Functions ETAS Note Contact ETAS Support or ETAS Sales for a detailed list of boards that can be used (see "ETAS Contact Addresses" on page 73). 2.4.2 PCI Express Carrier Board The Carrier Board (ES5370.1 Carrier Board PCI Express x16 socket, GEN1/2 x1 Link) is 5 HP wide (height 4 U) and can accommodate boards of maximum length in accordance with PCI Express specifications (312 mm).

  • Page 29: Integrating Housings With Vmebus Boards

    Fig. 2-8 Connection of Housings with VMEbus Boards to ETH1 Note For connecting other ES4100 housings or other ETAS devices (e.g. ES4440, ES4408, …), the TP_4LAN_3U (LABCAR RTPC 3U 4-Port Ethernet adapter, F- 00K-106-345) can be used. ES5300.1-A Housing - User’s Guide...

  • Page 30: Real-Time Pc

    ETAS Real-Time PC The following pages describe the components of the Real-Time PC in the ES5300.1-A Housing. The Real-Time PC is below the slots and, like them, can be accessed from the back. Fig. 2-9 The Real-Time PC Drawer (Bottom) 2.5.1...
  • Page 31 Status Description Status Description Green Connected 10 Mbps connection Flashing LAN connection Green 100 Mbps connection green active Yellow 1000 Mbps connection ® Tab. 2-2 LED Display of LAN Ports of the FUJITSU D3348-B Mainboard ES5300.1-A Housing - User’s Guide...

  • Page 32: Hard Disk

    5 (pale blue) PCI 5 V 32 bit 6 (white) PCIe 2.0 x16_4 (x4 mode) (occupied by the PCI Express adapter) ® Tab. 2-3 The Slots of the Real-Time PC on the ASUS P8C WS Mainboard ES5300.1-A Housing - User’s Guide...

  • Page 33: Cmos Battery

    CMOS-memory with a current. Mainboard Batterietype Position ® ASUS P8C WS CR2032 Between slots 2 and 4 ® FUJITSU D3348-B CR2032 Next to slots 5 and 6 Tab. 2-5 Battery Types on the Mainboards ES5300.1-A Housing - User’s Guide...

  • Page 34: Power Supply Unit

    ETAS to be repaired. DANGER! Risk of electric shock! The ES5300.1-A Housing and the ES5300.1-B Housing must only be opened by qualified technical personnel. If the ES5300.1-A Housing and the ES5300.1-B Housing are not completely disconnected from the supply system, there is a risk of electric shock.

  • Page 35: Fans

    ETAS Features and Functions Fans The fan unit of the ES5300.1-A Housing consists of five individual fans and is located between the board slots and the Real-Time PC drawer. Fig. 2-13 The Fan Unit of the ES5300.1-A Housing (Red) For the technical details of the fan unit, please refer to the section "Fan Unit"...

  • Page 36: Specifications

    Features and Functions ETAS Each backplane is connected to the power supply through a Molex connector pair (see Fig. 2-14). The cable strands of the backplanes for the ES5300.1-A and ES5300.1-B Housings are prefabricated with the counterplugs. Fig. 2-14 Molex connector pairs in the RTPC drawer for power supply of the backplanes The ES5300.1-A Housing is delivered readily wired with the backplane con-...

  • Page 37: Power Cables

    Features and Functions 2.7.3 Power Cables Due to regional differences in the power supply, ETAS does not supply power cord cables with the ES5300.1-A Housing. The following table contains details of the relevant requirements and the ETAS order numbers. Region...
  • Page 38 Features and Functions ETAS ES5300.1-A Housing - User’s Guide...

  • Page 39: Configuration And Operation

    – "Connecting the User PC" on page 51 – "Configuring RTIO" on page 51 • "Powering on the ES5300.1-A" on page 52 • "Opening/Removing the Real-Time PC Drawer" on page 53 • "Removing and Cleaning the Filter Mat" on page 59 –...

