GSi 2 Series Assembly Manual
Bucket elevator
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Also See for 2 Series:
- Installation and operation manual (25 pages) ,
- Installation and operation manual (29 pages)
Related Manuals for GSi 2 Series
Summary of Contents for GSi 2 Series
- Page 1 Bucket Elevator Bucket Elevator Series Assembly Manual PNEG-681 Rev. 3 6/4/01 PNEG-681 Rev. 3 6/4/01...
- Page 2 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Rev. 3 6/4/01...
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Page 3: Table Of Contents
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Table of Contents Equipment Information................4 Safety Alert.....…..............5, 6 Elevator Parts..................7, 8 Installation …………...............…..9 Final Checks & Start-Up………………………………………………….17 Warranty..................…..18 Training Sign Off Sheet..............…19 Rev. 3 6/4/01... -
Page 4: Equipment Information
Serial Number: _______________________________ RPM: _______________________________ Head Pulley Dia.: _______________________________ Discharge Height: _______________________________ Horsepower: _______________________________ The GSI Group, Inc. 1004 East Illinois Street P.O. Box 20 Assumption, IL 62510 Phone: 217-226-4421 Fax: 217-226-4721 Date Purchased: ________________________________ Dealer Name and Phone Number:... -
Page 5: Safety Alert
If labels are damaged or become unreadable, replacement labels are available from the manufacturer. If a decal is damaged or is missing contact: The GSI Group, Inc. Material Handling 1004 East Illinois Street P.O. - Page 6 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL SAFETY GUIDELINES This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidlines.To help you recognize this information, we use the symbols that are defined below.
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Page 7: Elevator Parts
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Head Section Decal Locations Boot Section Decal Locations Rev. 3 6/4/01... - Page 8 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Decals Bonnet Pressure Relief Panel (one each side) Head Pulley Lower Head Section Inspection Door Up Leg Trunking Down Leg Trunking Belt Buckets Tie Angles Inspection Section Inspection Door Boot Section Upside Hopper (Downside Hopper optional) Rev.
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Page 9: Installation
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Receiving Inspection Carefully inspect the shipment for damage as soon as it is received. Verify that the quantity of parts or packages actually received corresponds to the quantity shown on the packing slip. Any discrepancies should be clarified immediately. - Page 10 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL There are a variety of ways to anchor and level the boot section. It is our recommendation to shim to the perimeter, then secure with hold-downs, and finally grout the base. Whatever technique is used it is important that the boot be level and plumb, being checked periodically throughout the installation process, to insure proper elevator erection.
- Page 11 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Pressure Relief Trunking Pressure Relief Trunking is standard trunking that has been modified to include two panels specifically designed for pressure relief. These panels will be located on the short sides of the trunking directly opposite of each other and centered on ten foot (10’) sections of trunking.
- Page 12 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Trunking Installation Prior to any trunking installation inspect for damage to equipment. Immediately repair or replace defective item(s). It is very important to locate a level suffice area in order to correctly assemble the trunking sections. Section together to make double trunking.
- Page 13 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Plumbing To ensure proper bucket elevator plumbness, set up two transits, one in each direction. Refer to the figure below for proper tolerance in elevator erection. Rev. 3 6/4/01...
- Page 14 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Head Bonnet Section The Bonnet has been designed in two piece construction to allow the front (Discharge) side to slide forward and clamp in place for maintenance to the belt, buckets, pulley, etc. The rear (up-leg) side bonnet included factory installed pressure relief panels.
- Page 15 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL other specific types of belt splicing are not recommended. Please consult the factory or your contractor if in question. Buckets are attached to belting using elevator bolts pushed through the belting back side, through the elevator bucket, a flat (fender) washer, a lock washer, and a nut.
- Page 16 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Drives and Lubrication WARNING! Gear reducers are typically shipped without lubricating oil. Fill only with lubricant as specified by the manufacturer. This information can be found in the Owners Maintenance Manual shipped with the gear reducer. Install the vent plug per reducer manufacturer’s recommendations. Bearings are pre-lubricated from the manufacturer and do not require any service upon initial installation.
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Page 17: Final Checks & Start-Up
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Belt Guards All drive packages include a belt guard. The belt guard must be installed anytime the elevator leg is in operation. Check for clearances between all moving parts and the belt guard. Lock-out power source anytime work is being performed requiring belt guard removal. -
Page 18: Warranty
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL THE COMPANY AS THE MANUFACTURER WARRANTS ALL PRODUCTS MANUFACTURED BY THE COMPANY TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF TWENTY-FOUR MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. THE COMPANY’S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR THE COMPANY, TO REPAIR OR REPLACE, AT IT’S OPTION AND EXPENSE, PRODUCTS THAT, IN IT’S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. -
Page 19: Training Sign Off Sheet
SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL Employer/Employee Training Sign Off Sheet The manufacturer is making every effort to warn, guard, and educate the consumer when using the various kinds of equipment that we manufacture. We have included this sign off sheet for you and your staff to use in the training process on installation and operation of the equipment described in this manual. - Page 20 SERIES 2 BUCKET ELEVATOR ASSEMBLY MANUAL T H E G S I G R O U P 1004 East Illinois Street Assumption, Il 52510-0020 Rev. 3 6/4/01...
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