Page 2
The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
Backplane Connectors ........27 2.3.3 Connections between the Backplane and the Real-Time PC ..28 ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 4
Configuring RTIO ........54 Powering on the ES5300.2-A / ES5301.2-A ......54 Opening/Removing the Real-Time PC Drawer .
Note Please read the documentation accompanying the product (product safety advice and this User’s Guide) carefully before using the product. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Introduction ETAS ETAS GmbH cannot be made liable for damage which is caused by incorrect use and handling and not adhering to the safety instructions. 1.1.3 Requirements for Users and Duties for Operators Only install, operate and maintain the products if you have the required qualifi- cations for and experience with them.
Page 9
ES5370.1 Carrier Board PCI Express x16 socket, GEN1/2 x1 Link The ES5370.1 is a plug-in board for the ES5300 system housing. The ES5370.1 must only ever be used in the ETAS ES5300 system housing intended for this purpose and must not be operated as a stand-alone unit.
1.1.5 Transport and Installation Transport CAUTION! The ES5300.2-A Housing / ES5301.2-A Housing weighs at least 20.5 kg. Only lift or carry the transport box or the housing with two people. CAUTION! The ES5300.2-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing together weigh at least 30 kg.
Otherwise, contacts may be established between the cards and lead to their destruction. Ventilation When operating the ES5300.2-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing in its casing, please observe the following points: • The enclosure and particularly the ventilation openings must have a dis- tance to walls or objects in the environment of at least 15 cm.
Page 12
ETAS Safety Concept: The power supply unit of the ES5300.2-A / ES5301.2-A has safety features that protect against short-circuiting, overload, overvoltage and overcurrent. In addi- tion, it is fitted with an internal safety fuse; however, this cannot be replaced by the user.
Page 13
The product is powered by the ES5300.2-A Housing / ES5301.2-A Housing or the ES5300.1-B Housing via the PCIe Backplane Connector. Supply Voltage Disconnect Device The switch next to the power supply plug on the ES5300.2-A / ES5301.2-A acts as a supply voltage disconnect device for the ES5300.2-A / ES5301.2-A and the ES5300.1-B.
To avoid injuries and hardware damages, please observe the following precau- tionary measures: • Do not apply any voltages to the ports of the ES5300.2-A Housing / ES5301.2-A Housing or the ES5300.1-B Housing that do not comply with the specifications of the port in question. The exact specification of the I/ O hardware is located in the User's Guides of the corresponding plug-in boards.
ETAS Introduction If the power supply unit of the ES5300.2-A / ES5301.2-A is defective, you can remove the drawer of the real-time PC (see "Opening/Removing the Real-Time PC Drawer" in the ES5300.2-A / ES5301.2-A User's Guide) and send it to ETAS to be repaired.
Introduction ETAS 1.2.2 KC Mark With the KC mark attached to the product and its packaging, ETAS confirms that the product has been registered in accordance with the product-specific KCC guidelines of the Republic of Korea. 1.2.3 RoHS Conformity European Union The EU Directive 2011/65/EU limits the use of certain dangerous materials for electrical and electronic devices (RoHS conformity).
Page 17
ETAS Introduction Detailed information is located in the ETAS download center in the customer information "REACH Declaration" < www.etas.com/Reach >. This information is continuously being updated. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
• "Pin Assignment and Connections" on page 63 This chapter describes the various connections of the ES5300.2-A Housing / ES5301.2-A Housing. • "Technical Data" on page 69 This chapter contains the technical data on the ES5300.2-A Housing / ES5301.2-A Housing. 1.5.1 Using This Manual Representation of Information All activities to be carried out by the user are shown in what we call a "Use-...
Page 19
A conversion between the file types Content markings and newly introduced logical and arithmetic is not possi- terms are shown in italics ble. Important notes for the user are shown as follows: Note Important note for the user. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
For choosing between the ES5300.2-A Housing and the ES5301.2-A Housing, the complexity of your application matters. In order to choose the right product, please ask your ETAS contact person. Application Example for the ES5300.2-A Housing with 4-Core Processor • Component HiL-system with one ECU for closed-loop test Application Examples for the ES5301.2-A Housing with 8-Core Processor...
Page 22
ETAS Content of this Chapter This chapter contains an overview of the features and functions of the compo- nents of the ES5300.2-A Housing / ES5301.2-A Housing. In particular these are: • "Overview" on page 23 • "Front Panel" on page 24 –...