  • Page 40: Es5300.1-A Housing

    PE terminal on the rear housing side of the ES5300.1-A in addition. - The PE star point for the ES5300.1-A / ES5300.1-B Housing is in the drawer in the ES5300.1-A Housing. The PE star point must be secured using 0.8 Nm torque.

  • Page 41: Fig. 3-1 Block Diagram For The Wiring Of The Pe Terminal

    PE star point in the RTPC drawer of the ES5300.1-A Housing An additional cable for connecting the front door to the PE contact is included. A PE contact is located on the inside of the front door of the ES5300.1-A Hous- ing and the ES5300.1-B Housing (see Fig. 3-3).
  • Page 42 Configuration and Operation ETAS The PE terminal of the housing is shown in the following picture. ES5300.1-A Housing - User’s Guide...

  • Page 43: Preparing The Connections

    DANGER! Risk of electric shock! The ES5300.1-A Housing and the ES5300.1-B Housing must only be opened by qualified technical personnel. If the ES5300.1-A Housing and the ES5300.1-B Housing are not completely disconnected from the supply system, there is a risk of electric shock.
  • Page 44 ETAS To open the cable duct 1. Untighten the six screws (Torx T20) holding the cover in place (see figure) and remove it. 2. Attach the edge protection profiles provided to the two long edges. ES5300.1-A Housing - User’s Guide...

  • Page 45: Cable Routing

    ECU and external loads). The cables used must, in partic- ular, be suitable for the currents, voltages and temperatures which occur and must be flameretardant in accordance with one of the fol- lowing standards IEC 60332-1-2, IEC 60332-2-2, UL 2556/UL1581VW-1! ES5300.1-A Housing - User’s Guide...

  • Page 46: Installing Boards

    Before you start, ensure you have ESD-compliant conditions at your workplace. CAUTION! The boards of the ES5300.1-A Housing may be damaged or even destroyed by static discharge. Boards should only be taken from their package, configured and installed at a working place that is pro- tected against static discharge.

  • Page 47: Fig. 3-4 Installing A Pci Express Board In The Es5370.1 Carrier Board (See Text)

    The ES5370.1 Carrier Board can now be inserted into a slot on the ES5300.1-A. Fig. 3-4 Installing a PCI Express Board in the ES5370.1 Carrier Board (see Text)

  • Page 48: Angle Clock Bus Connection Between Es5370.1 Carrier Board And Es5340.1 / Es5340.2

    The board for the termination must cover connector A when plugged into connector B (see Fig. 3-6). If the board for the termination is turned by 180 it can be damaged during fitting and removing the ES5370.1 Carrier Board or neighboring boards. ES5300.1-A Housing - User’s Guide...

  • Page 49: Gigabit Link Between Master And Slave Board In An Es5370.1

    You can find a description in "Angle Clock Bus Connection between ES5370.1 Carrier Board and ES5340.1 / ES5340.2" on page 48. 3. Connect the two ES5340.2 boards with the gigabit link bridge. ES5300.1-A Housing - User’s Guide...

  • Page 50: Inserting The Es5370.1 Carrier Board Into A Slot

    If the spacing bolts are not used, there is a risk of shearing or destroy- ing the ES5340.2 when installing or removing the combination into or from the ES5300.1-A Housing. 5. Install the connected ES5370.1 Carrier Boards into the ES5300.1-A Housing (see chapter 3.3.5) 3.3.5 Inserting the ES5370.1 Carrier Board into a Slot CAUTION!

  • Page 51: User Pc

    User PC The user PC (not part of the delivery scope of the ES5300.1-A Housing) contains the LABCAR-OPERATOR software or the COSYM software with which the proj- ects are created and run – furthermore, the Real-Time PC can be configured and controlled on the user PC via a web interface.

  • Page 52: Powering On The Es5300.1-A

    2. Power on the Real-Time PC using On/Off. The Real-Time PC starts up. Note Please refer to the ETAS-RTPC - User’s Guide for infor- mation on how to configure and operate LABCAR- RTPC or COSYM-RTPC, respectively. Once the PC has booted, you will hear a succession of notes in ascending order.

