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Veeder-Root HydrX Quick Help

Fuel conditioning system
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HydrX
Fuel Conditioning System
TM
Quick Help - FCC Control
Troubleshooting Guide

Section 1 - Introduction

This document focuses on maintenance alerts that occur with the HydrX System and what to do about them.
• Veeder-Root makes no representation or warranty about the information in this publication. A qualified professional is
required for service of the components addressed in this publication.
• The information in this publication cannot be used as a substitution for the knowledge and experience of a qualified
professional.
• The information contained in this publication is merely for the consideration of a qualified professional, which should make
their own determination of how to address any issues based on the situation.
• Veeder-Root shall not be liable for errors contained herein or for any type of damages in connection with the
furnishing, performance, or use of this publication.
• Veeder-Root reserves the right to change system options or features, or the information contained in this publication, at any
time without notice.
• This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this
publication may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-
Root.
• Contact TLS Systems Technical Support for additional troubleshooting information at 800-323-1799.
Contractor Certification Requirements
Veeder-Root requires the following minimum training certifications for contractors who will install and program the equipment
discussed in this manual:
Service Technician Certification (Previously known as Level 2/3): Contractors holding valid Technician Certifications are
approved to perform installation checkout, startup, programming and operations training, system tests, troubleshooting and
servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. This certification includes TLS-3xx
and TLS-4xx certification training.
In-Station Diagnostics (ISD-PMC) Technician Certification: ISD PMC Contractors holding a valid ISD/PMC Certification
are approved to perform (ISD/PMC) installation checkout, startup, programming, and operations training. This training also
includes troubleshooting and service techniques for the Veeder-Root In-Station Diagnostics system. A current Veeder-Root
Technician Certification is a prerequisite for the ISD/PMC course.
All service personal on site must comply with all recommended safety practices identified by OSHA and your employer.
Review and comply with all the safety warnings in the manuals listed in this document above and any other Federal, State or
Local requirements.
Warranty Registrations may only be submitted by selected Distributors.
Safety Warnings
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH, AND/OR CAUSE DAMAGE TO PROPERTY, AND THE ENVIRONMENT.
Due to the presence of high voltages, pressurized fuel connections and hazardous work area
dangers, only certified service technicians should attempt repairs to the HydrX System
components and/or wiring connections.
Related Manuals
577014-466 HydrX™ Fuel Conditioning System Setup & Operation Manual - FCC Control
577014-446 HydrX™ Fuel Conditioning System Installation Manual
1
Manual No: 577014-472
Revision: D
l

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Summary of Contents for Veeder-Root HydrX

  • Page 1: Section 1 - Introduction

    • Veeder-Root shall not be liable for errors contained herein or for any type of damages in connection with the furnishing, performance, or use of this publication.

  • Page 2: Section 2 - Hydrx System Alarm Notifications

    Section 2 - HydrX System Alarm Notifications Troubleshooting Guide HydrX System alarms appear in the TLS-4xx display Status Bar and turn on the console beeper. Touch the display Status Bar to silence the alarm (see Figure 1). Figure 1. Display Status Bar On the FCC display, alarms will turn the Status Bar red and the alarm will continue to scroll horizontally across the red bar until the alarm is resolved.

  • Page 3: Section 4 - Fcc Clock Setup

    HydrX Quick Help - ATG Control Section 4 - FCC Clock Setup 4. When the Confirmation screen displays, touch the Download Proj. button to install the software upgrade. Troubleshooting Guide Figure 4. FCC Conformation Screen 5. The FCC will go through a series of steps loading the project contents into its memory. Wait for the Confirmation screen to return then touch Cancel to return to the Home screen.
  • Page 4 HydrX Quick Help - ATG Control Section 4 - FCC Clock Setup 4. On the Main Menu page touch the Clock Setting button open the Clock Set page: Troubleshooting Guide Figure 8. Accessing Clock Setting Screen 5. On the Clock Set screen, observe the button functions shown below to reset the date and time. Touch the number buttons to enter date/time.

  • Page 5: Section 5 - Hydrx System Alarm Troubleshooting

    Ensure current filter life% is above EOL% set by user. Run ‘Fill Cycle’. After running ‘Fill Cycle’ check ‘Filter Life’ on FCC controller. Status: Pressure Verify line HydrX is assigned to is enabled Pressure Fault Insufficient Pressure Fault and not in alarm.

  • Page 6: General Troubleshooting

    2. Ensure that the handle on STP Adapter ball valve is pointing in the correct direction of flow. You can verify this by the curved arrow on the handle. The arrow should be pointing to the pump port and the port that the HydrX hose is connected 3.

  • Page 7: Troubleshooting Tips

    Turn off the submersible pump power, close STP adapter ball valve and then remove, inspect, and clean or replace the siphon cartridge on the top of the HydrX manifold (refer to Manual 577014-478 for Siphon Cartridge servicing instructions) 8. Inspect the drain valve to ensure it is not stuck open.
  • Page 8 Figure 13. IN OUT Screen Pressure Fault Actions The HydrX system requires a minimum15 psi reading on its pressure sensor for system startup with new filters. If pressure is lower than 15 psi the following steps can be taken. 1. Enter the FCC Self Diag. screen (see Figure 11) by following the steps in “Accessing FCC Manual Control” above.
  • Page 9 Vacuum Fault Actions Troubleshooting Guide The HydrX system requires a minimum vacuum level of -1.25 psi on its pressure sensor for startup with new filters. If at least -1.25 psi cannot be generated the following steps can be taken. 1. Enter the FCC Self Diag. screen by following the steps in “Accessing FCC Manual Control” above.
  • Page 10 - Re-assemble the valve, restore power to the STP, open the STP Adapter ball valve and run a Fill or New Filter cycle. - If all of the previous steps have been taken contact Veeder-Root Technical Support for further instructions.

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