Related Manuals for ICE COBOTICS i-SYNERGY i28BTL+
Summary of Contents for ICE COBOTICS i-SYNERGY i28BTL+
- Page 1 www.icecobotics.com www.icerental.com Operator & Parts Manual i28BTL+ i28BTL+-CY i32BTL+ 8210042 REV.04 (05-2022)
- Page 2 OPERATOR MANUAL READ OPERATOR MANUAL CAREFULLY! IMPORTANT: To ensure full warranty protection, please fill out & return your warranty card. Please fill out at time of installation for future reference. Model No. Serial No. Machine Options Sales Rep. Sales Rep. Phone No. Customer ID Number Installation Date HOW TO ORDER PARTS...
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Page 3: Table Of Contents
OPERATOR MANUAL TABLE OF CONTENTS SAFETY PRECAUTIONS......................4 MACHINE COMPONENTS....................5 PANEL COMPONENTS....................6 i-synergy INTRDUCTION....................7 MACHINE SETUP & INSTALLATION..................7 MACHINE OPERATION....................8 WHILE OPERATING MACHINE..................8 TANK DRAINING........................9 BATTERY CHARGING......................10 PREVENTATIVE MAINTENANCE..................10 CYLINDERICAL BRUSH MODEL..................11 CLINDERICAL ASSEMBLY INSTRUCTIONS..............12 FAULT CODE & SOLUTION....................14 BASIC TROUBLESHOOTING....................15 TECHNICAL SPECIFICATION....................16 PARTS LIST......................17-42 WEAR AND TEAR PARTS....................43... -
Page 4: Safety Precautions
OPERATOR MANUAL SAFETY PRECAUTIONS WARNING: Fire or Explosion Hazard. Keep sparks and open flames away! Keep This machine is intended for commercial use. It battery compartment open when charging. is designed exclusively to scrub hard floors in an indoor environment and is not constructed for any other use. -
Page 5: Machine Components
OPERATOR MANUAL MACHINE COMPONENTS 1. Control handle 18. i-synergy , ID card scanning area 2. Control panel (See penal components) 19. Lithium-ion batteries 3. Recovery tank drain hose 20. Recovery tank support stand 4. Emergency stop button 21. Vacuum motor, 24VDC 5. -
Page 6: Panel Components
OPERATOR MANUAL PANEL COMPONENTS 01 Date&Time 02 Battery meter 03 Setting button 04 Solution flow adjusting button 05 Vacuum motor button 06 1-step starting button 07 Work mode select button 08 Scrub head pressure adjusting button 09 Speed adjusting button 10 Timer ICE i28BTL / i28BTL-CY / i32BTL... -
Page 7: I-Synergy Tm Intrduction
OPERATOR MANUAL 4. Plug the batteries connector to the machine i-synergy INTRODUCTION adaptor, connect machine i-synergy port with the batteries. i-synergy collects operational data from cleaning machines and transmit the information MACHINE SET UP to ICE’s server. The ICE server generates daily reports and send them to designated end users PRE-OPERATION CHECKS by email. -
Page 8: Machine Operation
OPERATOR MANUAL FILLING THE SOLUTION TANK NOTE: Solution will not begin to flow until the control handle bail is pulled. The machine is equipped with a hose fill-port 6. Turn on the Vacuum motor switch(Panel (Machine components, item #7) at the rear of components, item #8). -
Page 9: Tank Draining
OPERATOR MANUAL 6. When the solution tank runs empty, press the TANK DRAINING 1-Step switch raise the brush head. Keep the squeegee down and continue to vacuum until all the dirty water is picked up. 1. Turn the machine off. NOTE: Brush motors will not work when 2. -
Page 10: Battery Charging
OPERATOR MANUAL 3. Raise the squeegee assembly off floor and wipe BATTERY CHARGING it down with a damp towel. Be sure to store the squeegee in the up position. 4. Remove the float shut-off assembly and rinse it WARNING: Fire Or Explosion Hazard. out with clean water. -
Page 11: Cylinderical Brush Model
OPERATOR MANUAL CYLINDRICAL BRUSH MODEL TO ADJUST A TAPPERED BRUSH PATTERN 1. Remove the brush door from the brush. INSTALL BRUSH 1. Raise scrub head off the floor and turn off the power.(remove key) 2. Remove brush door from scrub head by loosening the knob. -
Page 12: Clinderical Assembly Instructions
OPERATOR MANUAL ICE i28BTL / i28BTL-CY / i32BTL... - Page 13 OPERATOR MANUAL ICE i28BTL / i28BTL-CY / i32BTL...
