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Siemens PolyBlend PB600-4.5 Installation, Operation And Maintenance Manual

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PolyBlend
PB600-4.5
Siemens Water Technologies Corp.
PO Box 389
Bradley, IL 60915
04/07
(815) 932-8154 Phone
(815) 932-0674 Fax

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Summary of Contents for Siemens PolyBlend PB600-4.5

  • Page 1 PolyBlend PB600-4.5 Siemens Water Technologies Corp. PO Box 389 Bradley, IL 60915 04/07 (815) 932-8154 Phone (815) 932-0674 Fax...

  • Page 2: Table Of Contents

    TABLE of CONTENTS PolyBlend PB600-4.5 OPERATION PROCEDURES OVERVIEW Safety Precautions....................1 Specifications......................1 INSTALLATION Location........................1 Unpacking .......................1 Connections......................1 Storage ........................1 OPERATION General........................2 Start-Up ........................2 Water Pressure ......................2 Solution Output .......................2 MAINTENANCE Shutdowns ......................3 Maintenance......................3 Special Tools ......................3 Lubrication.......................3 Predicted Life Span....................3 Operating Procedures....................3 Emergency Operating Procedures ................3...

  • Page 3: Overview

    WATER TECHNOLOGIES TELEPHONE 815-932-8154 P.O.BOX 389 800-882-6466 BRADLEY, IL 60915 FACSIMILE 815-939-9845 PolyBlend Model #PB600-4.5 INSTALLATION, OPERATION, AND MAINTENANCE INFORMATION CONTENTS INSTALLATION Overview Warranty LOCATION Installation Appendixes Operation Drawings Select a location that provides: Maintenance • Electrical Supply • Potable Water (Clean) READ THIS MANUAL BEFORE YOU •...

  • Page 4: Operation

    stroke length is too short, pump prime may be OPERATION affected. GENERAL Step 8: Adjust water flow at mixing chamber by This PolyBlend unit will perform the following turning control valve. (The other control valve functions: meter polymer dosage, regulate mixing should be turned for post-dilution adjustment, if water, provide uniform dilution and activation, operate applicable.)

  • Page 5: Maintenance

    Place unit power switch in On position to establish water flow for five minutes. Emergency operating instructions do not apply to Siemens Water Technologies – Stranco Products If out of service for more than two weeks, flush pump equipment. In case of an emergency, TURN OFF and mixing chamber.

  • Page 6: Troubleshooting

    PB600 TROUBLESHOOTING GUIDE Symptom Possible Cause Corrective Action • • No Water Flow Closed Valve on Water Supply Make sure valve is open • • Blocked Solenoid Valve Dis-assemble and clean valve • • Closed or clogged discharge line Remove any blockages or open any closed valves •...

  • Page 7: Polyblend Warranty

    Siemens Water Technologies. If the and/or actual operating conditions (this exclusion customer gives Siemens Water Technologies shall not apply if all necessary design information Corp.
  • Page 8 AND ANY AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL, PUNITIVE OR OTHER INDIRECT DAMAGES, AND SIEMENS WATER TECHNOLOGIES' TOTAL LIABILITY ARISING AT ANY TIME FROM THE SALE OR USE OF THE EQUIPMENT SHALL NOT EXCEED THE PURCHASE PRICE PAID FOR THE EQUIPMENT.

  • Page 9: Differential Pressure Switch

    Differential Pressure Switch Location of Differential Pressure Switch The high pressure port connects to the inlet manifold between the solenoid valve and the rotameter/rate-adjusting valve. The low pressure port connects to the discharge side of the rotameter. Function of Differential Pressure Switch The differential pressure switch ensures sufficient water flow is present before the polymer pump is energized.
  • Page 10 Differential Pressure Switch Adjusting the Differential Pressure Switch Adjust the PolyBlend differential pressure switch only if pressure and flow to the system are adequate. The adjustment logic is the opposite of what you might expect. The PolyBlend differential pressure switches have a red light (on the left side) that lights up whenever source water flow is too low and the polymer pump is disabled.

