Samsung AR09JSFDHWKNCV Service Manual
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Basic Code:
AR09JSFDHWKNCV
AR09JSFDHWKXCV
AR12JSFDHWKNCV AR12JSFDHWKXCV
Model Code:
AR09KSWDHWKNCV AR09KSWDHWKXCV
AR12KSWDHWKNCV AR12KSWDHWKXCV
5. Control Exploded Views And Part List

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Summary of Contents for Samsung AR09JSFDHWKNCV

  • Page 1 Basic Code: AR09JSFDHWKNCV AR09JSFDHWKXCV AR12JSFDHWKNCV AR12JSFDHWKXCV Model Code: AR09KSWDHWKNCV AR09KSWDHWKXCV AR12KSWDHWKNCV AR12KSWDHWKXCV 5. Control Exploded Views And Part List...
  • Page 2: Table Of Contents

    6-1 INDOOR MAIN PCB (DB92-02873E) ············································· ···························································· 6-2 INDOOR SUB PBA(DB92-02874A) ······························································································ · ·················· 6-3 OUTDOOR MAIN PBA(DB92-02866J)··························································· ·············································· 7. Wiring Diagram ······························································································ 7-1 7-1 Indoor Unit··············································································································· · ············································· 7-2 Outdoor Unit ············································································································· · ·········································· 7-3 ASSY WIFI KIT ············································································································ · ··········································· Samsung Electronics...
  • Page 3 12-1 Low Refrigerant Pressure Distribution ····································································································· 12-1 12-2 Pressure & Capacity mark ······························································································································ 12-1 12-3 Q & A for Non-trouble····································································································································· 12-2 12-4 Cleaning /Filter Change ································································································································· 12-5 12-5 Installation ··························································································································································· 12-6 12-6 Installation Diagram of Indoor Unit and Outdoor Unit ···································································· 12-7 Samsung Electronics...
  • Page 4: Precautions

    Do not place a cloth or other materials over it. O Remove the batteries if you don't use the remote control for a long time. (If applicable) O Use the remote control within 7 meters from the indoor unit. (If applicable) Samsung Electronics...
  • Page 5: Disposing Of The Unit

    O Young children or infirm persons should be always supervised when they use the air conditioner. O Max current is measured according to IEC standard for safety. O Current is measured according to ISO standard for energy efficiency. Samsung Electronics...
  • Page 6: The Feature Of Product

    Smart Installation Smart Check - Don’t worry about the trouble-shooting in your home Triple Protector Plus - Use longer without damage in unsuitable conditions Easy Installation - Secure the easy Installation of Indoor unit and pipe connection Easy Filter Samsung Electronics...
  • Page 7 2-2 Product Specifications AR09KSWDHWK/CV AR12KSWDHWK/CV Model ITEM Indoor Unit Outoor Unit Indoor Unit Outoor Unit - l l - l l Cooling 0.90/2.64/3.81 0.90/3.52/4.00 Capacity 0.80/3.69/6.10 0.80/4.00/6.60 Heating (Low/Std/Max) Cooling Running Frequency Heating (Low/Std/Max) Performance Cooling Noise (H/L) Heating Cooling Energy Efficiency Ratio (Std)
  • Page 10: Alignment And Adjustments

    Because the teat mode operate the cool mode by force not related to the set temperature / indoor ● temperature, check whether each subordinate is operated normally or not after completing installation Note and must turn off the power of the air conditioner. Samsung Electronics...
  • Page 12: Outdoor Led Display Error And Check Method

    Outdoor LED Display Error and Check Method...
  • Page 13: Setting Option Setup Method

    1. Tack out the batteries of remote control. 2. Press the temperature button simultaneously and insert the battery again. 3. Make sure the remote control display shown as Step 2 Enter the Options Setup mode and select your options asscording to the following procedure. Samsung Electronics...
  • Page 18 Download connector (10pin) 3-13...
  • Page 19: Disassembly And Reassembly

    4. Disassembly and Reassembly Q Necessary Tools Item Remark +SCREW DRIVER MONKEY SPANNER - SCREW DRIVER Samsung Electronics...
  • Page 20: Indoor Unit

