Magtrol 5100 User Manual

Magtrol 5100 User Manual

Single phase power analyzer
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Summary of Contents for Magtrol 5100

  • Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Visit our website - Click HERE...
  • Page 2 Model 5100 Model 5100 Model 5100 Model 5100 Model 5100 Single Phase Single Phase Single Phase Single Phase Single Phase P P P P P ower Analyzer ower Analyzer ower Analyzer ower Analyzer ower Analyzer User User ’s Manual User ’s Manual...
  • Page 3 Hysteresis Brakes and Clutches While every precaution has been exercised in the compilation of this document, Magtrol, Inc. assumes no responsibility for errors or omissions. Additionally, no liability is assumed for any damages that may result from the use of the information contained within this publication.
  • Page 4: Table Of Contents

    NALOG .................................... 3 IGITAL Measurement Accuracy ............................4 Accuracy Certification ............................4 3 - CONNECTING THE 5100 ........................5 Surge Protection ..............................5 External Shunts ..............................5 Figure 1. External Shunt Connection ......................5 Connectors ................................5 Single Phase AC or DC Connections........................6 Figure 2.
  • Page 5 Special Functions .............................. 13 6 - OPERATING PRINCIPLES ......................14 Amperes Transducing ............................14 Voltage Sensing ..............................14 Figure 11. 5100 Input Circuits ........................14 Analog Processing ............................14 Figure 12. Block Diagram ..........................15 Digital Processing ............................. 15 7 - CALIBRATION ..........................16 General ................................
  • Page 6 Circuit Board 78B142 ............................22 Circuit Board 78B175 ............................22 Circuit Board 78B143 ............................23 Circuit Board 78B144 ............................24 Circuit Board 78B145 - Digital Readout & MPU .................... 25 Parts Location for Circuit Board 78B143 ......................26 MAGTROL LIMITED WARRANTY ....................... 27...
  • Page 7 T T T T T able of R able of R able of Revisions able of R evisions evisions evisions able of R evisions Date Change Page Number(s) 02/07/00 Added External Shunt Connection Drawing...
  • Page 8: Introduction

    Use only the above connectors. POWER NOTE: GPIB (IEEE-488) - 24 Pin bus The 5100 PA is factory wired for either 120 or 240 standard. Not included, must be Vrms, 50/60 Hz, power at 40 volt amps, max. The line ordered separately.
  • Page 9: Installation

    5100 (downstream). This will keep the low impedance through 15 and current ranges sequence down from 50 of the input line connected to the 5100 PA for surge through 2. The 15 Volt, 2 Amp and AUTO indicators suppression. If the line side must also contain a breaker, will remain illuminated.
  • Page 10: Specifications

    2 - Specifications 2 - Specifications 2 - Specifications 2 - Specifications 2 - Specifications DISPLAY AUTO ZERO VOLTAGE When the A and V, display indication is less than 0.5 % Five DC and AC Ranges: of range, the displayed value is set to ZERO. •...
  • Page 11: Measurement Accuracy

    Chapter 2 - Specifications Magtrol Model 5100 Single Phase Power Analyzer MEASUREMENT ACCURACY ACCURACY CERTIFICATION Specified test conditions: Ambient temperature of 72° All instruments are shipped with a CERTIFICATE of ± 10°F and power factor of 0.1 to 1.0, lead or lag.
  • Page 12: Connecting The 5100

    • EXT Shunt is calibrated with one 5100. Calibration Wire according to all applicable wiring will be off if used with a different 5100. codes, making sure the wire gauge and • Sense leads to shunt should not be disconnected insulation ratings are adequate for your application.
  • Page 13: Single Phase Ac Or Dc Connections

    If a circuit breaker is used in the input line to the 5100 PA, a circuit should be used that prevents the breaker from opening until after the load side breaker has operated. Otherwise, potentially damaging inductive transients will be applied to the 5100 PA.
  • Page 14: Three Phase, 3 Wire Wye, 2 Wattmeter Connections

    Magtrol Model 5100 Single Phase Power Analyzer Chapter 3 - Connecting the 5100 Figure 3. Three Phase, 3 5100 PA VOLTS HIGH Wire Delta, 2 LINE Wattmeter with AMPS Ø1 OUTPUT Remote INPUT Voltage Sense EARTH Ø2 LOAD 5100 PA...
  • Page 15: Single Phase Current & Potential Transformer Connections

    Magtrol Model 5100 Single Phase Power Analyzer Chapter 3 - Connecting the 5100 SINGLE PHASE CURRENT & POTENTIAL TRANSFORMER CONNECTIONS Voltage and current measurement ranges can be extended by using current and potential transformers. Frequency response will be determined by the characteristics of the transformers used. The general discussion from Figure 2 applies.
  • Page 16: Operation

    The display will show "HELP" when Using Sections 1 and 3 as a guide, connect the 5100. the 5100 PA maximum current is exceeded. Before connecting the power mains, double check all connections using an Ohmmeter.
  • Page 17: Mode Avg