  • Page 11: Rem-1E Digital Display Controller

    In the internal mode, output is 0-100 strokes-per- remotely located, using standard cable/connector hour (sph) or 0-100 strokes-per-minute (spm). A sets available from Siemens. touch of the pressure-sensitive keys varies the The REM-1E Digital Display Pump Controller Offers: •...
  • Page 12 Siemens Water Technologies 595 Industrial Drive Literature No. ST-REM1E-DS-0606 815.929.4101 tel. Bradley, IL 60915, USA Bradley, IL 60915 www.usfilter.com Subject to change without notice. stranco.water@siemens.com ©2006 Siemens Water Technologies Corp.
  • Page 13 - Length of hose or tubing (same I.D. as DIAPHRAGM PUMP INFORMATION pump ports) WARNING: ALWAYS wear protective 1. Maintain all usual connections to the clothing, face shield, safety glasses and gloves PolyBlend unit except disconnect the polymer when working near or performing and suction line at pump input.
  • Page 14 PRESSURE CONTROL (B and C series only) A capped potentiometer is located on the face plate of the diaphragm pump. This potentiometer is for pressure control or power to the pump solenoid. Since the PolyBlend unit is equipped with a 20 PSI backpressure/check valve, the potentiometer should be set for full power or full clockwise.
  • Page 15 Seal Ring, Ball and Injection Check Valve Seal Ring, Ball and Injection Check Valve Spring Replacement Spring Replacement 1. Carefully depressurize, drain and disconnect the discharge and suction lines. Place the suction tubing into a container of mineral oil. Turn the pump on to flush the head assembly. After flushing, lift the suction tubing out of the mineral oil and continue to pump air into the pump head until the pump head is purged.
  • Page 16 Type I – Push on Knob Type III Collet Knob Rezeroing and Stroke Knob Disassembly and Rezeroing and Stroke Knob Disassembly and Assembly Assembly 1. Remove stroke knob from the pump by 1. Remove yellow cap. grasping the knob firmly and pulling it toward you.
  • Page 17 Integral Horsepower AC Induction Motors ODP, WPI, WPII Enclosure TEFC Enclosure Explosion Proof Installation & Operating Manual 8/05 MN400...
  • Page 18 Table of Contents Section 1 General Information ................Overview .

  • Page 19: General Information

    Section 1 General Information Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements. A Warning statement indicates a possible unsafe condition that can cause harm to personnel.

  • Page 20: Safety Notice

    Safety Notice This equipment contains high voltage! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt installation, operation and maintenance of electrical equipment. Be sure that you are completely familiar with NEMA publication MG-2, safety standards for construction and guide for selection, installation and use of electric motors and generators, the National Electrical Code and local codes and practices.
  • Page 21 Section 1 General Information Safety Notice Continued WARNING: Motors that are to be used in flammable and/or explosive atmospheres must display the UL label on the nameplate along with CSA listed logo. Specific service conditions for these motors are defined in NFPA 70 (NEC) Article 500.

  • Page 22: Receiving

    Section 1 General Information Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for shipment. When you receive your motor, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor.

  • Page 23: Installation & Operation

    Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future accidents. Some protective devices include, coupling, belt guard, chain guard, shaft covers etc.

  • Page 24: Doweling & Bolting

    Section 1 General Information Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet into the foundation. This will maintain the correct motor position should motor removal be required. (Baldor motors are designed for doweling.) Drill dowel holes in diagonally opposite motor feet in the locations provided.
  • Page 25 Section 1 General Information Figure 2-1 Typical Motor Performance VS Voltage Variations Maximum Full -Load Torque Current Full -Load Power Current Factor Efficiency Efficiency −5 −10 −15 Power Maximum Factor Torque −20 −15 −10 −5 Voltage Variations (%) MN400 Installation & Operation 2-3...

  • Page 26: First Time Start Up

    Section 1 General Information First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is disconnected from the load and will not cause mechanical rotation of the motor shaft. Make sure that the mechanical installation is secure. All bolts and nuts are tightened etc.

  • Page 27: Maintenance & Troubleshooting

    Section 3 Maintenance & Troubleshooting WARNING: UL rated motors must only be serviced by authorized Baldor Service Centers if these motors are to be returned to a flammable and/or explosive atmosphere. General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 months, whichever occurs first.
  • Page 28 Table 3-2 Service Conditions Severity of Service Hours per day Ambient Temperature Atmospheric of Operation Maximum Contamination Standard 40° C Clean, Little Corrosion Severe 16 Plus 50° C Moderate dirt, Corrosion Extreme 16 Plus >50° C* or Severe dirt, Abrasive dust, Corrosion, Class H Insulation Heavy Shock or Vibration Low Temperature...

