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Related Manuals for BUSCH R 5 RD 0200 A
Summary of Contents for BUSCH R 5 RD 0200 A
- Page 1 Instruction Manual Oil-Lubricated Rotary Vane Vacuum Pumps RD 0200 A, RD 0240 A, RD 0300 A, RD 0360 A Ateliers Busch S.A. Zone industrielle, 2906 Chevenez Switzerland 0870572700/-0003_en / Original instructions / Modifications reserved 04/04/2019...
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Page 2: Table Of Contents
Table of Contents Table of Contents 1 Safety........................... 3 2 Product Description ..................... 4 2.1 Operating Principle....................5 2.2 Application ......................5 2.3 Start Controls ....................... 5 2.4 Standard Accessories .................... 5 2.4.1 Gas Ballast Valve..................5 2.5 Optional Accessories..................... 6 2.5.1 Increased Flow Gas Ballast Valve..............6 2.5.2 Inlet Filter ....................6 2.5.3 Cooling Air Deflector .................6... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description Air-oil heat exchanger Directional arrow Eye bolt Exhaust filter Gas ballast valve Suction connection Motor terminal box Nameplate Oil drain plug Oil filter Oil fill plug Oil separator Oil sight glass Discharge connection NOTE Technical term. -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installation, in case of outdoor installation, ask your Busch representative in order to take specific precautions. -
Page 6: Optional Accessories
2 | Product Description 2.5 Optional Accessories 2.5.1 Increased Flow Gas Ballast Valve It increases the flow of the standard gas ballast valve to deal with high water vapour load. 2.5.2 Inlet Filter The inlet filter protects the machine against dust and other solids in the process gas. The inlet filter is available with a paper or polyester cartridge. -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! • Do not walk, stand or work under suspended loads. NOTICE In case the machine is already filled with oil. Tilting a machine that is already filled with oil can cause large quantities of oil to in- gress into the cylinder. -
Page 8: Installation
• Make sure that the cooling water complies with the requirements, see Cooling Water Connection (Optional) [► 10]. If the machine is installed at an altitude greater than 1000 meters above sea level: • Contact your Busch representative, the motor should be derated or the ambient temperature limited. 8 / 28... -
Page 9: Connecting Lines / Pipes
Connection size: – G2 If the machine is used as part of a vacuum system: • Busch recommends the installation of an isolation valve in order to prevent the oil from flowing back to the vacuum system. 0870572700_RD0200-0360A_-0003_IM_en 9 / 28... -
Page 10: Discharge Connection
5 | Installation 5.2.2 Discharge Connection CAUTION The discharge gas contains small quantities of oil. Risk to health! If air is discharged into rooms where persons are present: • Make sure that sufficient ventilation is provided. Connection size: – G2 (with optional exhaust flange) •... -
Page 11: Filling Oil
Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 25] and Oil [► 25]. 1x o-ring, part no.: see "Service kit" (Spare Parts) -
Page 12: Electrical Connection
• Busch recommends installing a D-curve circuit breaker. • Make sure that the motor of the machine will not be affected by electric or electro- magnetic disturbance from the mains; if necessary seek advice from Busch. • Connect the protective earth conductor. -
Page 13: Wiring Diagram Three-Phase Motor
Installation | 5 5.4.1 Wiring Diagram Three-Phase Motor Double star connection, multi-voltage Star connection, multi-voltage motor motor with 9 pins (low voltage): with 9 pins (high voltage): Double star connection, multi-voltage Star connection, multi-voltage motor motor with 12 pins (low voltage): with 12 pins (high voltage): Delta connection, multi-voltage motor with 12 pins (middle voltage):... -
Page 14: Electrical Connection Of The Monitoring Devices
5 | Installation 5.5 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 5.5.1 Wiring Diagram Temperature Switch (Optional) Part no.: 0651 563 747... -
Page 15: Commissioning
Commissioning | 6 Commissioning NOTICE The machine can be shipped without oil. Operation without oil will ruin the machine in short time! • Prior to commissioning, the machine must be filled with oil, see Filling Oil [► 11]. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. -
Page 16: Conveying Condensable Vapours
• Do not use incompatible solvents to clean the machine. CAUTION Failing to properly maintain the machine. Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. 16 / 28 0870572700_RD0200-0360A_-0003_IM_en... -
Page 17: Maintenance Schedule
For RD 0360 A: max. after 2000 hours, at the latest after 6 months • Contact Busch for an inspection. Every 5 years If required, overhaul the machine. * Service interval for synthetic oil, shorten the interval when using mineral oil, contact Busch Service 7.2 Oil Level Inspection... -
Page 18: Oil And Oil Filter Change
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. 1x o-ring, part no.: See "Service kit" (Spare Parts) Drain pan 18 / 28... - Page 19 Maintenance | 7 Busch genuine spare parts 1x oil filter (OF), part no.: see "Service kit" (Spare Parts) Oil filter wrench For oil type and oil capacity see Technical Data [► 25] and Oil [► 25]. 1x o-ring, part no.: see "Service kit" (Spare Parts)
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Page 20: Exhaust Filter Change
7 | Maintenance 7.4 Exhaust Filter Change 10 mm wrench 1x exhaust filter (EF) Busch genuine spare parts 1x exhaust filter (EF), art. no.: see "Service kit" (Spare Parts) Check 2x o-ring 10 mm wrench Max. admissible torque: 4 Nm... -
Page 21: Air Heat Exchanger Cleaning
Maintenance | 7 7.5 Air Heat Exchanger Cleaning • Make sure that the machine is oil drained before cleaning the air heat exchanger (see Oil and Oil Filter Change [► 18]). 2x o-ring, part no.: see "Service kit" (Spare Parts) 13 mm wrench Max. -
Page 22: Overhaul
• Decontaminate the machine as much as possible and state the contamination status in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’. (Form downloadable from www.buschvacuum.com) Decommissioning •... -
Page 23: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no. - Page 24 Worn coupling (CPL). • Replace the coupling ily. (CPL). Stuck vanes. • Repair the machine (con- tact Busch). Defective bearings. • Repair the machine (con- tact Busch). The machine fumes or ex- The exhaust filters (EF) are • Replace the exhaust filters pels oil droplets through the partially clogged.
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Page 25: Technical Data
0831 168 359 0831 168 353 In case of unfavourable ambient temperature, other oil viscosities may be used. Please consult your Busch repre- sentative for more details. To know which oil has been filled in the machine, please refer to the nameplate (NP). -
Page 26: Eu Declaration Of Conformity
Ateliers Busch S.A. Zone Industrielle CH-2906 Chevenez declares that the machine(s) R 5 RD 0200 A; RD 0240 A; RD 0300 A; RD 0360 A has (have) been manufactured in accordance with the European Directives: – ‘Machinery’ 2006/42/EC – ‘Electromagnetic Compatibility’ 2014/30/EU –... - Page 27 Note...
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