BUSCH R5 KB 0025 F Installation And Operating Instructions Manual

BUSCH R5 KB 0025 F Installation And Operating Instructions Manual

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Installation and
Operating Instructions
Vacuum Pumps
R5 KB/KC 0025 F
0870136887/-0001 / 28.10.2021 / Original insrtructions

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Summary of Contents for BUSCH R5 KB 0025 F

  • Page 1 Installation and Operating Instructions Vacuum Pumps R5 KB/KC 0025 F 0870136887/-0001 / 28.10.2021 / Original insrtructions...
  • Page 2: Table Of Contents

    Preface ....... 2 Congratulations on your purchase of the Busch vacuum pump. With Technical Data .
  • Page 3: Product Description

    8: Conveying Condensable Vapours). The conveyance of other vapours shall be agreed upon with Busch. Note: This valve shall not be used as a non-return valve or shut-off valve to the vacuum system and is no reliable means to prevent suction The vacuum pump is intended for the placement in a non-potentially of oil into the vacuum system while the vacuum pump is shut down.
  • Page 4: Oil Circulation

    The non-OEM spares market offers exhaust filters that are geomet- chamber. rically compatible with Busch-vacuum pumps, but do not feature the high retention capacity of genuine Busch-exhaust filters. Version with oil return line to the suction connection (KC 0025 F): Therefore the oil that accumulates in the upper chamber is sucked Increased risk of damage to health.
  • Page 5: Storage

    VCI-products may attack the surfaces of plastics and elastomers. Seek Insert a belt/rope between the oil separator and the cylinder and Ú advice from your local packaging dealer! Busch uses CORTEC loop it around the oil separator ( illustration) VCI 126 R film for the overseas packaging of large equipment.
  • Page 6: Suction Connection

    In case of very long suction lines it is prudent to use larger line sizes in - IEC-Report 664 or DIN VDE 0110, order to avoid a loss of efficiency. Seek advice from your Busch - BGV A2 (VBG 4) or corresponding national accident prevention representative! regulation.
  • Page 7: Connection Scheme Three-Phase Motor

    RD = red WH = white CAUTION YE = yellow Operation in the wrong direction of rotation can destroy the With cable outlet: vacuum pump in short time. Prior to starting-up it must be made sure that the vacuum pump is operated in the proper direction (clockwise rotating field).
  • Page 8: Recording Of Operational Parameters

    8: Conveying Condensable Vapours). The conveyance of Make sure that the level is between the MIN and the MAX-mark- other vapours shall be agreed upon with Busch. ings of the sight glass (b, 32) The vacuum pump is intended for the placement in a non-potentially Make sure that the seal ring (43) is inserted into the filling plug (c, explosive environment.
  • Page 9: Maintenance

    Excessive dilution with condensates - change the oil and check drained) the process Prior to disconnecting connections make sure that the connected If appropriate retrofit a gas ballast (Busch Service) and observe Ú pipes/lines are vented to atmospheric pressure the chapter Conveying Condensable Vapours (...
  • Page 10: Checking The Colour Of The Oil

    Reinsert the drain plug (a, 31) Checks during Operation Switch the vacuum pump on for a few seconds Busch recommends the use of a filter pressure gauge (available as ac- Make sure that the vacuum pump is shut down and locked against cessory, page 20: Accessories).
  • Page 11: Assessment

    Assessment rically compatible with Busch-vacuum pumps, but do not feature the high retention capacity of genuine Busch-exhaust filters and de- teriorate the service life and the efficiency of the vacuum pump due the reading on the filter pressure gauge is in the red field, to their increased back pressure.
  • Page 12: Removal From Service

    During dismantling of the vacuum pump personal protective www.buschvacuum.com). equipment must be worn. Busch service will only accept vacuum pumps that come with a com- The vacuum pump must be decontaminated prior to disposal. pletely filled in and legally binding signed “Declaration of Contamina- tion”...
  • Page 13: Troubleshooting

    Replace the connections and/or the tubing (replace with identically dimensioned parts only) A shaft seal is leaking Replace the shaft seal ring (Busch service) An/The exhaust valve (j, 6) is not properly Disassemble and reassemble the exhaust seated or stuck in partially open position...
  • Page 14 Free the vanes (l, 8) or replace with new ones wise damaged (Busch service) The radial clearance between the rotor (m, 2) Readjust the vacuum pump (Busch service) and the cylinder (3, k) is no longer adequate Internal parts are worn or damaged Repair the vacuum pump (Busch service) Version with oil return line to the suction connection (KC 0025 F): The oil return line (62) starts in an area vented to atmospheric pressure.
  • Page 15 Repair the vacuum pump (Busch service) Version with three-phase motor: When connecting the vacuum pump make The vacuum pump was run in the wrong di- sure the vacuum pump will run in the correct Ú rection direction ( page 6: Installation)
  • Page 16 The vacuum pump runs very noisily Defective bearings Repair the vacuum pump (Busch service) Stuck vanes (l, 8) Repair the vacuum pump (Busch service) Ú Use only recommended oils ( page 21: Oil) and change more frequently The vacuum pump runs very hot...
  • Page 17 The oil is black Oil change intervals are too long Flush the vacuum pump The oil was overheated Replace the exhaust filter (i, 40) Fill in new oil Ú page 9: Maintenance) In case the oil life is too short: use oil with Ú...
  • Page 18: Exploded View

    Exploded View Exploded View KB/KC 0025 F page 18 0870136887...
  • Page 19: Spare Parts

    0435 121 568 Fax: 0-9-414 7783 Gasket 0480 000 216 Find the list of Busch companies all over the world (by the time of the Circlip 0432 000 549 publication of these installation and operating instructions) on Inlet flange (vertical suction page 24 (rear cover page).
  • Page 20: Spare Parts Kits

    Spare Parts Kits Spare parts kit Description Part no. Set of consisting of all necessary 0990 121 710 seals/gaskets seals consisting of seal set and Overhaul kit 0993 121 712 all wearing parts consisting of exhaust Service kit 0992 106 535 filter and seals Accessories Accessories...
  • Page 21: Oil

    Denomination VM 032 VM 068 VSL 032 VSL 068 ISO-VG Base Mineral oil Mineral oil Density [g/cm³] 0.872 0.884 0.83 0.83 Ambient temperature range 3 … 30 3 … 30 3 … 40 3 … 40 [°C] Kinematic viscosity at 40 °C [mm²/s] Kinematic viscosity at 100 °C [mm²/s]...
  • Page 22: Eu Declaration Of Conformity

    This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
  • Page 23: Uk Declaration Of Conformity

    This Declaration of Conformity and the UKCA-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the UKCA-mark.
  • Page 24 Busch Vacuum Solutions We shape vacuum for you. Argentina Denmark Malaysia South Africa info@busch.com.ar info@busch.dk busch@busch.com.my info@busch.co.za Australia Finland Mexico Spain sales@busch.com.au info@busch.fi info@busch.com.mx contacto@buschiberica.es Austria France Netherlands Sweden busch@busch.at busch@busch.fr info@busch.nl info@busch.se Bangladesh Germany New Zealand Switzerland sales@busch.com.bd info@busch.de sales@busch.co.nz...

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R5 kc 0025 f

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