    2) Detach FILTER PRE from the PANEL FRONT. 3) Cover Panel is assembled on bottom of indoor unit as shown in the figure. Remove the Cap Screw as shown on the right side and then remove the screw and separate the Cover Panel. Samsung Electronics...
  • Page 21 5) Separate the hook after pushing both end of Cover Panel as shown in the figure. (Watch out for the damage of the hook) 6) Raise front part upward obliquely as shown in the figure and then remove the hooks. Samsung Electronics...
  • Page 22 Assembly of Cover Panel after service end. - Reassembly is in the reverse order of the removal. - Piping and drain hose must be careful not to damage and Progress must be done with both hands. Hook (Side) Hook (Center) Screw Cap Screw Samsung Electronics...
  • Page 23 4 HOOK Structures. When separate the hook : Use the (-) screw Driver. (-)Screw Driver Insert the hook and then pull the hook as shown on the right side. (Watch out for the damage of the hook) Samsung Electronics...
  • Page 24 Parts Procedure Remark 9) Remove the Panel Frame from the Main Frame as shown on the right side. 10) Remove the WIFI KIT connector. WIFI KIT connector is located of Panel Front. (For model with WIFI KIT) Samsung Electronics...
  • Page 25 9) Take off the CASE-CONTROL from the main frame after loosen the remaining connector. Caution: When you separate the connector, pull pressing the locking button. TRAY DRAIN 1) To detach TRAY-DRAIN from the main frame, pull the bottom of the TRAY-DRAIN towards you. Samsung Electronics...
  • Page 26 2) Unfasten the screw at the left side. (use + Screw Driver) 3) Unfasten the screw at the right side. (use + Screw Driver) 4) To detach Evaporator from the main frame, pull the bottom of the Evaporator towards you. Samsung Electronics...
  • Page 27 FAN MOTOR 1) Unfasten the screw. (use + Screw Driver) & CROSS FAN 2) Detach the FAN Motor case. 3) Unfasten the screw a little. (use + Screw Driver) 4) Pull the CROSS-FAN to the left side. 4-10 Samsung Electronics...
  • Page 28 - Confirm Seal of backside necessarily after replace of Assy SPI Lamp. - Seal should be close adhesion to SPI Lamp. - Measure as shown on the right side since replace. (If the seal is not close adhesion perfectly : Defectiveness can happen) Samsung Electronics 4-11...
  • Page 29 Samsung El ectronics...
  • Page 30 Samsung Electronics...
  • Page 31 4-10 Samsung Electronics...
  • Page 32 Samsung Electronics 4-11...
  • Page 33 4-12 Samsung Electronics...
  • Page 34: Wifi Case

    CASE from Case-WIFI Button Separate Case-WIFI Top BUTTON from Case-WIFI Button Detach Assy Connector Wire from Case-WIFI Button WIRE *Caution When you separate the connector , pull press -ing the locking button Separate PBA WIFI from Case-WIFI Button Samsung Electronics...
  • Page 35 CODE Q’TY DESCRIPTION SCREW 6002-000630 ASSY LABEL DB68-02809A ASSY CASE CONTROL IN DB90-08173K POWER PBA DB92-02861A MAIN PBA DB92-02873E FJM CONNECTOR WIRE DB93-14221A SENSOR DB95-05163A DB93-14208A CONNECTOR WIRE DB93-14209B CONNECTOR WIRE-DISPLAY DB93-15445A CONNECTOR WIRE-WIFI DB93-14205A CONNECTOR WIRE-L/R MOTOR Samsung Electronics...
  • Page 36 PLATECONTROL-LEFT DB61-05957A TERMINALBLOCK DB65-00326D PLATECONTROL-SUB DB61-05812A ASSYCONNECTORWIRE DB93-14207A ASSYCONNECTORWIRE DB93-14203A ASSYCONNECTORWIRE DB93-14237A ASSYCONNECTORWIRE DB93-14245A ASSY-SCREWTAPPING DB91-00309A ASSY-SCREWTAPPING 6002-000231 ASSY-SCREWTAPPING 6009-001001 HOLDER-WIRE DB61-05871A LABELBARCODE DB68-02809A ASSY-LABELCAUTION DB98-33292A ASSY-LABELCAUTION DB98-33293A SUPPORT-CONTROL DB61-05963A SEAL DB62-11793A SEALCONTROL DB62-11655A ASSYCONNECTORWIRE DB93-06677A SHEETCONTROL DB63-03553D Samsung Electronics...
  • Page 37: Assy Control Out

