Mitsubishi MELSERVO MR-J2S-A-PY091 Series Manual
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Mitsubishi MELSERVO MR-J2S-A-PY091 Series Manual

General purpose ac servo, full closed control compatible
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MITSUBISHI
General Purpose AC Servo
MELSERVO-J2S
Full Closed Control Compatible
MR-J2S- A -PY091 (3.5kW or less)
MR-J2S- A-S091 (5k, 7kW)
MITSUBISHI ELECTRIC CORPORATION
NAGOYA WORKS
BCN-B32110-011
*

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Summary of Contents for Mitsubishi MELSERVO MR-J2S-A-PY091 Series

  • Page 1 MITSUBISHI General Purpose AC Servo MELSERVO-J2S Full Closed Control Compatible MR-J2S- A -PY091 (3.5kW or less) MR-J2S- A-S091 (5k, 7kW) MITSUBISHI ELECTRIC CORPORATION NAGOYA WORKS BCN-B32110-011...
  • Page 2 Revision Version Description Created ・  N ewly created BCN-B32110-011...

  • Page 3: Table Of Contents

    ∼ CONTENTS ∼ CHAPTER 1 FUNCTIONS AND CONFIGURATION 1.1 Overview 1.2 Control Block Diagram 1.3 Specification List 1.4 Model Name 1.5 System Configuration CHAPTER 2 LINEAR SCALES 2.1 Compatible Linear Scale List CHAPTER 3 SIGNALS AND WIRING 3.1 Standard Connection Examples of Full Closed Control Servo Amplifier Control Signals 3.2 Signal/Terminal Explanation CHAPTER 4 OPERATION AND FUNCTIONS 4.1 Startup...

  • Page 4: Chapter 1 Functions And Configuration

    [Items changed from those of the standard model] 1) The A/B/Z differential input I/F unit MR-J2S-CLP01 or Mitsubishi serial interface compatible linear scale is used to detect the position F/B signal of an external encoder such as a linear scale.

  • Page 5: Specification List

    1.3 Specification List (1) Servo amplifiers   Servo Amplifier Model 100A 200A 350A 500A 700A 10A1 20A1 40A1 MR-J2S- -PY091 -PY091 -PY091 -PY091 -PY091 -PY091 -PY091 -PY091 -S091 -S091 -PY091 -PY091 -PY091 V o l t a g e / f r e Three-phase 200 to 230VAC/50, 60Hz or Three-phase 200 to 230VAC/50, 60Hz Single-phase 100 to...

  • Page 6: System Configuration

    1.5 System Configuration (1) When A/B/Z differential input I/F unit (MR-J2S-CLP01) is used The A/B/Z differential input I/F unit (MR-J2S-CLP01) converts external ABZ phase pulses into a position feedback signal that can be used for serial communication. Full closed control is enabled by connecting the output of the ABZ differential input I/F unit to the servo amplifier encoder connector.
  • Page 7 (2) When A/B/Z differential input I/F unit (MR-J2S-CLP01) is not used • System configuration example 3 (when serial communication-specified linear scale is used) Serial I/F linear scale Servo amplifier Controller CN1A,CN1B Position command control Serial communication signal cable signal Encoder signal Linear scale Servo motor BCN-B32110-011...

  • Page 8: Chapter 2 Linear Scales

    Speed System AT343A ABS type Mitutoyo 0.05µm 2.0m/s 2 wire type AT543A SL710 Sony Precision + PL101R 2 wire type 0.2µm 6.4m/s Mitsubishi serial + MJ830 interface SH13 compatibility 0.005µm 1.4m/s INC type +MJ830 Renishaw RGH26P 5.0µm 4.0m/s RGH26Q 1.0µm 3.2m/s...

  • Page 9: Chapter 3 Signals And Wiring

    CHAPTER 3 SIGNALS AND WIRING 3.1 Standard Connection Examples of Full Closed Control Servo Amplifier Control Signals (1) When MR-J2S-CLP01 is used Servo motor Servo amplifier Power supply V SM Three-phase 200VAC MR-J2S-CLP01 When connecting an external Set to CLOSE regenerative brake option, always disconnect the link CN1B...
  • Page 10 (2) When serial communication compatible linear scale is connected to closed end F/B Refer to the MELSERVO-J2-Super Series Full Closed Control Compatible Instruction Manual. (3) About CN2 wiring for closed end serial communication (when MR-J2CLCBL02M-P-H is used) Refer to the MELSERVO-J2-Super Series Full Closed Control Compatible Instruction Manual.  ...

