Columbus IDV 20 Operating Manual

Columbus IDV 20 Operating Manual

Industrial vacuum cleaner

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IDV 20
Read these
instructions carefully
before operating the
machine!
09.2018
Operating manual
Industrial vacuum cleaner
This machine is
intended for
industrial and
professional use
only!

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Summary of Contents for Columbus IDV 20

  • Page 1 IDV 20 Operating manual Industrial vacuum cleaner This machine is Read these intended for instructions carefully industrial and before operating the professional use machine! only! 09.2018...
  • Page 2 This manual should be considered an integral part of the vacuum cleaner and must be kept together with the unit until this is scrapped. In case of loss of or damage to the manual, ask columbus or a new copy.
  • Page 3: Table Of Contents

    Industrial vacuum cleaner IDV 20 Contents 1 Information ............................4 1.1 Identification of main parts ......................4 1.2 Accessories provided ........................5 1.3 Identification details of manufacturer ..................... 6 1.4 Type plate ............................6 1.5 Intended uses ..........................7 1.6 Allowed environmental conditions ....................7 1.7 Noise level .............................
  • Page 4: Information

    Industrial vacuum cleaner IDV 20 1 Information 1.1 Identification of main parts ON/OFF switches Motor head Push handle Filtering chamber Suction point with cap Removable vacuumed material container Fixed wheels Castors Release fastener...
  • Page 5: Accessories Provided

    Industrial vacuum cleaner IDV 20 1.2 Accessories provided 21478400 - D. 340x350H "M" CAT.FILTER CARTRIDGE FILTER...
  • Page 6: Identification Details Of Manufacturer

    Industrial vacuum cleaner IDV 20 1.3 Identification details of manufacturer G. Staehle GmbH u. Co. KG columbus Reinigungsmaschinen Mercedesstr.15 D - 70372 STUTTGART Telefon +49(0)711 / 9544-950 Telefax +49(0)711 / 9544-941 info@columbus-clean.com www.columbus-clean.com 1.4 Type plate In compliance with the Machine Directive 2006/42/CE on vacuum cleaners, the machine is fitted with CE plates.
  • Page 7: Intended Uses

    Industrial vacuum cleaner IDV 20 1.5 Intended uses These specific vacuum cleaner models have been designed, built and protected for vacuuming dusts and solid materials only, using special filters. Warning! Always use specific filters for the type of dust or materials to be vacuumed.
  • Page 8: Technical Details

    Industrial vacuum cleaner IDV 20 1.10 Technical details Power Volt 230-50/60 Voltage mm / H 2.300 Max. vacuums rate m³ / h Max. air flow rate dB (A) Noise level Polyester Filter type cm² 30.000 Filter surface Capacity Ø Suction inlet...
  • Page 9: Safety

    They should also have the tools necessary to perform these duties properly. columbus shall under no circumstances be deemed liable for accidents or damage caused by use of the vacuum cleaner by personnel not properly trained or who use it in an improper manner, as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this manual.
  • Page 10: Safety Warnings

    Industrial vacuum cleaner IDV 20 2.2 Safety warnings Attention! The following indications are, by themselves, not enough to fully protect against all the hazards that could arise during vacuum cleaner operation. These will have to be integrated with common sense and the experience of the operator, both of which are crucial factors for preventing accidents.
  • Page 11 The machine is supplied with: instruction manual, Exploded Spare Parts drawing, Declaration of Conformity. In the event of Customers fitting a tool to the machine not supplied by columbus, make sure the safety conditions required by Machine Directive 2006/42/CE are complied with and in any event, columbus is unable to accept liability for any problems arising from use of such tool.
  • Page 12 Industrial vacuum cleaner IDV 20 Climbing on the cleaner is forbidden. Never touch electric wires, switches, buttons, etc. with wet hands. Before connecting to the power mains, make sure the power voltage and frequency are those shown on the machine plate.
  • Page 13: Safety Plates And Symbols

    Clean these with a cloth, soap and water. Do not use solvents, diesel fuel or petrol. Replace the damaged plates with new ones supplied by columbus. If a plate is affixed to a replaced part, make sure a new plate is affixed to the new part.
  • Page 14: Outstanding Risks

    Industrial vacuum cleaner IDV 20 2.4 Outstanding risks Careful analysis of risks performed by the manufacturer and stored in the technical file has made it possible to eliminate most of the risks associated with vacuum cleaner operation. The manufacturer advises carefully following the instructions, procedures and advice contained in this manual as well as applicable safety regulations, including the use of the envisaged protection devices, both those integrated in the cleaner and individual.
  • Page 15: Installation

    Industrial vacuum cleaner IDV 20 3 Installation 3.1 Handling Weight (package included) (cm) (cm) (cm) IDV 20 The machine is supplied in a strong cardboard box secured with straps. Transport the package using a fork-lift truck of adequate lifting capacity and make sure it is stable and that weight is properly distributed on the forks.
  • Page 16: Installation