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Page 14: Fault Code & Solution
OPERATOR MANUAL FAULT CODE & SOLUTION The machine is equipped with a LED display screen Once fault occuring, please DO NOT continue (Panel components, item # 4), the LED screen will operate the machine unless the fault are eliminated. display the operating hours (Panel components, Turn off the machine, then to solve the fault, the item # 17) and the battery level status (see Panel fault code &... -
Page 15: Basic Troubleshooting
OPERATOR MANUAL BASIC TROUBLESHOOTING PROBLEM CAUSE SOLUTION Pull control handle bail Control handle bail not pulled Charge batteries Batteries need to be charged Replace batteries Bad lithium-ion batteries Machine will not operate Reset Emergency stop botton Emergency stop button activated Contact ICE service center Main PCB fuse blown Contact ICE service center... -
Page 16: Technical Specification
OPERATOR MANUAL TECHNICAL SPECIFICATIONS MODEL i28BTL-CY i28BTL i32BTL DIMENSIONS - L 61.02 in / 1,550 mm 62.21 in / 1,580 mm DIMENSIONS - W 30.51 in / 775 mm 34.06 in / 865 mm DIMENSIONS - H 44.49 in / 1,130 mm 44.49 in / 1,130 mm WEIGHT 352.74 lbs / 160 Kg... -
Page 17: Parts List
PARTS LIST RECOVERY TANK GROUP ICE i28BTL+ / i28BTL+-CY / i32BTL+... - Page 18 PARTS LIST RECOVERY TANK GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8111001 GASKET 8131003 8210102 RECOVERY TANK 8131031 DRAIN HOSE 60305100425~ 1962050 CLAMP 8111300 HINGE ASSEMBLY 1421618 FLAT WASHER M6×18×1.6 1021616 HEX BOLT M6 X 16 8210207 CABLE 1421612 FLAT WASHER M6×12×1.6 8112005 GASKET, VACUUM MOTOR 1121605...
- Page 19 PARTS LIST SOLUTION TANK GROUP ICE i28BTL+ / i28BTL+-CY / i32BTL+...
- Page 20 PARTS LIST SOLUTION TANK GROUP PART SERIAL NUMBER DESCRIPTION NUMBER REQ'D 6210131 NYLON, CLAMP 1421510 FLAT WASHER M5×10×1 1221520 SCREW M5×20 1123507 LOCK NUT M5 60305100101~60305100470 BRACKET, BATTERY CHARGER 8210127 603041100101~60304100256 MNTG 60305100470~ BRACKET, BATTERY CHARGER 8210119 60304100256~ MNTG 8210117 CAP, CHARGER 1421612 FLAT WASHER M6×12×1.6...
- Page 21 PARTS LIST SOLUTION TANK GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D N240570 LITHIUM-ION BATTERY, 240AH,3G 60305100477~ N241600-G LITHIUM-ION BATTERY, 240AH,4G 60304100256~ 8210104 COVER, FRONT 1321110 SELF-TAPPING SCREW ST3.5 ×10 1421409 FLAT WASHER M4×9×0.8 8133610 LED LIGHT KIT 8133601 LED LIGHT MNTG BASE 1221520 SCREW M5X20 8133602...
