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warning! dO nOT grind, or sand any materials
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dO nOT switch the grinder on whilst the wheel is in contact with the work piece.
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dO nOT get the grinder wet or use in damp or wet locations or areas where there is condensation.
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dO nOT use grinder where there are flammable liquids, solids or gases such as paint solvents, including waste wiping or cleaning
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rags etc.
dO nOT touch the workpiece close to the ground surface as it will be very hot. Allow to cool. the workpiece may also be very sharp.
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dO nOT operate the grinder when you are tired, under the influence of alcohol, drugs or intoxicating medication.
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dO nOT leave the grinder operating whilst unattended.
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When not in use switch the grinder off, and disconnect from the mains power supply, and clean the machine and working area.
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2. inTrOducTiOn
fitted with induction motor drive. Suitable for general workshop grinding/sharpening. Two aluminous oxide grinding stone, coarse and fine
wheel. Fitted with stone guards, adjustable eye shields and spark arrestors.Supplied with BS standard plug.
3. SpecificaTiOn
model no ............................................................BG150XL/96
supplied with ............................................................. 2xstone
motor Power ..................................................................370W
supply ............................................................................230V
Axle diameter .............................................................. 13mm
no load Aspeed ...................................................... 2850rpm
Weight ............................................................................ 12kg
4. aSSemBLy
unpack the product and check contents should there be any damaged or missing parts
contact your supplier immediately.
warning! Before assembly check to ensure grinder is unplugged from mains.
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4.1.
eyeshield.
4.1.1.
remove retaining screws (fig 1. A) from the eyeshield bracket.
4.1.2.
Position the eyeshield bracket on the underside of the stone cover and align holes (fig 2)
4.1.3.
fix eyeshield to cover with screws (fig 2.1). if the shield is loose and drops down, tighten
shield screws (fig 3.2)
4.1.4.
Loosen screw (fig 3.1.) and adjust the arrestor so it is 2mm from the stone face (fig 4).
4.1.5.
Securely tighten arrestor screw (fig 3.1).
4.2.
Tool rest.
note: some models may already have the tool rest assembled, but stone clearance must still
be checked.
4.2.1.
take tool rest (fig 5) and align it with bolt slot on the inside of the grinding stone cover (X).
4.2.2.
Pass bolt (A) through both slots and place washers (B) onto bolt.
4.2.3.
Position the rest at a maximum of 2mm from the stone surface and secure the assembly by
tightening knob (c).
4.2.4.
turn the grinding stones by hand to ensure clearance of above items.
4.3.
installation.
4.3.1.
securely bolt the grinder to a fireproof workbench using the base holes as a template. check that
all assembly nuts and bolts are secure then read section 5 (grinding stones) before use.
5. grinding STOneS
5.1.
mandaTOry SafeTy inSTrucTiOnS. (the following instructions must be observed together
with chapter 1 safety).
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danger! use of a damaged stone is dangerous and may cause damage or personal injury.
warning! ensure grinder is unplugged from the mains power supply before attempting to
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change grinding stones (or wheel).
5.1.1.
Only persons qualified under the "Abrasive Wheels Regulations" and holding a current grinding wheel
certificate are authorised to change and dress grinding stones (wheels).
5.1.2.
Grinding stones (wheels) used with machine must be of an adequate speed rating and suitable for the
material to be ground.
5.1.3.
ensure the cutting stone's maximum speed specification is higher than that indicated on the machine
data plate.
5.1.4.
check grinding stones are secure, and the stone is not worn or damaged, that there are no fissures or
cracks. if damaged replace immediately.
5.1.5.
ensure replacement stone is not damaged in any way such as cracks, deformations or splinters etc.
5.1.6.
Also check the mounting flanges to ensure they are not deformed, burred or chipped. damaged items
must not be used as they may cause irregular pressure on the stone which may cause stone to break.
dO nOT over tighten a stone. never tamper with a stone in order to adapt it to a different size holder.
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5.1.7.
install a new stone as in 5.2. once mounted on the grinder test the stone before use by facing the
grinder in a safe direction (point away from yourself, others and vulnerable items) and run for a short
time. dress the stone if necessary.
5.2.
Stone changing procedure.
warning! unplug grinder from the mains power supply before changing stone.
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© Jack sealey limited
containing asbestos.
Original Language Version
fig.1
fig.2
fig.3
fig.4
fig.5
BG150XL/96.V2 | Issue 1 20/10/16
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