    Industrial vacuum cleaner IDV 20 3.2 Installation Warning! Before installing the vacuum cleaner, carefully make a sight check to pinpoint any damage suffered during transport. In the event of any component parts being damaged, do not proceed with installation. Notify the manufacturer and reach an agreement on how to proceed.
  • Page 17 Industrial vacuum cleaner IDV 20 Make sure the power supply corresponds to the voltage and frequency indicated on the vacuum cleaner plate. Warning! Do not fit the plug in the power socket with wet hands. In the event of an extension being used, make sure this is in perfect condition, in compliance with CE...
  • Page 18: Operation

    Industrial vacuum cleaner IDV 20 4 Operation 4.1 Description of controls 1) STOP/START position 2) CLOGGED FILTER – Orange indicator light 3) Green POWER ON indicator light...
  • Page 19: Work Cycle

    Industrial vacuum cleaner IDV 20 4.2 Work cycle Warning! Before fitting the plug, make sure the power voltage corresponds to that on the CE marking plate.  Make sure the power plug is correctly fitted in the power socket.  Make sure the flexible hose is properly fitted and locked in the vacuum pipe union.
  • Page 20 Industrial vacuum cleaner IDV 20  To move the vacuum cleaner, use the large handle. Warning! The vacuum can be moved only on flat ground! If the vacuum is moved on inclined grounds, you can risk to lose the control, because of the weight and to damage persons or things.
  • Page 21: Releasing And Removing The Removable Container

    Industrial vacuum cleaner IDV 20 4.3 Releasing and removing the removable container Stop the vacuum motors by pressing the relevant STOP buttons. Warning! Disconnect the plug from the power socket.  Lift the lever located in the bottom part of the cleaner to release and remove the container.
  • Page 22: Filter Cleaning System Dustop

    Industrial vacuum cleaner IDV 20 4.4 Filter cleaning system DUSTOP When the orange indicator light is on, or the suction efficiency has lowered, or after having vacuumed a considerable quantity of material, a filter cleaning cycle is necessary. The filter cleaning system is best operated every time before use and after prolonged operation.
  • Page 23 Industrial vacuum cleaner IDV 20  Open the flap as indicated in the picture below allowing the air to flow into the filtering chamber thus providing a counter air flow that passes through the filter. Repeat this operation for at least 5 times.
  • Page 24: Maintenance

    Industrial vacuum cleaner IDV 20 5 Maintenance 5.1 Informative notes This section describes the control and special maintenance operations crucial for keeping the vacuum cleaner in perfect working condition. Any other jobs which might be necessary to eliminate operating faults must be expressly authorised by the manufacturer.
  • Page 25: Maintenance Operations

     If the flexible hose is perforated, the power of the cleaner will be reduced and dust and liquids will leak into the environment. Warning! All maintenance and repair jobs must be performed directly by columbus or its authorised dealers.
  • Page 26: Replacing The Filters

    Industrial vacuum cleaner IDV 20 5.4 Replacing the filters To replace the filters, proceed as follows:  Turn off the vacuum cleaner by pressing the motor STOP buttons.  Disconnect the vacuum cleaner plug from the power socket. Important! Wear individual protection devices.
  • Page 27 Industrial vacuum cleaner IDV 20  Remove the filter. Important! All the material trapped by the filter and the filter itself must be disposed of through authorised channels in the country where the vacuum cleaner is used.
  • Page 28: Troubleshooting

    Check the seals and, if Seals worn necessary, replace it. Check for any air leaks out of closing fasteners, tightening Airleak screws, container or filter chamber. Contact columbus after-sales. Motor very noisy Warning! For any other problems, contact the columbus after-sales service.
  • Page 29: Recommended Spare Parts

    Industrial vacuum cleaner IDV 20 6 Recommended spare parts Code Description D340X350H “M” CARTRIDGE FILTER 21478400 MTL 202 DS BASE PLATE GASKET 21480700 10x3 ADHESIVE MOUSSE GASKET (1,2 mt) 21480400...
  • Page 30: Declaration Of Conformity

    Industrial vacuum cleaner IDV 20 7 Declaration of conformity in accordance with the EC Directive on Machines 2006/42/EC Manufacturer G. Staehle GmbH u. Co. KG columbus Reinigungsmaschinen Mercedesstraße 15 D-70372 Stuttgart hereby declares that the following product conforms to the regulations of the above mentioned directive –...
  • Page 31 Industrial vacuum cleaner IDV 20...
  • Page 32 G. Staehle GmbH u. Co. KG columbus Reinigungsmaschinen Mercedesstr.15 D - 70372 STUTTGART Telefon +49(0)711 / 9544-950 Telefax +49(0)711 / 9544-941 info@columbus-clean.com www.columbus-clean.com...

Table of Contents