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T
S
TM
RI
TAR MPPT
Solar Charging System Controller
Installation, Operation and Maintenance Manu al
For the most recent manual revision, see the version at:
www.morningstarcorp.com
Solar Battery Charger
With
TM
TrakStar
Maximum Power Point Tracking Technology
www.morningstarcorp.com
MODELS
TS-MPPT-30
TS-MPPT-45
TS-MPPT-60
TS-MPPT-60M
MAXIMUM POWER POINT TRACKING
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Related Manuals for Morningstar TrakStar TriStar TS-MPPT-60M
Summary of Contents for Morningstar TrakStar TriStar TS-MPPT-60M
- Page 1 TAR MPPT Solar Charging System Controller Installation, Operation and Maintenance Manu al For the most recent manual revision, see the version at: www.morningstarcorp.com Solar Battery Charger With TrakStar Maximum Power Point Tracking Technology www.morningstarcorp.com MODELS TS-MPPT-30 TS-MPPT-45 TS-MPPT-60 TS-MPPT-60M MAXIMUM POWER POINT TRACKING...
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Page 2: Table Of Contents
4.3 Push-button 4.4 LED Indications 4.5 Protections, Faults & Alarms 4.6 Inspection and Maintenance 5.0 Networking and Communication 5.1 Introduction 5.2 Morningstar MeterBus 5.3 Serial RS-232 5.4 EIA-485 (formerly RS-485) 5.5 Ethernet 6.0 Troubleshooting 7.0 Warranty and Claim Procedure 8.0 Specifications... -
Page 3: Important Safety Instructions
1.0 Important Safety Instructions Informations de Sécurité • Lisez toutes les instructions et les avertissements figurant dans le manuel avant de com- mencer l’installation. SAVE THESE INSTRUCTIONS. • Le TriStar MPPT 150V ne contient aucune pièce réparable par l’utilisateur. Ne démontez This manual contains important safety, installation and operating instructions for the pas ni ne tentez de réparer le contrôleur. - Page 4 • This charge controller is to be connected to DC circuits only. These DC connections are identified • Ce contrôleur de charge ne doit être connecté qu’à des circuits en courant continu. Ces connex- ions CC sont identifiées par le symbole ci-dessous: by the symbol below: Direct Current Symbol Le contrôleur TriStar MPPT 150V doit être installé...
- Page 5 • Servicing of batteries should be performed, or supervised, by personnel knowledgeable about • Des gaz explosifs de batterie peuvent être présents pendant la charge. Assurez-vous qu’une venti- lation suffisante évacue les gaz. batteries, and the proper safety precautions. • Be very careful when working with large lead-acid batteries. Wear eye protection and have fresh •...
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Page 6: Getting Started
Getting Started 2.3 Features The features of the TriStar MPPT 150V are shown in Figure 2-1 below. An explanation of each feature is provided. 2.1 Overview Thank you for selecting the TriStar MPPT 150V solar charge controller with TrakStar MPPT Technology. -
Page 7: Regulatory Information
11 - Wiring Box with Conduit Knockouts interference that may cause undesired operation. Changes or modifications not expressly approved by Morningstar for compliance could void the user’s authority to Termination points for wiring conduit and wire glands operate the equipment. -
Page 8: Optional Accessories
The following accessories are available for purchase separately from your authorized The EMC-1 supports any product with a MeterBus port by bridging MODBUS TCP/IP requests Morningstar dealer: between an Ethernet connection and a connected Morningstar device. TriStar Digital Meter 2 / TriStar Remote Meter 2 (Models: TS-M-2 / TS- RM-2) The TriStar Digital Meter mounts directly on the TS-MPPT controller, replacing the wiring box cover. -
Page 9: Installation
Installation • Read through the entire installation section first before beginning installation. • Be very careful when working with batteries. Wear eye protection. Have fresh water available to 3.1 General Information wash and clean any contact with battery acid. • Use insulated tools and avoid placing metal objects near the batteries. The mounting location is important to the performance and operating life of the controller. -
Page 10: Controller Installation
3.2 Controller Installation Step 2 - Remove the Knock-Outs Knockouts are provided for routing cables through conduit or wire glands. Table 3-1 below pro- Step 1 - Remove the wiring box cover vides the knockout sizes and quantity on the TriStar MPPT 150V wiring box. Knockout locations and dimensions are on the inside front cover. - Page 11 Step 3 - Mount to a Vertical Surface 3. Place a mark on the mounting surface at the top of the keyhole. 4. Remove the controller and drill a 3/32” (2.5 mm) hole at the drill mark. CAUTION: Risk of Burns 5.