ETAS Features and Functions Overview The following figures show different views of the ES5300.2-A Housing / ES5301.2-A Housing. Fig. 2-1 Front (Top) and Rear View (Bottom) of the ES5300.2-A Housing / ES5301.2-A Housing ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
– see "Front Panel" on page 24. Front Panel On the front panel of the ES5300.2-A Housing / ES5301.2-A Housing, there are five slots for the customer-specific ports of the internal boards to the ECU or a breakout box (top) and the control panel for the Real-Time PC (bottom left).
ETAS Features and Functions 2.2.1 Connection Modules for the Breakout Box ETAS establishes the ports for connecting the installed boards to the ECU or an intermediary breakout box according to the individual project. WARNING! Fire hazard! Use only approved cables for creating cable assemblies (e.g. for con- necting the ECU and external loads).
2.3.1 Supported Interfaces The individual slots of the ES5300.2-A / ES5301.2-A are connected with a GEN2 x4 PCI Express slot of the Real-Time PC using a PCI Express switch. A standard PCI Express x4 cord is used for the connection.
The battery node signals [BN5..0] are switched synchronously for all slots. • Angle clock bus For synchronization between different ETAS boards and ES5300 housings. Note The maximum number of angle clock bus participants is 32! If ES5370.1 Carrier Boards are used, the maximum number is 7! •...
The board does not need to be configured! Note One ES5305 each is required for the control via PCIe for the ES5300.2-A Hous- ing / ES5301.2-A Housing and the ES5300.1-B Housing. For this purpose, 2 PCIe slots on the RTPC main board are each occupied with an ES5305.
Features and Functions Slots for I/O Boards In the top part (4 U) of the ES5300.2-A Housing / ES5301.2-A Housing, there are 16 slots for accommodating various boards for signal I/O, load emulation and serial buses (see "Supported Interfaces" on page 26). Some of the boards can be inserted directly;...
Features and Functions ETAS 2.4.1 Supported PCI Express Boards The following PCI Express boards by ETAS are supported. Other boards are added at regular intervals: • ES5321.1/ ES5321.1 PWM I/O Board • ES5335.1 Arbitrary Signal Generator PCIe Board • ES5338.1 Wheel Speed Sensor Simulation Board •...
ETAS Features and Functions Note Contact ETAS Support or ETAS Sales for a detailed list of boards that can be used (see "ETAS Contact Addresses" on page 75). 2.4.2 PCI Express Carrier Board The Carrier Board (ES5370.1 Carrier Board PCI Express x16 socket, GEN1/2 x1 Link) is 5 HP wide (height 4 U) and can accommodate boards of maximum length in accordance with PCI Express specifications (312 mm).
Fig. 2-8 Connection of Housings with VMEbus Boards to ETH1 Note For connecting other ES4100 housings or other ETAS devices (e.g. ES4440, ES4408, …), the TP_4LAN_3U (LABCAR RTPC 3U 4-Port Ethernet adapter, F- 00K-106-345) can be used. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Features and Functions Real-Time PC The following pages describe the components of the Real-Time PC in the ES5300.2-A Housing / ES5301.2-A Housing. The Real-Time PC is below the slots and, like them, can be accessed from the back. Fig. 2-9 The Real-Time PC Drawer (Bottom) 2.5.1...
PCI Express-Adapter (ES5305.1 PCI Express GEN2 x4 Cable Adapter for ES5300 Housing) for x4 connection of backplane and Real-Time PC. All the others are available for further peripheral devices (e.g. for network boards for connecting an ES4440, serial interfaces, etc.). ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 35
Abb. 2-11 Expansion Slots on the FUJITSU D3598-B ATX Mainboard Note Slot 2 and slot 5 are not suitable for connecting an ES5300.2-A/ES5301.2-A/ ES5300.1-B backplane. In order to connect a backplane via the ES5305.1, only use the other slots. ®...
ETAS to be repaired. DANGER! Risk of electric shock! The ES5300.2-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing must only be opened by qualified technical personnel. If the ES5300.1-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing are not completely disconnected from the supply system, there is a risk of electric shock.
ETAS Features and Functions Fans The fan unit of the ES5300.2-A Housing / ES5301.2-A Housing consists of five individual fans and is located between the board slots and the Real-Time PC drawer. Fig. 2-12 The Fan Unit of the ES5300.2-A Housing / ES5301.2-A Housing (Red) For the technical details of the fan unit, please refer to the section "Fan Unit"...
Features and Functions ETAS Each backplane is connected to the power supply through a Molex connector pair (see Fig. 2-13). The cable strands of the backplanes for the ES5300.2-A / ES5301.2-A and ES5300.1-B Housings are prefabricated with the counterplugs. Fig. 2-13...