    5-3 Assy Control Out Samsung Electronics...
  • Page 38: Electrical Parts List

    R706 R-CHIP 2007-000078 R805 R-CHIP 2007-000078 R815 R-CHIP 2007-000084 R707 R-CHIP 2007-000087 R708 R-CHIP 2007-000090 R701 R-CHIP 2007-000090 R704 R-CHIP 2007-000090 R705 R-CHIP 2007-000090 R723 R-CHIP 2007-000090 R801 R-CHIP 2007-000090 R802 R-CHIP 2007-000090 R803 R-CHIP 2007-000090 R804 R-CHIP Samsung Electronics...
  • Page 39 R843 R-CHIP 2007-000303 R702 R-CHIP 2007-000385 R115 R-CHIP 2007-000455 R712 R-CHIP 2007-000475 R709 R-CHIP 2007-000583 R714 R-CHIP 2007-000924 R112 R-CHIP 2007-000924 R113 R-CHIP 2007-000924 R114 R-CHIP 2007-000939 R711 R-CHIP 2007-000979 R713 R-CHIP 2007-001313 R404 R-CHIP 2007-001313 R405 R-CHIP Samsung Electronics...
  • Page 40 2203-007486 C528 C-CER,CHIP 2203-007486 C551 C-CER,CHIP 2203-007486 C552 C-CER,CHIP 2203-007486 C804 C-CER,CHIP 2203-007486 C808 C-CER,CHIP 2402-000120 C706 C-AL,SMD 2402-001145 C701 C-AL,SMD 2402-001145 C703 C-AL,SMD 2802-001211 X501 RESONATOR-CERAMIC DB41-01221A PCB MAIN PCB MAIN DB91-01707A IC04 ASSY MICOM 0903-001864 IC-MICROCONTROLLER Samsung Electronics...
  • Page 42: Outdoor Main Pba(Db92-02866J)

    6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 43 6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 44 6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 45 6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 46 6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 47 6-4 OUTDOOR MAIN PBA(DB92-02866J)
  • Page 50 #2 : N.C #1 : DC 5V #1 : DC 310V~340V #9 : GND #2 : GND #2,#3 : N.C #10 : DC 12V #3 : DC 12V #4 : DC 19V~27V #5 : AGND CN31 - DOWNLOAD DOWNLOAD Samsung Electronics...
  • Page 53: Indoor Unit

    Wi-Fi module Air intake (up and down) (left and right) Display Temperature indicator / Filter Reset indicator Defrost indicator Power consumption indicator / Auto clean indicator Power button/ Wi-Fi indicator Remote controller receiver Timer/ Auto clean indicator Samsung Electronics...
  • Page 54: Wireless Remote Control-Buttons And Display

    In case you wish to cancel the options or settings that you have just set, press the button again, then the most recently selected item will blink and you may simply cancel it by pressing the SET button while selected item is blinking. Samsung Electronics...
  • Page 55: Troubleshooting

    HEAT mode, and indoor fan and out- Indoor fan and outdoor fan stop operation door fan do not operate intermittently for within 20% intermittently in a HEAT mode. of the total heater operation. Samsung Electronics 10-1...
  • Page 56: Communication Error