  • Page 11: Signal/Terminal Explanation

    3.2 Signal/Terminal Explanation (1) Main circuit terminal block, control circuit terminal block Terminal Signal Name Abbreviation Function/Application Block Main circuit L1, L2, L3 Main circuit power input terminals. power supply MR-J2S- A : Connect three-phase 200 to 230VAC/50, 60Hz. MR-J2S- A1 : Connect single-phase 100 to 120VAC/50, 60Hz.
  • Page 12 (3) CN1B Signal Name Abbreviation Connector Function/Application I/F internal Digital interface driver power output terminal. power supply Connect with COM when an external power supply is not used. output 24VDC is output across VDD-SG. The permissible current is 80mA. Digital I/F Digital interface driver power input terminal.

  • Page 13: Chapter 4 Operation And Functions

    CHAPTER 4 OPERATION AND FUNCTIONS 4.1 Startup Refer to the MELSERVO-J2-Super Series Full Closed Control Compatible Instruction Manual. Since the parameter number compatibility differs from that of the MR-J2S-B-PY096, read the parameter numbers as indicated below. Table 4.1.1 Model-by-Model Parameter Compatibility List Name and Function MR-J2S- A-PY091/-S091...

  • Page 14: Home Position Return Operation

    4.2 Home Position Return Operation (1) About controller setting Make setting in the controller after conversion into the motor end unit. The command unit issued from the controller depends on the resolution of the motor end. (2) Precautions for home position return 1) General precautions Home position returns are all performed according to the closed end data.

  • Page 15: Functions

    4.3 Functions For the functions that are not described below, refer to the MELSERVO-J2-Super Series Full Closed Control Compatible Instruction Manual. For parameter number compatibility, refer to the Table 4.1.1 Model-by-Model Parameter Compatibility List since the parameter number compatibility differs from that of the MR-J2S-B-PY096. 4.3.1 Test operation Test operation can be performed using the Servo Configuration software, which runs on the personal computer, and the servo amplifier.

  • Page 16: About The Servo Configuration Software

    4.4 About the Servo Configuration Software 4.4.1 When current version of Servo Configuration software (MRZJW3-SETUP111E to -SETUP151E S/W: E1 version) is used The following indicates how to check whether the full closed-related parameter settings are normal or not and whether the servo motor and full closed encoders operate normally or not. Select "MR-J2S-A"...

  • Page 17: When Full Closed Compatible Servo Configuration Software

    4.4.2 When full closed compatible Servo Configuration software (MRZJW3-SETUP151E S/W: E2 version to be released) is used Select "MR-J2S-A full closed" in the system setting of the Servo Configuration software. (1) Batch monitor screen This screen is designed to display Cumulative feedback pulse 2, Within-full-one-revolution position and Full ABS counter as formal names.
  • Page 18 [Explanation of display items and functions] For the monitor display item, click "Start monitor" to read it continuously from the amplifier. Click "Stop monitor" to stop read. For the parameter item, click "Read parameter" to read it from the amplifier, and click "Write parameter" to write.