Features and Functions 2.7.3 Power Cables Due to regional differences in the power supply, ETAS does not supply power cord cables with the ES5300.2-A Housing / ES5301.2-A. The following table con- tains details of the relevant requirements and the ETAS order numbers.
Page 40
Features and Functions ETAS ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
– "Connecting the User PC" on page 53 – "Configuring RTIO" on page 54 • "Powering on the ES5300.2-A / ES5301.2-A" on page 54 • "Opening/Removing the Real-Time PC Drawer" on page 55 • "Removing and Cleaning the Filter Mat" on page 61 –...
Page 42
PE terminal on the rear housing side of the ES5300.2-A / ES5301.2-A in addition. - The PE star point for the ES5300.2-A / ES5301.2-A / ES5300.1-B Housing is in the drawer in the ES5300.2-A Housing / ES5301.2-A Housing.
ETAS Configuration and Operation A block diagram for the wiring of the PE connections of the ES5300.2-A Housing / ES5301.2-A Housing and ES5300.1-B Housing is shown in Fig. 3-1. Door 16 slot PCIe Backplane ES5300.1-B Door 16 slot PCIe Backplane RTPC Drawer ES5300.2-A / ES5301.2-A...
An additional cable for connecting the front door to the PE contact is included. A PE contact is located on the inside of the front door of the ES5300.2-A Hous- ing / ES5301.2-A Housing and the ES5300.1-B Housing (see Fig. 3-3).
DANGER! Risk of electric shock! The ES5300.2-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing must only be opened by qualified technical personnel. If the ES5300.1-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing are not completely disconnected from the supply system, there is a risk of electric shock.
Page 46
To open the cable duct 1. Untighten the six screws (Torx T20) holding the cover in place (see figure) and remove it. 2. Attach the edge protection profiles provided to the two long edges. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
ECU and external loads). The cables used must, in partic- ular, be suitable for the currents, voltages and temperatures which occur and must be flameretardant in accordance with one of the fol- lowing standards IEC 60332-1-2, IEC 60332-2-2, UL 2556/UL1581VW-1! ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Before you start, ensure you have ESD-compliant conditions at your workplace. CAUTION! The boards of the ES5300.2-A Housing / ES5301.2-A Housing may be damaged or even destroyed by static discharge. Boards should only be taken from their package, configured and installed at a working place that is protected against static discharge.
The ES5370.1 Carrier Board can now be inserted into a slot on the ES5300.2-A / ES5301.2-A. Fig. 3-4 Installing a PCI Express Board in the ES5370.1 Carrier Board (see Text)
B (see Fig. 3-6). If the board for the termination is ° turned by 180 , it can be damaged during fitting or removing the ES5370.1 Carrier Board or neighboring boards. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
You can find a description in "Angle Clock Bus Connection between ES5370.1 Carrier Board and ES5340.1 / ES5340.2" on page 50. 3. Connect the two ES5340.2 boards with the gigabit link bridge. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
If the spacing bolts are not used, there is a risk of shearing or destroy- ing the ES5340.2 when installing or removing the combination into or from the ES5300.2-A Housing / ES5301.2-A. 5. Install the connected ES5370.1 Carrier Boards into the ES5300.2-A Housing / ES5301.2-A (see chapter...
User PC The user PC (not part of the delivery scope of the ES5300.2-A Housing / ES5301.2-A Housing) contains the LABCAR-OPERATOR software or the COSYM software with which the projects are created and run – furthermore, the Real- Time PC can be configured and controlled on the user PC via a web interface.
ETAS 3.4.2 Configuring RTIO If necessary, the boards in the ES5300.2-A / ES5301.2-A are configured with the RTIO Editor. For more information, please refer to the LABCAR-RTC User’s Guide, which is part of the documentation package of LABCAR-OPERATOR. For COSYM, you find information in the RTIO Editor User’s Guide, which is part of the documentation package of COSYM.
To avoid injury and damage, the device must only be removed by specialist, qual- ified personnel already trained in this procedure by ETAS! Please ensure you adhere to the safety instructions detailed in section 3.1 on page 39 at all times.