  • Page 29: Lubrication Procedure

    Lubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already in the motor. Consult your Baldor distributor or an authorized service center if a grease other than the recommended type is to be used. Caution: To avoid damage to motor bearings, grease must be kept free of dirt.

  • Page 30: Accessories

    Section 1 General Information Accessories The following is a partial list of accessories available from Baldor. Contact your Baldor distributor for availability and pricing information. Note: Space heaters and RTD’s are standard on some motors. Bearing RTD RTD (Resistance Temperature Detector) devices are used to measure or monitor the temperature of the motor bearing during operation.

  • Page 31: Troubleshooting Chart

    Section 1 General Information Table 3-5 Troubleshooting Chart Symptom Symptom Possible Causes Possible Causes Possible Solutions Possible Solutions Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses, as, single phasing at the starter. controls, etc.
  • Page 32 Suggested bearing and winding RTD setting guidelines Most large frame AC Baldor motors with a 1.15 service factor are designed to operate below a Class B (80°C) temperature rise at rated load and are built with a Class H winding insulation system. Based on this low temperature rise, RTD (Resistance Temperature Detectors) settings for Class B rise should be used as a starting point.
  • Page 33 Baldor District Offices UNITED STATES FAX: 586−978−9969 TEXAS CHINA MICHIGAN Continued HOUSTON SHANGHAI JIAHUA BUSINESS CENTER ARIZONA GAND RAPIDS 4647 PINE TIMBERS ROOM NO. A−8421 PHOENIX 668 3 MILE ROAD NW SUITE # 135 808 HONG QIAO ROAD 4211 S 43RD PLACE GRAND RAPIDS, MI 49504 HOUSTON, TX 77041 SHANGHAI 200030...
  • Page 34 BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 72902−2400 (479) 646−4711 Fax (479) 648−5792 www.baldor.com TEL: +41 52 647 4700 TEL: +49 89 90 50 80 TEL: +44 1454 850000 TEL: +33 145 10 7902 FAX:+41 52 659 2394 FAX:+49 89 90 50 8491 FAX:+44 1454 850001 FAX:+33 145 09 0864...
  • Page 35 Catalog Number: 16F24C2164AAF4C05 Voltage: 120...
  • Page 41 OVERALL ITEM P/N DESCRIPTION 10342 TUBING, 3/8" OD X 1/4" ID, POLYETHYLENE 1.00 10746 BRACKET, PUMP 2.00 1364002 BASE SUB-ASSY. PB600-0 1.00 1672006 BOX JUNCTION 1.00 1890002 BUMPER, RUBBER 4.00 1984005 CABLE ASSY. 1.00 ******* CHAMBER ASSY, MIXING (SEE SECTION) 1.00 26033 VALVE...
  • Page 43 TUBE, ACRYLIC 9572323 VALVE, INJ. CHECK 9740300 WASHER, FLAT, 1/4" 9740330 WASHER, SS, INT TOOTH, 1/4" RM6600021 1/4" S-80 PVC PIPE SOURCE OF SUPPLY FOR PARTS Siemens Water Technologies 595 Industrial Drive Bradley, IL 60915 PHONE: 800-882-6466 FAX: 815-932-0674 MC-1101...
  • Page 44 MIXING CHAMBER 2341101 MC-1101...
  • Page 45 Items with alphabetical callouts are components of Item #3. They are shown here in case you wish to order replacement parts. SOURCE OF SUPPLY FOR PARTS Siemens Water Technologies 595 Industrial Drive Bradley, IL 60915 PHONE: 800-882-6466 FAX: 815-932-0674 FM-3105...
  • Page 46 Blank Page...
  • Page 47 Instruction Instruction Supplement Supplement Instruction Supplement Instruction Instruction Supplement Supplement Series B7 Electronic Metering Pump Metering Pump Component Diagram Replaces same of Rev. F 4/96 1636.G 12/97...

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