Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPorTAnT, BEFORE USING THE GRINDER PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE, FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO
SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
1. SAFETY INSTRUCTIONS
1.1.
ELECTRICAL SAFETY.
WARNING! It is the responsibility of the user to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3.
Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5.
Regularly inspect power supply, leads and plugs for wear and damage and all electrical connections
especially power connections, to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that plugs are fitted with the correct capacity fuse. A 13 Amp plug may require
a fuse smaller than 13 Amps for certain products (subject to 1.1.10. below) see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the grEEn/YElloW earth wire to the earth terminal 'E'.
b) Connect the broWn live wire to live terminal 'l'.
c) Connect the bluE neutral wire to the neutral terminal 'n'.
After wiring, check there are no bare wires, that all wires have been correctly
connected, that the outer cable insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked
with this symbol
. To re-wire, connect the brown & blue wires as indicated above. Do noT connect the brown or blue to the earth
terminal.
1.1.10. Some products require more than a 13 Amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician
to ensure a 30 Amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your
electrician.
1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm² section cable as a minimum, but to be absolutely sure that the capacity of the cable reel is suitable
for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2 GENERAL SAFETY
WARNING! Disconnect the grinder from the mains power, and ensure the grinding wheels are at a standstill before attempting to
change accessories, service or perform any maintenance.
Maintain the grinder in good condition and check moving parts alignment regularly.
Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
DANGER! DO NOT use a damaged wheel as it is dangerous and may cause damage and/or serious personal injury.
WARNING! Only persons qualified under the "Abrasive Wheels Regulations" and holding a current grinding wheel certificate are
to change or dress grinding wheels. Unplug grinder from mains power and refer to Section 4 "Grinding Wheels" for details.
WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
A guard or any other part that is damaged should be repaired or replaced before tool is next used. The eye shields are a mandatory
fitting when grinder is used in premises covered by the Health & Safety at Work Act.
Locate grinder in a suitable working area, keep area clean, tidy and free from unrelated materials. Ensure adequate lighting.
Before each use check grinding wheels for condition. If worn or damaged replace immediately.
WARNING! Always wear approved eye or face protection when operating the grinder.
Use breathing protection in accordance with COSHH regulations if fumes or dust pose a hazard. Wear ear defenders and gloves if necessary.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
Keep children and unauthorised persons away from the working area.
DO NOT use the grinder for a task it is not designed to perform.
DO NOT operate the grinder if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT grind any materials containing asbestos.
DO NOT switch on the grinder whilst the wheel is in contact with the workpiece.
© Jack Sealey Limited 2013
INSTRUCTIONS fOR:
BENCH GRINDER 150mm 450W/230V HEAVY-DUTY
BG150XD/99.V2
:
MODEL No
Original Language Version
Recommended Fuse
Rating:3A
BG150XD/99.V2
Issue:2(L) - 03/03/14