Siemens SIWAREX WL290 DB-S CA Operating Instructions Manual

Silo mounting unit
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SIWAREX WL290
Silo mounting unit
DB-S CA 2.3 ... 113 t
Operating Instructions
7MH5722-4UA10
7MH5722-5LA10
7MH5722-5NA10
7MH5722-5RA10
7MH5722-6AA10
10/2019
A5E46619167-AA
Introduction
Safety instructions
Description
Application planning
Installation
Service and maintenance
Technical data
Dimension drawing
Product documentation and
support
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Summary of Contents for Siemens SIWAREX WL290 DB-S CA

  • Page 1 Introduction Safety instructions Description SIWAREX WL290 Application planning Silo mounting unit DB-S CA 2.3 ... 113 t Installation Service and maintenance Operating Instructions Technical data Dimension drawing Product documentation and support 7MH5722-4UA10 7MH5722-5LA10 7MH5722-5NA10 7MH5722-5RA10 7MH5722-6AA10 10/2019 A5E46619167-AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 3: Table Of Contents

    Table of contents Introduction..............................5 Purpose of this documentation....................5 History ............................5 Scope of delivery........................5 Checking the consignment.......................6 Security information .........................6 Transportation and storage ......................7 Notes on warranty ........................7 Safety instructions ............................9 Prerequisites for safe use ......................9 2.1.1 Laws and directives........................9 2.1.2 Conformity with European directives..................9 Improper device modifications ....................9 Requirements for special applications ...................10...
  • Page 4 Table of contents Technical data ............................23 Dimension drawing .............................25 Product documentation and support......................29 Product documentation ......................29 Technical support........................29 Index................................31 DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 5: Introduction

    Introduction Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.
  • Page 6: Checking The Consignment

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 7: Transportation And Storage

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
  • Page 8 Introduction 1.7 Notes on warranty DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 9: Safety Instructions

    Safety instructions Prerequisites for safe use 2.1.1 Laws and directives Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: ● National Electrical Code (NEC - NFPA 70) (USA) ● Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: ●...
  • Page 10: Requirements For Special Applications

    If you need additional information not covered by these instructions, contact your local Siemens office or company representative. Note Operation under special ambient conditions...
  • Page 11: Description

    3.1.1 Silo mounting unit The self-centering mounting unit for SIWAREX WL290 DB-S CA load cells is particularly suitable for implementation in container, platform, vehicle and roller table scales. The design was specially developed for installation in silos. The mounting unit handles the introduction of force into the load cell.
  • Page 12: Structure

    Description 3.2 Structure Structure The silo mounting unit consists of the following main components: ⑤ ● Base plate ⑨ ● Top plate ④ ● Two dummy blocks as installation aids Together with the load cell, the silo mounting unit represents a self-centering bearing unit. ①...
  • Page 13: Application Planning

    Application planning Load cell dummies Principle of operation Load cells are sensitive sensors. To protect the load cells from becoming damaged during installation and transport, install the load cells only at the last minute. Replace the load cells during installation and transport with placeholders, so-called dummies or phantoms. Dummies might be designed as follows: ●...
  • Page 14: Load Pick-Up

    Application planning 4.3 Load pick-up Figure 4-1 Proposed solution for lifting protection Load pick-up Mounting surfaces The following requirements apply to the installation areas: ● The positional and angular deviations of the mounting areas to each other correspond to the general tolerances for welded constructions in EN ISO 13920.
  • Page 15: Overload Protection

    Application planning 4.4 Overload protection Overload protection NOTICE Irreparable faults and damage to the load cells If load cells are used beyond the maximum working load or the maximum transverse load, this can cause irreparable faults and even fracturing of the load cell or the compact mounting unit. ●...
  • Page 16 Application planning 4.4 Overload protection DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 17: Installation

    The load cell can be damaged when being handled improperly. Load cells are precision components. ● Observe the operating instructions for the load cell. SIWAREX WL200 Operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109749190) ● Do not drop the load cell. ● Protect the load cells from shocks.
  • Page 18 Installation 5.1 Safety information/instructions NOTICE Incorrect assembly of the load cell Damaging of load cells, installation parts or load bearing implement With load cells of smaller rated loads, there is a risk of stretching the load cell bodies when attaching force transfer devices, e.g. when tightening locknuts. Torsional and bending moments, eccentric loads and transverse loads are disturbance variables.
  • Page 19: Dismantling

    Installation 5.2 Dismantling NOTICE Improper installation of the load cell in the compact mounting unit An improper installation of the load cell in the compact mounting unit can destroy the load cell and the compact mounting unit. ● Check that the load cell and compact mounting unit are installed correctly, for example, by checking the mounting dimensions and oscillation distances.
  • Page 20 Installation 5.2 Dismantling DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 21: Service And Maintenance

    Service and maintenance Servicing and maintenance Important notes on cleaning NOTICE Damage to load cells, measurement errors Dirt must not be allowed to accumulate in the vicinity of a load cell. Do not subject cable glands, sealing elements and flat seals directly to the jet from a high- pressure hose.
  • Page 22: Disposal

    Service and maintenance 6.2 Disposal Disposal Note Special disposal required The device includes components that require special disposal. ● Dispose of the device properly and environmentally through a local waste disposal contractor. DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 23: Technical Data

    Technical data SIWAREX WL290 DB-S CA Rated load t (tn. l.) 2.3 … 4.5 13.6 … 34 91 … 113 (2.26 … (8.96) (13.39 … (44.29) (66.93) (88.58 … 4.43) 33.46) 111.22) Maximum lateral deflection ± 5 mm (0.2 inch) Lifting path of top plate 1.43 mm...
  • Page 24 Technical data DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 25: Dimension Drawing

    Dimension drawing Installation state ● The silo mounting unit is supplied in the installation state. ● The top plate is set higher than in the operating state. The load cell is not loaded and is protected against overload due to the assembly. DB-S CA 2.3 ...
  • Page 26 Dimension drawing ØD ØD 2.3 ... 9.1 t 148 13 280 140 200 80 205 140 100 80 116 ... 34 t 219 19 380 205 290 130 255 205 150 130 31 45 t 257 32 460 255 355 190 305 255 230 190 36 68 t 269 32 460 255 355 190 305 255 230 190 36...
  • Page 27 Dimension drawing ØD ØD 2.3 ... 9.1 t 142 13 280 140 200 80 205 140 100 80 116 ... 34 t 213 19 380 205 290 130 255 205 150 130 31 45 t 253 32 460 255 355 190 305 255 230 190 36 68 t 263 32 460 255 355 190 305 255 230 190 36...
  • Page 28 Dimension drawing DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 29: Product Documentation And Support

    In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). DB-S CA 2.3 ... 113 t...
  • Page 30 Contact address for business unit: Siemens AG Digital Industries Process Automation Östliche Rheinbrückenstr. 50 76187 Karlsruhe, Germany SIWAREX support ● Email (mailto:hotline.siwarex@siemens.com) ● Phone: +49 (721) 595-2811 CET 8:00 to 17:00 DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...
  • Page 31: Index

    Index Catalog Manuals, 29 Technical data sheets, 29 Mounting surfaces, 14 Certificates, 9, 29 Cleaning, 21 Correct usage, (See improper device modifications) Customer Support, (Refer to Technical support) Overload protection, 15 Application, 11 Servicing and maintenance, 21 Design Grounding cable, 12 Dismantling, 19 Scope of delivery, 6 Dismantling load cells, 19...
  • Page 32 Index DB-S CA 2.3 ... 113 t Operating Instructions, 10/2019, A5E46619167-AA...

Table of Contents