  • Page 19: Chapter 5 Parameters

    CHAPTER 5 PARAMETERS 5.1 Parameter List   Class No. Abbreviation Name Initial Value Unit Customer Setting Control mode, regenerative brake option 0000 selection Function selection 1 0002 Auto tuning 0105 Electronic gear numerator (Command pulse multiplying factor numerator) Electronic gear denominator (Command pulse multiplying factor denominator) In-position range pulse...
  • Page 20   Class No. Abbreviation Name Initial Value Unit Customer Setting Function selection 2 0000 Function selection 3 (Command pulse selection) 0000 Function selection 4 0000 Feed forward gain Zero speed r/min Analog speed command maximum speed (Note 1)0 (r/min) Analog speed limit maximum speed (Note 1)0 (r/min) Analog torque command maximum output...
  • Page 21   Class NO. Abbreviation Name Initial Value Unit Customer Setting For manufacturer setting 0000 Function selection 6 0000 For manufacturer setting 0000 Function selection 8 0000 Function selection 9 1000 Function selection A 0000 Serial communication time-out selection For manufacturer setting Machine resonance suppression filter 1 0000 Machine resonance suppression filter 2...
  • Page 22 The following parameters are those added to or modified in the MR-J2S- A-S091. For the other parameters, refer to the MELSERVO-J2S-A Specifications and Installation Guide and Instruction Manual since they are the same as those of the standard model. Class Abbre Name and Function Initial...
  • Page 23 Class Abbre Name and Function Initial Unit Setting viation Value Range Analog monitor output 0100 0000h ∼ Set the signals output to the analog monitor outputs. 4C4Ch Analog monitor ch1 output selection The settings and their definitions are as in analog monitor ch2. Multiplying factor of ch1 The set multiplying factor is the same as that of ch2.
  • Page 24 Abbre Name and Function Initial Unit Setting Class viation Value Range Parameter block 0000 0000h ∼ Select the reference and write ranges of the parameters. 100Fh Setting Reference Parameter Range Write Parameter Range Other than Basic parameters (0 to 19) Basic parameters (0 to 19) following 000A...
  • Page 25 Class Abbre Name and Function Initial Unit Setting viation Value Range Input signal selection 2 (CN1B-5) 0111 0000h Assign a function to the input signal of the CN1B-5 pin. ∼ 0FFFh Select the input signal of the CN1B-5 pin. The selectable functions are indicated in the following table. Setting Input Signal Function Setting...
  • Page 26 Class Abbre Name and Function Initial Unit Setting viation Value Range Output signal selection 1 0000 0000h Select the ones that will automatically turn on the ∼ function device signals. 1551h Alarm code output (CN1B-19, A-18, A-19) 0: Invalid 1: Valid Warning output selection Select the connector pin that will output a warning.
  • Page 27 Class Abbre Name and Function Initial Unit Setting viation Value Range Full closed selection 1300 0000h ∼ Select the full closed encoder rotation direction and full closed control error detection functions 1 2 1312h Full closed function 0: Invalid 1: Always valid 2: Switching valid (semi/full switching by DI) Full closed encoder polarity 0: Address increasing direction for motor CCW...
  • Page 28 Class No. Abbrevia Name and Function Initial Unit Setting tion Value Range Input/output signal selection 1 0000 0000h Select the function of the I/O signal. ∼ 0051h Full closed controlling output selection Select the output connector pin. Setting Connector Pin Not output CN1A-19 Do not use.

  • Page 29: Chapter 6 Display

    CHAPTER 6 DISPLAY (1) Display flowchart MODE button Diagnosis Basic Expansion Special Status display Alarm display parameters parameters parameters rd − oF Cumulative feedback Sequence Current alarm Parameter No. 00 Parameter No. 20 Parameter No. 60 pulse [pulse] External signal Last alarm Parameter No.
  • Page 30 (2) Status display Name Symbol Display Range Unit Description −99999 Cumulative pulse Feedback pulses from the servo motor encoder are counted and displayed. feedback pulse ∼ When the value exceeds 99999, it starts with zero. 99999 Press the [set] button to start the value from zero. Servo motor −5400 r/min The speed of the servo motor is displayed.
  • Page 31 (From the previous page) Name Symbol Display Range Unit Description Cumulative −99999 pulse Feedback pulses from the full closed end encoder are counted and displayed. ∼ feedback pulse When the value exceeds 99999, it starts with zero. Press the set button to start the value from zero. 99999 FY １...

  • Page 32: Chapter 7 Troubleshooting

    7 TROUBLESHOOTING 7.1 Alarm List The following protective functions are the alarms that differ from those of the standard model. For the other alarms, refer to the MELSERVO-J2S-A Specifications and Installation Guide and Instruction Manual since they are the same as those of the standard model. Indication Name Definition...

  • Page 33: Alarm Code Outputting And Resetting Methods

    7.2 Alarm Code Outputting and Resetting Methods The alarm code outputting and resetting methods are as follows. Alarm Code Alarm Deactivation Alarm number CN1B CN1A CN1A Power OFF Press "SET" on Alarm reset →ON current alarm (RES) signal screen. AL-28. 2A. 42. 70. 71 7.3 Scale Error (AL.

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