  • Page 53: Opening/Removing The Real-Time Pc Drawer

    To avoid injury and damage, the device must only be removed by specialist, qual- ified personnel already trained in this procedure by ETAS! Please ensure you adhere to the safety instructions detailed in section 3.1 on page 39 at all times.
  • Page 54 Configuration and Operation ETAS 5. Take out the three screws at the top of the drawer (back). 6. Unscrew the screws that hold the front panel in place and lift it up. ES5300.1-A Housing - User’s Guide...
  • Page 55 ETAS Configuration and Operation 7. Unscrew the two knurled screws that hold the drawer in place. ES5300.1-A Housing - User’s Guide...
  • Page 56 Make sure that the cables do not suffer mechanical stress when you pull out and push in the Real-Time Note Make sure that the Real-Time PC, when partially removed, does not hang freely, but is always sup- ported! ES5300.1-A Housing - User’s Guide...
  • Page 57 Cables of the backplane power supply (4) 2. Remove the screw that is limiting you pulling it out any further (see figure). To re-install the Real-Time PC Re-installation of the Real-Time PC is done in the opposite order. ES5300.1-A Housing - User’s Guide...
  • Page 58 PE terminal on the rear housing side of the ES5300.1-A in addition. - The PE star point for the ES5300.1-A / ES5300.1-B Housing is in the drawer in the ES5300.1-A Housing. The PE star point must be secured using 0.8 Nm torque.

  • Page 59: Removing And Cleaning The Filter Mat

    Configuration and Operation Removing and Cleaning the Filter Mat On the back of the ES5300.1-A (to the left of the slots of the Real-Time PC), there is a ventilation grid with a filter mat. This can be taken out to clean once the holding frame has been removed (see Fig.
  • Page 60 Configuration and Operation ETAS ES5300.1-A Housing - User’s Guide...

  • Page 61: Pin Assignment And Connections

    ETAS Pin Assignment and Connections Pin Assignment and Connections This chapter describes the various connections of the ES5300.1-A Housing. • "Backplane Connectors" on page 61 • "Power Supply Connectors" on page 63 • "Real-Time PC Connectors" on page 66 WARNING! Fire hazard! Use only approved cables for creating cable assemblies (e.g.
  • Page 62 GBLI_TX_n_0 GBLI_TX_p_0 GBLI_RX_n_0 GBLI_RX_p_0 M_LVDS_n_7 M_LVDS_p_7 BN_5 BN_4 12-Shield GBLI_TX_n_1 GBLI_TX_p_1 GBLI_RX_n_1 GBLI_RX_p_1 M_LVDS_n_6 M_LVDS_p_6 SPI_CS_B_n SPI_CS_A_n 11-Shield GBLI_TX_n_2 GBLI_TX_p_2 GBLI_RX_n_2 GBLI_RX_p_2 M_LVDS_n_5 M_LVDS_p_5 SPI_MOSI SPI_CLK 10-Shield GBLI_TX_n_3 GBLI_TX_p_3 GBLI_RX_n_3 GBLI_RX_p_3 M_LVDS_n_4 M_LVDS_p_4 PCIE_WAKEn SPI_MISO 9-Shield GBLI_PRESENT_n GEO_ADDR_4 PCIE_REFCLK_n PCIE_REFCLK_p M_LVDS_n_3 M_LVDS_p_3 n.c.

  • Page 63: Power Supply Connectors

    Fig. 4-2 shows the power supply unit connectors – the power supply "Backplane 1" is connected, lines for supplying a second backplane also exist.The ES5300.1- A Housing and the ES5300.1-B Housing are delivered with pre-manufactured and connected wires. ES5300.1-A Housing - User’s Guide...

  • Page 64: Fig. 4-2 Wiring Harness Specification: Power Supply Unit (Top)

    Pin Assignment and Connections ETAS Fig. 4-2 Wiring Harness Specification: Power Supply Unit (top) and backplane (bottom) ES5300.1-A Housing - User’s Guide...