    Is the power is normal? Exchange the PBA of no power unit (check the LED Lamp) Exchange the indoor unit PBA. Is the communication error occurred again? Terminate the service. Exchange the outdoor unit PBA. 10-2 Samsung Electronics...
  • Page 57 Is the connection of power cable supply power and measure the voltage of #1-#2 in and communication cable normal? the connector Exchange the indoor PBA Below 0.5V or Over 4.5V? Micom error or connector check Exchange the indoor PBA Samsung Electronics 10-3...
  • Page 58 Is the connection of power cable supply power and measure the voltage of #3-#4 and communication cable normal? and #5-#6 in the connector Exchange the indoor PBA Below 0.5V or Over 4.5V? Micom error or connector check Exchange the indoor PBA 10-4 Samsung Electronics...
  • Page 59 Is the connected louver wire? Does operation start when swing button of the Normal remote control unit pushed? Is the voltage changeable at the pin#2~#5 of CN61, Exchange the PBA CN62, CN63 (louver connector)? Up/Down louver motor is faulty. Samsung Electronics 10-5...
  • Page 60 Is the voltage of CN72 Exchange the Indoor PBA #3-#5 and #3-#6 with in 1Vdc~15Vdc during the operation? PBA problem or Motor problem Change the PBA first and check the operation Exchange the Fan motor 10-6 Samsung Electronics...
  • Page 61 Is the connection of power cable supply power and measure the voltage of and communication cable normal? "B"in the connector Exchange the Outdoor PBA Below 0.5Vdc or Over 4.5Vdc? Micom error or connector check Exchange the Outdoor PBA Samsung Electronics 10-7...
  • Page 62 Is the connection of power cable supply power and measure the voltage of "B" and communication cable normal? in the connector Exchange the Outdoor PBA Below 0.5Vdc or Over 4.5Vdc? Micom error or connector check Exchange the Outdoor PBA 10-8 Samsung Electronics...
  • Page 63 Is the connection of power cable supply power and measure the voltage of "B"in the connector and communication cable normal? Exchange the Outdoor PBA Below 0.5Vdc or Over 4.5Vdc? Micom error or connector check Exchange the Outdoor PBA Samsung Electronics 10-9...
  • Page 64 Restart after power off Is the discharge over temperature Terminate the service sensor error appeared again? Download the EEPROM data Is the discharge over temperature Terminate the service sensor error appeared again? Exchange the Outdoor PBA Exchanged the Compressor 10-10 Samsung Electronics...
  • Page 65 Is the voltage of "A" #3-#5 and Exchange the Outdoor PBA #3-#6 with in 1Vdc~15Vdc during the operation? PBA problem or Motor problem Change the PBA first and check the operation Exchange the Fan motor Samsung Electronics 10-11...
  • Page 66 Is the connection of compressor wire is normal? Connect the comp wire normally Download the EEPROM data Is the restart error occurred again? Terminate the service Is the compressor body and interphase Exchange the Outdoor PBA resistance insulated? Exchange the compressor 10-12 Samsung Electronics...
  • Page 67 Is the connection of compressor wire is normal? Connect the comp wire normally (PBA and Compressor) Is the restart error occurred again? Terminate the service Is the compressor body and Exchange the Outdoor PBA interphase resistance insulated? Exchange the compressor Samsung Electronics 10-13...
  • Page 68 Connect the comp wire normally Is the O.C error occurred again? Terminate the service Is the condition of indoor/outdoor temperature Restart after returning to the normal load normal load? Is the O.C error Terminate the service occurred again? 10-14 Samsung Electronics...
  • Page 69 Is the position of Correct the sensor position or temperature sensor and sensing exchange the sensor value normal? Is the compressor body and interphase resistance Exchange the Outdoor PBA insulated? Exchange the compressor Samsung Electronics 10-15...
  • Page 70 ("A") is normal in operation mode? Check the power input Normal range(280Vdc~320Vdc) Is the DC_link sensing voltage("B") is normal in operation mode? Exchange the Outdoor PBA Normal range (0.2Vdc~4.8Vdc) Exchange the Outdoor PBA Is the reactor insulation damaged? Exchange the Reactor 10-16 Samsung Electronics...
  • Page 71 Start the operation (cooling mode or heating mode) Is the DC_link sensing voltage("B") is normal in operation mode? Exchange the Outdoor PBA Normal range (0.2Vdc~4.8Vdc) Exchange the Outdoor PBA Is the reactor insulation damaged? Exchange the Reactor Samsung Electronics 10-17...
  • Page 72 Check the input power in the powercord. Normal range(180Vac ~ 270Vac) Restart after power off. Start the operation (cooling mode or heating mode) Is the DC_link voltage ("A") is normal in operation mode? Check the input power Normal range(280Vdc~320Vdc) 10-18 Samsung Electronics...