- Page 12 In both settings (auto and manual), the push-button can be used to start and stop battery equal- Switches 4, 5, & 6: Battery Charging Settings ization. If the selected battery charging setting does not have an equalization stage an equaliza- tion will never occur, even if requested manually.
- Page 13 Step 5 - Remote Temperature Sensor Step 6 - Grounding and Ground Fault Interruption The included Remote Temperature Sensor (RTS) is recommended for effective temperature com- WARNING: pensated charging. Connect the RTS to the 2-position terminal located between the battery (+) This unit is not provided with a GFDI device.
- Page 14 Step 7 - Battery Voltage Sense AVERTISSEMENT : Risque de décharge électrique N’utilisez qu’un câble de communication 300 V homologué UL. The voltage at the battery connection on the TriStar MPPT 150V may differ slightly from the voltage directly at the battery bank terminals due to connection and cable resistance. The Battery Connect the appropriate network cables to the TriStar MPPT 150V at this time.
- Page 15 Step 9 - Power Connections RS-232 Connection The serial RS-232 port is a standard 9-pin (DB9) female connector. A low-profile serial connector NOTE: is recommended to save room in the wiring box. To comply with the NEC, the TriStar MPPT 150V must be installed using wiring methods in accordance with the latest edition of the National Electric Code, NOTE: NFPA 70.
- Page 16 Disconnects WARNING: Shock Hazard Fuses, circuit breakers, and disconnect switches should never open grounded system conductors. Only GFDI devices are permitted to disconnect grounded conductors. AVERTISSEMENT : Risque de décharge électrique Les fusibles, coupe-circuits et interrupteurs ne doivent jamais ouvrir les conducteurs du système mis à...
- Page 17 WARNING: Risk of Damage Be very certain that the solar connection is made with correct polarity. Turn on • Turn the solar disconnect on. If the solar array is in full sunlight, the TriStar MPPT 150V the solar array breaker/disconnect and measure the voltage on the open wires will begin charging.
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Page 18: Operation
4.1 TrakStar MPPT Technology Current vs. Voltage Output Power TrackStar The TriStar MPPT 150V utilizes Morningstar’s TrakStar Maximum Power Point Tracking Maximum Typical Battery Power (MPPT) technology to extract maximum power from the solar array. The tracking algorithm is fully... -
Page 19: Battery Charging Information
4.2 Battery Charging Information Float Stage After the battery is fully charged in the Absorption stage, the TriStar MPPT 150V reduces the 4-Stage Charging battery voltage to the Float voltage set-point. When the battery is fully recharged, there can be no more chemical reactions and all the charging current is turned into heat and gasing. - Page 20 Certain battery types benefit from a periodic boost charge to stir the electrolyte, level the cell Preparation for Equalization First, confirm that all of the system loads are rated for the equalization voltage. Consider that at voltages, and complete the chemical reactions. Equalize charging raises the battery voltage above the standard absorption voltage so that the electrolyte gases.
- Page 21 The TriStar MPPT 150V provides seven (7) standard battery charging settings that are selectable Float Time-out with the settings DIP switches (see Figure 4.1 above). These standard charging settings are suitable for lead-acid batteries ranging from sealed (gel, AGM, maintenance-free) to Flooded and Bulk Absorption Float...
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Page 22: Push-Button
Equalize Time-out Even properly sized wiring with 2% drop can result in a 0.29 Volt drop for 14.4V charging (or 1.15 Volt for a 48 Volt nominal system). Voltage drops will cause some undercharging of the battery. The controller will begin Absorption or limit equalization at a lower battery voltage because Bulk Equalize Float... -
Page 23: Led Indications
NOTE: For multiple TriStar MPPT 150V controllers on a MeterBus network, initialize a battery equalization using the TriStar meter so that all controllers are synchronized. Faults & Alarms REMARQUE : Avec plusieurs contrôleurs TriStar MPPT 150V sur un réseau MeterBusTM, initialisez une •... -
Page 24: Protections, Faults & Alarms
4.5 Protections, Faults & Alarms Faults Remote Temperature Sensor Failure (G - R sequencing, with constant yellow) The TriStar MPPT 150V protections and automatic recovery are important features that ensure If a fault in the RTS (such as a short circuit, open circuit, loose terminal) occurs after the RTS has the safe operation of the system. -
Page 25: Inspection And Maintenance