  • Page 65: Backplane Power Supply Connectors

    In particular, this makes the power supply unit voltage connectors visible (left). Yellow Orange Orange Yellow +12 V +3.3 V +3.3 V +12 V Blue Black -12 V +5 V Black Fig. 4-3 Backplane Voltage Connectors ES5300.1-A Housing - User’s Guide...

  • Page 66: Real-Time Pc Connectors

    D3348-B Mainboard Note Connectors for Audio are not supported! There is no DVI connection available. In case a DVI connection is necessary, please insert a separate graphic card. ETAS recommends a MatroX G550 graphic card. ES5300.1-A Housing - User’s Guide...

  • Page 67: Technical Data

    ETAS Technical Data Technical Data This chapter contains the technical data on the ES5300.1-A Housing. Labeling of the Product The nameplate is on the rear of the device. It contains the following information: • ETAS logo • Product name • Type part number •...
  • Page 68 1 x S/PDIF Out (optical and coaxial) - not supported 6 x USB2.0/1.1 2 x USB3.0/2.0 1 x IEEE 1394a - not supported 2 x LAN 1 x DVI-I 6 x audio - not supported ES5300.1-A Housing - User’s Guide...
  • Page 69 +12 V DC, min. 1 A, max. 50 A +12 V DC, min. 1 A, max. 50 A -12 V DC, min. 0 A, max. 0.8 A +5 V DC, min. 0.1 A, max. 3.5 A ES5300.1-A Housing - User’s Guide...

  • Page 70: Fulfilled Standards And Norms

    Relative humidity 0 to 95% (non-condensing) Implementation altitude Max. 2000 m / 6500 ft Fulfilled Standards and Norms The ES5300.1-A Housing complies with the following standards and norms: Standard Testing IEC 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements (industrial environments)

  • Page 71: Ordering Data

    ETAS Ordering Data Ordering Data The ordering data for the ES5300.1-A Housing are as follows: Order name Short name Order number ES5300.1-A Housing ES5300.1-A F-00K-109-187 ES5370.1 Carrier Board PCI Express x16 ES5370.1 F-00K-109-190 socket, GEN1/2 x1 Link ES5305.1 PCI Express GEN2 x4 Cable ES5305.1...
  • Page 72 Ordering Data ETAS ES5300.1-A Housing - User’s Guide...

  • Page 73: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
  • Page 74 ETAS Contact Addresses ETAS ES5300.1-A Housing - User’s Guide...

  • Page 75: Figures

    Fig. 3-2 PE star point in the RTPC drawer of the ES5300.1-A Housing...... 41 Fig. 3-3 PE contact on the inside of the front door of the ES5300.1-A Housing and the ES5300.1-B Housing ................... 41 Fig. 3-4 Installing a PCI Express Board in the ES5370.1 Carrier Board (see Text)..47 Fig.
  • Page 76 Fig. 4-2 Wiring Harness Specification: Power Supply Unit (top) and backplane (bottom)................64 Fig. 4-3 Backplane Voltage Connectors ..............65 Fig. 4-4 ASUS® P8C WS Mainboard ................ 66 Fig. 4-5 FUJITSU® D3348-B Mainboard ..............66 ES5300.1-A Housing - User’s Guide...

  • Page 77: Index

    Opening the housing 14 Devices connecting 14 Documentation 7 PCI Express boards supported 27 PCI Express carrier boards 28 Edge protection profiles 44 Pin Assignment 61 electrical safety 11 Ports ETAS Contact Addresses 73 LAN 30 ES5300.1-A Housing - User’s Guide...
  • Page 78 Slots for I/O boards 26 Standards and norms 70 Technical Data 67 Technical State of the Products 9 Transport 10 User PC 51 Ventilation 11 Waste Electrical and Electronic Equip- ment 16 WEEE take-back system 16 ES5300.1-A Housing - User’s Guide...

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