  • Page 73 Is the DC_link sensing voltage("D")is normal in operation mode? Exchange the Outdoor PBA Normal range (0.2Vdc~4.0Vdc) Exchange the Outdoor PBA Is the reactor insulation damaged? Exchange the Reactor Samsung Electronics 10-19...
  • Page 74 Is the position of Correct the sensor position or temperature sensor and the sensing exchange the sensor value normal? Is the connection cable for the compressor and power Correct the cable connection terminal normal? Exchange the Outdoor PBA 10-20 Samsung Electronics...
  • Page 75 IC451 R408,R409,R410 DB92-02867A R063,R064,R065 IC451 Restart after power off. Is the PFC shunt and IPM Exchange the Outdoor PBA shunt resistance value correct? Is the current sensor error appeared again? Terminate the service Exchange the Outdoor PBA Samsung Electronics 10-21...
  • Page 76 4) Is the cover assembly in control-box normal? 2. Troubleshooting procedure Restart after power off. Are there screws in PBA-heatsink? Fastening the screw (4 screws) Check the fan connection Is the fan operation normal? Change the Fan motor Exchange the Outdoor PBA 10-22 Samsung Electronics...
  • Page 77 Is the Comp Vlimit error occurred again? Terminate the service Is the condition of indoor/outdoor temperature Restart after returning to the normal load normal load? Is the O.C error Terminate the occurred again? service Samsung Electronics 10-23...
  • Page 78 Is the position of Correct the sensor position or temperature sensor and sensing exchange the sensor value normal? Is the compressor body and interphase resistance Exchange the Outdoor PBA insulated? Exchange the compressor 10-24 Samsung Electronics...
  • Page 79 2. Troubleshooting procedure MODEL "A" DB92-02866A CN501 DB92-02867A CN202 power off and download EEPROM data (or. Insert the service EEPROM IC) Restart after power off Terminate the service Is the error appeared again? Exchange the Outdoor PBA Samsung Electronics 10-25...
  • Page 80 * Heating mode * * Cooling mode * Is the outdoor temperature over 40 or Is the outdoor temperature under -7 under -30 ? The temperature condition is too poor to operate. Wait until temperature is changed 10-26 Samsung Electronics...
  • Page 81 Terminate the service. Check the EEV valve operation. Is the EEV valve connection normal? Connect the EEV valve. Is the EEV valve is operation? Check the sound of EEV valve Change the EEV valve. after power on. Samsung Electronics 10-27...
  • Page 82 Check the pipe crack. Is the pressure of refrigerant normal? Fill up the refrigerant. Exchange the Indoor PBA Exchange the Outdoor PBA 10-28 Samsung Electronics...
  • Page 83 Check the fuse open or not? (F001) Exchange the Main PBA Restart after power off. Is the power normal? Check the power source. Is AC power is normal for SMPS? Exchange the Main PBA CN150 : 220Vac~240Vac Check SMPS wire connection Samsung Electronics 10-29...
  • Page 84 DC wire (3PIN RED, 3PIN BLU) with Main PBA Connector CN151, CN152, Check the DC voltage in Exchange the Main PBA Main PBA. Is the voltage is normal in Main PBA? (Main : CN151,CN152 Check) Exchange the Main PBA, SMPS PBA 10-30 Samsung Electronics...
  • Page 85 Is the SMPS is normal? Exchange the SMPS PBA "G" Main 12V : 11Vdc ~ 13Vdc Is the SMPS is normal? Exchange the SMPS PBA "H" Main 5V : 4. 5 Vdc ~ 5. 5 Vdc Exchange the PBA Samsung Electronics 10-31...
  • Page 86 1) Check the power condition at customer's house (Is there any power noise?) 2) Have been there power failure? 2. Troubleshooting procedure MODEL Error display DB92-02866A/2867A Restart after power off Is the AC line zero cross signal error appeared again? Terminate the service Exchange the Outdoor PBA 10-32 Samsung Electronics...
  • Page 87 Reset the option code again at indoor unit Is the capacity miss match error appeared again? Terminate the service Download the EEPROM data Is the capacity miss match error appeared again? Terminate the service Exchange the Outdoor PBA Exchange the Indoor PBA Samsung Electronics 10-33...
  • Page 88 2) Check the battery in remote control 3) All the lights out and check again : Change electronic typed to a fluorescent light 4) Put the set in operation and check the voltage of display PBA 5) Replace the display PBA 10-34 Samsung Electronics...
  • Page 89 Is the EEV valve is operation? Change the EEV valve. Check the sound of EEV valve after power on. Check the pipe crack. Is the pressure of refrigerant normal? Fill up the refrigerant. Exchange the Indoor PBA Exchange the Outdoor PBA Samsung Electronics 10-35...
  • Page 90 - Discharge temperature and the indoor [Execute the troubleshooting] temperature measurements confirm Check the refrigerant leaks. that the difference is more than 10 . Check the PCB Relay. - Fill up perfectly refrigerant after re-vacuum. Execute the related trouble- shooting. 10-36 Samsung Electronics...
  • Page 91: Pcb Inspection Method