- Page 22 PARTS LIST CONTROL CONSOLE GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 23 PARTS LIST CONTROL CONSOLE GROUP PART DESCRIPTION SERIAL NUMBER REQ'D NUMBER 1221512 SCREW M5×12 1422513 LOCK WASHER M5 1421510 FLAT WASHER M5×10×1.0 8210535 CONTROL PANEL DECAL, i28BTL+ 8210536 CONTROL PANEL DECAL, i32BTL+ 8174505 CONTROL PANEL 8134015 GASKET 8134905 5" ANDROID LCD SCREEN 1221306 SCREW M3×6 8134005...
- Page 24 PARTS LIST CONTROL CONSOLE GROUP PART SERIAL NUMBER DESCRIPTION NUMBER REQ'D 8014012 BAFFLE ∮12.9×∮25.4×0.8 N Y L O N F L A T W A S H E R 8113111 1121605 HEX NUT M6 8134501 BRACKET 8134508 SLEEVE 1421132 FLAT WASHER 12×32×1.5 8014010 SQUEEGEE LIFTING HANDLE 8113104...
- Page 25 PARTS LIST CONTROL CONSOLE GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8114306 SPRING 1535630 SET SCREW M6 ×30 8114101 SHAFT 8313420 RELAY,24VDC,120A 1221412 SCREW, HEX HEAD, M4X12 1411409 WASHER , PLAIN , M4X9X0.8 1422411 LOCK WASHER M4 1111302 HEX NUT M3 8134023 BRACKET,HORN 60305100241~...
- Page 26 PARTS LIST FRAME & TRANSAXLE GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 27 PARTS LIST FRAME & TRANSAXLE GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8211507 KNOB M8 ×60 8211505 SHOULDER SCREW,M12 1421132 FLAT WASHER 12×32×1.5 8135001 PLASTIC THRUST WASHER M12×∮ 30×1.5 8211506 SHAFT 1123608 LOCK NUT M6 1421618 FLAT WASHER M6×18×1.6 8211503 BRACKET, SQUEEGEE 8114511 BALL JOINT M6...
- Page 28 PARTS LIST SCRUB HEAD GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 29 PARTS LIST SCRUB HEAD GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8210807 8210309 PIN, COTTER 1021825 HEX BOLT M8 × 25 8210830 BRACKET, SCRUB HEAD LIFT, RIGHT 1421816 FLAT WASHER M8×16×1.6 8210806 BRACKET, ACTUATOR MNTG 8210820 BRACKET, SCRUB HEAD LIFT, LEFT 1123810 LOCK NUT M8 8210899...
- Page 30 PARTS LIST SCRUB HEAD LIFT GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 31 PARTS LIST SCRUB HEAD LIFT GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 1123810 LOCK NUT M8 1421824 FLAT WASHER M8×24×2 8210306 BRACKET, GUIDE MNTG 1021825 HEX BOLT M8×25 1422821 LOCK WASHER M8 1021820 HEX BOLT M8×20 8210311 SPRING 8210312 WASHER, PM 8210314 BUSHING 8210310...
- Page 32 PARTS LIST 46.5 INCH SQUEEGEE GROUP (STANDARD) ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 33 PARTS LIST 46.5 INCH SQUEEGEE GROUP (STANDARD) PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8210518 STAR KNOB M8 1021835 HEX BOLT M8×35 1421824 FLAT WASHER M8×24×2.0 8116009 PROTECTIVE WHEEL 8115404 BEARING, JOURNAL 1421816 FLAT WASHER M8×16×1.6 1021616 HEX BOLT M6×16 1421618 FLAT WASHER M6×18×1.6 8210515 BRACKET, ROLLER MNTG...
- Page 34 PARTS LIST 44.5 INCH SQUEEGEE GROUP (OPTION) ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 35 PARTS LIST 44.5 INCH SQUEEGEE GROUP (OPTION) PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 1021835 HEX BOLT M8×35 1421824 FLAT WASHER M8×24×2.0 8116009 PROTECTIVE WHEEL 8115404 BEARING, JOURNAL 1121008 HEX NUT M10 8220501 SQUEEGEE HOUSING 8210518 STAR KNOB M8 1123810 LOCK NUT M8 1221575 SCREW M5×75 8210525...