Heatsink Temperature Sensor Open / Shorted se déconnecte avant de retirer le couvercle de la contrôleur, ou accès au câblage. The heatsink temperature sensor is damaged. Return the controller to an authorized Morningstar dealer for service. Battery Sense Out of Range / Disconnected Table 4-6 below lists the recommended maintenance schedule to keep your TriStar MPPT 150V A battery sense wire is disconnected. -
Page 26: Networking And Communication
3 months after installation values. ally, HTTP, SMTP, and SNMP are supported for web page, email, and network message support. Morningstar’s MSView PC software provides system monitoring and logging capabilities via RS-232, EIA-485, and Ethernet. MSView PC software is available for free on our website at: http://www.morningstarcorp.com. -
Page 27: Morningstar Meterbus
2.5 for more details) • view real-time data with MSView PC software **A Morningstar MeterBus Hub (HUB-1) and either a TriStar Digital Meter 2 (TS-M-2) or TriStar Remote Meter 2 (TS-RM-2) are required, not included. • log real-time data with MSView PC software •... -
Page 28: Eia-485 (Formerly Rs-485)
• program each controller on the network with custom charge settings using MSView the “Morningstar Communications Document” at: software • connect the TriStar MPPT 150V to other Morningstar controllers with the RSC-1 Serial to http://support.morningstarcorp.com EIA-485 Adapter (sold separately) • bridge an Ethernet connection through a TriStar MPPT 150V to an EIA-485 network The EIA-485 port has four (4) connections: Power, Data A, Data B, and Ground. -
Page 29: Ethernet
• send an email or text message if a fault, alarm, or user-defined event occurs • monitor and receive messages on an SNMP network This section provides a summary of each of the features. For detailed information about Ethernet connectivity and networking, refer to the, “Morningstar Communications Document” at: http://support.morningstarcorp.com Network Information Connect to the TriStar MPPT 150V via an Ethernet network (LAN/WAN) or connect the controller directly to a PC using an ethernet cross-over cable. - Page 30 The TriStar MPPT 150V Setup Wizard in MSView provides an interface to adjust all operating • Maximum Array Voltage parameters. Morningstar’s MSView PC software can connect to any TriStar MPPT 150V on • Maximum Power Output the Ethernet network or through a RS-232 serial connection. Refer to the help documentation •...
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Page 31: Troubleshooting
Battery voltage must be 8 Vdc or greater. If the voltage on the battery terminals of the controller standard MIB hierarchy. is between 8 and 72 Vdc and no LEDs are lit, contact your authorized Morningstar dealer for GET BULK service. -
Page 32: Warranty And Claim Procedure
• The RS-232 port is not in use. The EIA-485 and RS-232 ports cannot be used simultane- An RMA number must be issued by Morningstar prior to return of any unit(s) under this ously. Only one port can be used at a time. -
Page 33: Specifications
30 Amps 45 Amps 60 Amps 2. Contacting your authorized Morningstar distributor or dealer from whom you purchased the unit is the first step in the warranty process. Local dealers can often address warranty issues quickly. Maximum Solar Input Voltage... - Page 34 Battery Charging Status LEDs De-ratings LED Indication Battery Charging Status Battery Current vs. Array Voltage Green Flashing (fast) - 2.5 times per second Equalize charging stage Green Flashing - 1/2 sec on, 1/2 sec off Absorption charging stage Green Flashing (slow) - 1 sec on, 1 sec off Float charging stage 13.3 Volts ≤...
- Page 35 Efficiency TriStar MPPT 48 Volt Efficiency TriStar MPPT 12 Volt Efficiency 52 Vmp 66 Vmp 83 Vmp 13 Vmp 98 Vmp 16.5 Vmp 66 Vmp 98 Vmp 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 output power (Watts) output power (Watts) Battery @ 51.2 V, 25 C ambient, firmware ver.
- Page 36 2% Voltage Drop Charts for 75°C Stranded Copper Wire 2% Voltage Drop Charts for 75°C Solid Copper Wire 1-Way Wire Distance (feet), 12 Volt System 1-Way Wire Distance (feet), 12 Volt System Wire Size Wire Size (AWG) Amps Amps Amps Amps Amps Amps...
- Page 37 2% Voltage Drop Charts for 90°C Stranded Copper Wire 2% Voltage Drop Charts for 90°C Solid Copper Wire 1-Way Wire Distance (feet), 12 Volt System 1-Way Wire Distance (feet), 12 Volt System Wire Size Wire Size (AWG) Amps Amps Amps Amps Amps Amps...
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Page 38: Certifications
EN 61000-6-2:2005 EMC Immunity, Industrial Environments EN 55022:2007 (Class B) EMC Emissions TrisStar MPPT , MeterBus are trademarks of Morningstar Corporation MODBUS and MODBUS TCP/IP are trademarks of Modbus IDA. www.modbus-ida.org © 2020 Morningstar Corporation. All rights reserved. MS-000946 v6.9 TriStar MPPT Operator’s Manual...
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