    2) The fan motor of the indoor unit . Fan motor connector(CN72) is faulty. 1. Fan speed(high) doesn't run. 2. Continuous Operation 3) The power voltage between terminal #1-#3 of the . PBA is faulty. connector(CN72) is 0V. Samsung Electronics 10-37...
  • Page 92 (There is no problem with Main PBA in this case) - In the above case, the change of all-in-one Terminal Block will make Main PBA operate again. Circuit Block 3. Measurement method of fair/defective thermal fuse Fail Defective 10-38 Samsung Electronics...
  • Page 95 2) The fan motor of the indoor unit . Fan motor connector(CN72) is 1. Fan speed(high) doesn't run faulty 2. Continuous Operation 3) The power voltage between terminal #3-#5 of the . PBA is faulty connector(CN72) is 0V Samsung Electronics 11-3...
  • Page 97: Reference Sheet

    0.001341 0.10197 0.73756 4.1868 14.286 0.0056146 0.42693 3.088 1.163 0.27778 3.9683 0.0015596 0.11859 0.85778 0.29307 0.06999 0.252 3.9302x10 0.029885 0.21616 745.7 178.11 641.19 2,544.4 76.04 9.8067 2.3423 8.4322 33.462 0.013151 7.233 1.3558 0.32383 1.0658 4.6262 0.0018182 0.13826 Samsung Electronics 12-1...
  • Page 98: Q & A For Non-Trouble

    It occurs when the drain pump is plugged out or it is out of order. Check the power of the drain pump and the position of the drain hose, and when the pump is faulty, contact the drain pump manufacturer. Samsung Electronics do not manufacture drain pumps. So, we are not able to correct the drain pump problems.
  • Page 99 Also, the remote con- troller may mot work under intensive light from a 3-wave length lamp or a neon sign due to the EMI. In this case, take the remote controller closer to the receiver. Samsung Electronics 12-3...
  • Page 100 There is a cost table. But, our service engineer needs to visit to total up the cost correctly. When you move in, make sure to contact Samsung Electronics Service Center or Authorized Service Agent in advance to streamline the process.
  • Page 102: Installation

    Electric and earth work shall meet the "Electric Facility Technology Standard" and the "Internal Wire Regulation" of the Electric Business Laws. ■ Inspection & Trial Run Upon completion of the tests, you shall make a trial run while you explain the main functions of the air conditioner to finish the installation. 12-6 Samsung Electronics...
  • Page 103: Installation Diagram Of Indoor Unit And Outdoor Unit

    3 way valve. And mount the service port cap to 3 way valve. Valve stem Stem cap 7) Check for gas leakage. (gas) - At this time, especially check for gas leakage from the 3 way valve's stem nuts, and from the service port cap. (liquid) Samsung Electronics 12-7...
  • Page 104 7) Close the cap of each valve. Relocation of the air conditioner entering. At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. 12-8 Samsung Electronics...
  • Page 105 12-7.Reference Sheet Index for Model Name 10th 11th 12th 13th 14th Project Capacity Sell Feature Series Color Export Unit Item Reference 3TH 4TH Item ITEM Item Export 12Year INVERTER HP Export 13Year INVERTER CO Export 14Year Export 15Year Export 16Year Item2 9TH DIGIT Item1...
  • Page 106 This Service Manual is a property of Samsung Electronics Co., Ltd. © Samsung Electronics Co., Ltd. August. 2013. Any unauthorized use of Manual can be punished under applicable Code No. AC-00045K_1 International and/or domestic law.

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