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Summary of Contents for Clarke BOXER 55
- Page 1 BOXER 55 BOXER 55 AIR COMPRESSOR AIR COMPRESSOR OPERATION & MAINTENANCE INSTRUCTIONS © 1010...
- Page 2 Thank you for purchasing this Clarke Boxer 55 Air Compressor which is fitted with a 50 litre air reservoir. Please read this leaflet thoroughly and carefully follow all instructions. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to the compressor giving you long and satisfactory service.
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Page 3: Table Of Contents
CONTENTS PAGE Safety Precautions ................4 Warning Symbols ................9 Electrical Connections ..............10 Parts Identification ................11 Assembly ................... 12 Preparation for use ................14 Operating instructions ..............15 Routine Maintenance ..............19 Troubleshooting ................22 Specifications .................. 23 Parts Diagram .................. -
Page 4: Safety Precautions
SAFETY PRECAUTIONS WARNING As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator, or damage to property may result. - Page 5 SAFETY PRECAUTIONS TRAINING: Prior to use all operators should become familiar with the instructions in this booklet. In particular, become familiar with the ON/OFF control for emergency stopping. ALWAYS USE EYE PROTECTION: When operating the air compressor, always use eye protection, and make sure that other people in the work area are also using eye protection.
- Page 6 SAFETY PRECAUTIONS STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor should be stored in a secure, dry place out of the reach of children. Always lock up the storage area. PROTECT YOUR HEARING: Ear protection should be worn when operating this compressor.
- Page 7 SAFETY PRECAUTIONS ADEQUATE VENTILATION: The compressor should only be used in areas with adequate ventilation and should not be exposed to heat, or used near inflammable substances. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air tank.
- Page 8 SAFETY PRECAUTIONS NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all guards or safety features in place and in proper working order. NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air compressor produces sparks during operation. CHECK FOR DAMAGED PARTS AND AIR LEAKS: If any part of the compressor is damaged, it should be carefully checked to determine that it will operate correctly and perform its intended function.
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Page 9: Warning Symbols
WARNING SYMBOLS READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE POSITIONING, OPERATING OR ADJUSTING THE COMPRESSOR. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. -
Page 10: Electrical Connections
We recommend that this machine is connected to the mains supply via a Residual Current Device (RCD) If in any doubt, DO NOT attempt any connections or repairs yourself. Consult a qualified electrician, your local Clarke dealer or Clarke International on: 020 8988 7400 or e-mail... -
Page 11: Parts Identification
PARTS IDENTIFICATION Motor housing Compressed air reservoir On/Off switch (red button) 10 Transportation wheel Main reservoir pressure gauge 11 Data plate Output pressure regulator 12 Pressure regulator and cut-out Output pressure gauge 13 Oil dipstick Trolley handle 14 Outlet tap Support foot Drain valve... -
Page 12: Assembly
ASSEMBLY WARNING! Before assembling and using the air compressor, make sure that you have read and understood all of the safety instructions. Installation Take care when lifting the compressor from the packaging. CAUTION! Do not lift the compressor from the gauge of fittings assembly. Get assistance if necessary. - Page 13 Check the Oil Check the sight glass, and ensure the oil level is between the min and max mark. See figure • If needed top up the reservoir with Clarke SAE 40 Compressor oil, available from your Clarke dealer. Figure 5...
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Page 14: Preparation For Use
PREPARING FOR USE Before connecting your compressor to the mains supply, check the following:- • The mains voltage is 230V. • The ON/OFF switch is in the OFF (lower) position. • The pressure regulator should be set at its lowest setting, i.e. turned fully anticlockwise. -
Page 15: Operating Instructions
OPERATING INSTRUCTIONS Switching the air compressor ON The compressor will make a continuous loud noise when the tank is charging - this is normal. Lift the red On/Off switch located on top of the pressure regulator to switch the compressor ON. •... - Page 16 OPERATING INSTRUCTIONS The illustration below shows the pressure regulator locked at 6 bar . • Never set the pressure higher than the rated pressure of the attachments being used, as there is a risk of bursting and resultant injury. To increase the output pressure from this value you will need to release the locking ring by pulling it outwards.
- Page 17 OPERATING INSTRUCTIONS Switching the air compressor OFF To switch the air compressor off, 1. Close the outlet tap and press down on the on/off button (red button) located on top of the air compressor. 2. Switch off the mains supply and remove the plug. •...
- Page 18 OPERATING INSTRUCTIONS Draining the reservoir CAUTION! It is important to drain the reservoir before storage. Press the red On/Off button down to switch the air compressor off and remove the plug from the mains supply. • Place a suitable container beneath the compressor to catch any condensate.
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Page 19: Routine Maintenance
Daily Check Oil Ensure the oil level is between the min and max marks on the dipstick. See page 12 and top-up if necessary - (use Clarke SAE 40compressor oil, available from your local dealer). Drain the tank After use, always open the drain valve to ensure that any liquid that may have condensed, is drained off. - Page 20 Make sure that all bolts are securely tightened. Clean all the external parts of the compressor. After the first 100 hours use, replace the oil completely using Clarke SAE40 compressor oil. Thereafter, replace the oil completely after every 500 hours of operation or every 6 months.
- Page 21 ROUTINE MAINTENANCE Replacing the drive belt Rotate the clips on the front of the safety cage. Remove the front of the cage and take out the worn or broken drive belt. Figure 17 2. Place the replacement drive belt over the small wheel. See figure Figure 18 Position part of the drive belt over the large belt wheel as shown in...
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Page 22: Troubleshooting
TROUBLE SHOOTING With considerate use, your Clarke Boxer 55 Air Compressor should provide you with long and trouble free service. Routine checks should be made on both the electrical supply as well as on all the compressed air lines and connections. If any fault appears, the reason for which is not immediately obvious, we recommend that you contact your local Clarke dealer. -
Page 23: Specifications
SPECIFICATIONS Electrical Supply ........230 V, 1 Phase 50Hz Max. Operating Pressure ....... 10 bar / 145 psi Motor Rating ........... 3 HP Air Displacement ........12.2 cuft/min Air Receiver ..........50 litre Net Weight ..........54.5kg Dimensions ( L x W x H ) ......825 x 395 x 715 mm Duty Cycle .......... -
Page 24: Parts Diagram
PARTS DIAGRAM... -
Page 25: Parts List
OIL TAP SPACER FN113172009 SPARE PARTS AND SERVICE For spare parts and service, please contact your nearest dealer, or Clarke International, on one of the following numbers. PARTS & SERVICE TEL.: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com... -
Page 26: Declaration Of Conformity
DECLARATION OF CONFORMITY... - Page 27 NOTES...
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