    Chapter 4 - Operation Magtrol Model 5100 Single Phase Power Analyzer The HOLD and AVG functions can be combined. See ANALOG OUTPUT OPTION the MODE AVG paragraph, below. This option provides analog output signals for AMPS, VOLTS and WATTS. These three analog outputs with...
  • Page 18: Gpib Communication

    RETURN (CR hex OD) and LINE FEED (LF hex OA). only if there is an addressing conflict with other On a read cycle (5100 to PC), the 5100 expects the instrumentation on the bus. Refer to the table in Figure standard IEEE-488 read protocols and primary address.
  • Page 19: Read Cycle

    DEVC Shifts from DEBUG to standard GPIB. If the 5100 is in PF (power factor) MODE instead of Sets HOLD function on. WATTS, the "W" changes to "P". Sets HOLD function off.
  • Page 20: Special Functions

    Magtrol Model 5100 Single Phase Power Analyzer Chapter 5 - GPIB Communication SPECIAL FUNCTIONS Three special functions are available at power turn on: (1) To disable autozero display function: Turn 5100 power off; depress and simultaneously hold the MODE-HOLD and the 2 AMPS range buttons as POWER is switched ON.
  • Page 21: Operating Principles

    AF , VF and WF frequency signals. to provide scaled voltage for measurements. See Figure 12 for a block diagram. See Figure 11. Figure 11. 5100 Input Circuits LINE, HIGH (BLK) HIGH 5100 HIGH (BLK) 1.5M VOLTS 1.5M...
  • Page 22: Digital Processing

    The MPU scans all front panel pushbutton control inputs 25 times per second. When a pushbutton is depressed, the appropriate program loop is entered and the function is executed on the next program cycle. No damage will result to the 5100 PA from any combination of pushbutton selections.
  • Page 23: Calibration

    7 - Calibration GENERAL Sources of incidental circuit inductance include the current shunts within the 5100, output impedance of Complete calibration of the 5100 PA is beyond the the calibrators, impedance of the load and wiring capabilities of most users. MAGTROL Inc.
  • Page 24: Calibration Verification

    OLTS CALIBRATION HECK 1. On the 5100, depress the 2 AMPERES range pushbutton. 1. On the 5100 PA, depress the 15 volts range 2. Set the current calibrator for zero amperes and pushbutton. operate mode. 2. Set the volts calibrator for zero volts DC and operate The AMPERES display should read zero + 0.0001%...
  • Page 25: Heck

    Communication. the product of the VOLTS and AMPS indications ( POWER = V × I ). 2. Go to the 5100 VOLTS range that needs zero adjustment. 4. Compare the 5100 PA WATTS readout to the product of VOLTS and AMPS from the 3.
  • Page 26: Volts Scale Factor

    CALE ACTOR URRENT ALANCE 1. Go to the 5100 VOLTS range(s) that need 1. Go to the 5100 PA 2 Amp. range. adjustment. 2. Set the current calibrator for + 2 Amps DC output. 2. Set the volts calibrator for an output equal to the 3.
  • Page 27: Appendix A: Schematics

    Appendix A Appendix A : Schematics : Schematics Appendix A Appendix A Appendix A: Schematics : Schematics : Schematics CIRCUIT BOARD 78B128 - LED DISPLAY...
  • Page 28: Circuit Board 78B141

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics CIRCUIT BOARD 78B141 CD4518 CD4518 CD4520 74C244 EN Q1 RST Q2 CD4518 CD4518 CD4520 CD4518 CD4518 CD4520 74C244 EN Q1 U10 Q3 CD4518 CD4518 CD4520 EN Q1 CD4518 CD4518 CD4520...
  • Page 29: Circuit Board 78B142

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics CIRCUIT BOARD 78B142 HOLD CIRCUIT BOARD 78B175 Line (Heatsink 7805 to chassis) PD05 4700uF .1uF 14A-20-10...
  • Page 30: Circuit Board 78B143

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics CIRCUIT BOARD 78B143...
  • Page 31: Circuit Board 78B144

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics CIRCUIT BOARD 78B144 RELAY SW12 SW11 SW10 150V 300V 600V 2,3,4 Bypass with .1uF 150V 300V 600V...
  • Page 32: Circuit Board 78B145 - Digital Readout & Mpu

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics CIRCUIT BOARD 78B145 - DIGITAL READOUT & MPU...
  • Page 33: Parts Location For Circuit Board 78B143

    Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics PARTS LOCATION FOR CIRCUIT BOARD 78B143...
  • Page 34: Magtrol Limited Warranty

    If purchaser fails to give notice, the delivery shall be deemed to conform with the terms of the order. The purchaser assumes all risk of loss or damage to products upon delivery by Magtrol to the carrier. If a product is damaged in transit, PURCHASER MUST FILE ALL CLAIMS FOR DAMAGE WITH THE CARRIER to obtain compensation.

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