- Page 36 PARTS LIST 40.5 INCH SQUEEGEE GROUP (OPTION) ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 37 PARTS LIST 40.5 INCH SQUEEGEE GROUP (OPTION) PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 1123810 LOCK NUT M8 1421824 FLAT WASHER M8× ∮ 24×2.0 8116009 PROTECTIVE WHEEL 8115404 BEARING, JOURNAL 1021616 HEX BOLT M6×16 1421612 FLAT WASHER M6× ∮ 12×1.6 1121008 HEX NUT M10 8118300 RIGHT BRACKET...
- Page 38 PARTS LIST SOLUTION GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 39 PARTS LIST SOLUTION GROUP PART DESCRIPTION SERIAL NUMBER NUMBER REQ'D 8119005 BALL VALVE, G1/2 8119007 ELBOW G1/2 8119006 CLAMP 8210901 TUBING ID=12MM L=330MM 8119100 FILTER ASSEBLY 8119101 BASE, FILTER ASSEMBLY S C R E E N , F I LT E R , 7 0 M E S H 8119103 (OPTION) 8119104...
- Page 40 PARTS LIST CYLINDERICAL SCRUB HEAD GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 41 PARTS LIST CYLINDERICAL SCRUB HEAD GROUP PART SERIAL DESCRIPTION NUMBER NUMBER REQ'D 1123608 LOCK NUT, M6 1421612 FLAT WASHER, M6 X 12 X 1.6 8216107 LIP, HOPPER 8236020 STRIP, HOPPER 8216104 HOPPER, 28" 1021616 HEX BOLT, M6 X 16 8216113 TUBING, ID=12 X 550MM 1962016 CLAMP, 16MM...
- Page 42 PARTS LIST CYLINDERICAL SCRUB DRIVE GROUP ICE i28BTL +/ i28BTL+-CY / i32BTL+...
- Page 43 PARTS LIST CYLINDERICAL SCRUB DRIVE GROUP PART SERIAL DESCRIPTION NUMBER NUMBER REQ'D 1521612 HEX SOCKET SCREW, M6 X 12 1421612 FLAT WASHER, M6 X 12 X 1.6 8236018 COVER, BELT 8236027 BELT, DRIVE,6PJ 508MM 1021816 HEX BOLT, M8 X 16 1421824 FLAT WASHER, M8 X 24 X 2 8236029...
- Page 44 PARTS LIST Transaxle Terminal Group FOR SINGAL WIRE PART SERIAL DESCRIPTION NUMBER NUMBER REQ'D 1883073 280 TERMINAL 1883062 SHIELD 1884004 HEAT SHRINKABLE SLEEVR 1883071 MALE TERMINAL SOCKET 1883072 BARRIER FOR POWER CORD PART SERIAL DESCRIPTION NUMBER NUMBER REQ'D 1884108 BRAIDED SLEEVE 1884008 HEAT SHRINKABLE SLEEVR 1883038...
- Page 45 PARTS LIST PART DSCRIPTION PICTURE NUMBER REQ'D 8 1 3 4 7 0 9 P R O X I M I T Y S W I T C H 1 8 8 3 1 0 1 C O N N E C T O R S E A L R I N G 1 8 8 3 1 0 0 1 5 0 T E R M I N A L 1 8 8 3 0 9 8...
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Page 46: Wear And Tear Parts
WEAR AND TEAR PARTS WEAR AND TEAR PARTS PART DESCRIPTION NUMBER REQ'D 8125200 WHEEL, 8 INCH 8225200 AIR FILLED WHEEL, 8 INCH, KIT (OPTION) 8225210 FOAM FILLED WHEEL, 8INCH, KIT (OPTION) 8116009 PROTECTIVE WHEEL 8210513 SQUEEGEE BLADE, FRONT, LINATEX 8210516 SQUEEGEE BLADE, FRONT, PU (OPTION) 8220514 SQUEEGEE BLADE, FRONT, LINATEX (OPTION) -
Page 47: Wiring Diagram
WIRING DIAGRAM WIRING DIAGRAM ICE i28BTL / i28BTL-CY / i32BTL...