Page 56
Configuration and Operation ETAS 5. Take out the three screws at the top of the drawer (back). 6. Unscrew the screws that hold the front panel in place and lift it up. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 57
8. Now unscrew the 6 Torx screws (T20) that hold the backplane cover in place and remove it carefully. To do so, the cover must be pulled out tilted to the front above the points where the door is attached. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 58
– Connectors for control panel/display field (1) – PE contact from the Real-Time PC to the front panel (2) – PCI Express connection cable (3) – Cables of the backplane power supply (4) ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 59
- in particular the protective contact connection of the door, see "Grounding/ Protective Contact" on page 42 - are once again connected to the backplane correctly! Observe the following section "Grounding/Ground- ing Contact". ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 60
PE terminal on the rear housing side of the ES5300.2-A in addition. - The PE star point for the ES5300.2-A / ES5300.1-B Housing is in the drawer in the ES5300.2-A Housing. The PE star point must be secured using 0.8 Nm torque.
Removing and Cleaning the Filter Mat On the back of the ES5300.2-A / ES5301.2-A (to the left of the slots of the Real- Time PC), there is a ventilation grid with a filter mat. This can be taken out to clean once the holding frame has been removed (see Fig.
ETAS Pin Assignment and Connections Pin Assignment and Connections This chapter describes the various connections of the ES5300.2-A Housing / ES5301.2-A Housing. • "Backplane Connectors" on page 63 • "Power Supply Connectors" on page 65 • "Real-Time PC Connectors" on page 68...
Fig. 4-2 shows the power supply unit connectors – the power supply "Backplane 1" is connected, lines for supplying a second backplane also exist.The ES5300.2- A Housing / ES5301.2-A Housing and the ES5300.1-B Housing are delivered with pre-manufactured and connected wires. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
In particular, this makes the power supply unit voltage connectors visible (left). Yellow Orange Orange Yellow +12 V +3.3 V +3.3 V +12 V Blue Black -12 V +5 V Black Fig. 4-3 Backplane Voltage Connectors ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Note Connectors for Audio are not supported! There is no DVI connection available. In case a DVI connection is necessary, please insert a separate graphic card. ETAS recommends a MatroX G550 graphic card. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
ETAS Technical Data Technical Data This chapter contains the technical data on the ES5300.2-A Housing / ES5301.2- A Housing. Labeling of the Product The corresponding nameplate is on the rear of the procuct. It contains the following information: • ETAS logo •...
Page 70
- 6 x USB 3.1 Gen1, Type A - 3 x Audio - not supprted Note The ES5300.2-A and ES5301.2-A can be used in combination with LABCAR RTPC V6.4.0 / COSYM RTPC V6.4.0 or higher. ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 71
5 °C to 40 °C (41 °F to 104 °F) during operation Permissible storage temperature -20 °C to +65 °C (-4 °F to 149 °F) Relative humidity 0 to 95% (non-condensing) Implementation altitude Max. 2000 m / 6500 ft ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Technical Data ETAS Fulfilled Standards and Norms The ES5300.2-A Housing / ES5301.2-A Housing complies with the following standards and norms: Standard Testing IEC 61326-1 Electrical equipment for measurement, control and laboratory use – EMC requirements (industrial environments) iEC 61010-1 Safety requirements for electrical equipment for measurement,...
ETAS Ordering Data Ordering Data The ordering data for the ES5300.2-A Housing / ES5301.2-A Housing are as fol- lows: Order name Short name Order number ES5300.2-A Housing ES5300.2-A F-00K-112-202 ES5301.2-A Housing ES5301.2-A F-00K-112-204 ES5370.1 Carrier Board PCI Express x16 ES5370.1...
Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
PE star point in the RTPC drawer of the ES5300.2-A Housing / ES5301.2-A Housing...................... 43 Fig. 3-3 PE contact on the inside of the front door of the ES5300.2-A Housing / ES5301.2-A Housing and the ES5300.1-B Housing ........44 Fig. 3-4 Installing a PCI Express Board in the ES5370.1 Carrier Board (see Text)..
Page 78
Connectors on the Backplane (Plug-In Side) ..........63 Fig. 4-2 Wiring Harness Specification: Power Supply Unit (top) and backplane (bottom)................66 Fig. 4-3 Backplane Voltage Connectors ..............67 Fig. 4-4 FUJITSU® D3598-B ATX Mainboard............68 ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Page 80
Slots for I/O boards 29 Standards and norms 72 Technical Data 69 Technical State of the Products 9 Transport 10 User PC 53 Ventilation 11 Waste Electrical and Electronic Equip- ment 16 WEEE take-back system 16 ES5300.2-A Housing, ES5301.2-A Housing - User’s Guide...
Need help?
Do you have a question about the ES5300.2-A and is the answer not in the manual?
Questions and answers