Related Manuals for COOLIUS A10
Summary of Contents for COOLIUS A10
- Page 1 A/C Service-Unit for refrigerant R134a Operating Manual Original Operating Manual Doc.No.: 22092-Rev.05.03 Images may differ from the original...
- Page 2 Figures may be examples, which may differ in appearance from the goods delivered.We also reserve the right to errors, and cannot be held responsible for typographical mistakes. Our general terms and conditions apply. COOLIUS A10...
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Page 3: Table Of Contents
5.4.3 How to modify or delete a saved vehicle ......................5.5 Open program ..................................5.5.1 Recovery ..................................5.5.2 Vacuum ..................................... 5.5.3 A/C system charge ............................... 5.6 A/C pressure test .................................. 5.7 A/C flushing (UNLOCK CODE required) ........................6 Maintenance ....................................6.1 Operation history .................................. COOLIUS A10... - Page 4 7 Technical features ..................................8 Disposal ......................................8.1 Storage for long periods ..............................8.2 Disposal of used fluids ................................ 8.3 Disposal of packaging material ............................8.4 Scrapping the old unit ................................. 9 Contact and support ................................9.1 Service Portal ..................................COOLIUS A10...
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Page 5: Important Notes On The Operating Instructions
Important notes on the operating instructions COOLIUS A10 (the machine) has been designed and built to ensure long lasting, high-level operating reliability with maximum safety for user. This operating manual is part of the machine. Read carefully before use. The user is responsible for the proper use of the machine in accordance with the instructions found in •... -
Page 6: Important Information About Refrigerant
The refrigerant can assume different names depending on the manufacturer! For more information relating to the refrigerant refer to the SAFETY DATA SHEET according to Regulation (EC) No. 1907/2006 (MSDS). The SAFETY DATA SHEET (MSDS) must be delivered to the operator (s) employee (s) using the machine! COOLIUS A10... -
Page 7: Symbols
UV tracer charge: Introduction of UV tracer inside an A/C system in order to detect possible leaks by • means of a UV lamp. Refrigerant charge: Phase during which refrigerant is introduced into an A/C system in the amount • specified by the manufacturer. COOLIUS A10... -
Page 8: General Safety Rules
Before re-introducing refrigerant into the system, the system itself must be evacuated and cleaned. In order to be sure that the system is free of contaminating agents before introducing the refrigerant, all the procedures described in this instruction manual must be followed. COOLIUS A10... -
Page 9: Safety Devices
The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- • ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Operate in sufficiently lit conditions. • COOLIUS A10... -
Page 10: Use Of The Machine
2. START button / LED 3. STOP button / LED 4. Information button (i) 5. Cancel button (X) 6. COOLIUS SELECT with ENTER button / LED 7. Right button / LED 8. Left button / LED 9. USB-Port /LED fig. 001... -
Page 11: The Machine
13 Container for new oil 250ml 14 Container for absorbed oil 250ml 15 LP quick coupling 16 HP quick coupling 17 LP hose 18 HP hose fig. 002 View Front fig. 003 View back fig. 005 View right fig. 004 View left COOLIUS A10... -
Page 12: Transport Lock
On/Off and stopping Start-up: Move the main switch to the ON position (I) Stopping: Move the main switch to the OFF position (O) ATTENTION! Damage to the machine. Do not switch off the machine by unplugging the mains plug! COOLIUS A10... -
Page 13: Preparation For The Use And Settings
Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time Select the display language Turn COOLIUS SELECT to select the language, then con- Select: firm by ENTER. Language 03 After selecting the language, you have two possibilities to ... -
Page 14: Using The Printer
• Paper feed • fig. 008 roll-up printer Before a process: Turn COOLIUS SELECT to select the character then con- CAR DATA:_ firm by ENTER. Max 20 characters (plate, chassis, etc...) 567890 AB DEFGHIJKLM At the end of a process: Press START key for printing. -
Page 15: Program Selection
Refrigerant g. ///// Press ENTER to select a menu item. 01-01-2021 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol shows the current position of the cursor. Full Service The number of symbols shows the number of available ... -
Page 16: Download Service Data
34567890 BCDEFGHIJK > OTHER SELECTIONS SERVICE Then the display shows: Turn COOLIUS SELECT to select the year to be downloaded Year 2020 then press START to confirm, the display shows: Insert an empty USB stick. Insert a USB stick! NOTE: The file-system of the USB stick must be FAT32, if not please format it. - Page 17 Confirm again! Press START key to confirm or STOP to go back to previous screen. If START is pressed, the display shows: Please wait! Wait a few seconds. The recorded data for the selected year is now deleted. COOLIUS A10...
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Page 18: Setting
The value is used as default parameter in: Residual refrigerant check A/C DATABASE FULL SERVICE Turn COOLIUS SELECT to set. Press ENTER to confirm. min. The next menu item is displayed. Leak test: The value is used as default parameter in: Leak test min. -
Page 19: Time-Date
Hoses length: Turn COOLIUS SELECT to set the service hoses length, Set the HP hose then confirm by ENTER. length (red hose) The next menu item is displayed. Language: Turn COOLIUS SELECT to select the language, then con- Select: firm by ENTER. -
Page 20: Company Data
• It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. • Press ENTER to confirm, then the character is written on the blinking cell of first line. Press START key to confirm the setting. -
Page 21: Error Messages
Possible causes: defective A/C system, air in the bottles, etc… for oil/UV charge! Press START to by-pass the process and go to charge process. “START” to by-pass Insufficient The refrigerant quantity is below the minimum quantity required. refrigerant! Perform “Internal vessel charge”. Charge the vessel. COOLIUS A10... -
Page 22: Vessel Charge
If available, open the liquid tank valve (RED). Hose to ext. tank. Otherwise turn the tank up-side-down. Open the valve liquid side. 3. Turn COOLIUS SELECT to set the value. Set the quantity. Minimum: 800 g. • Maximum: the value shown by the display. •... -
Page 23: Programs
If it is required to change the kind of compressor oil, the A/C machine will require flushing to prevent cross contamination of oils. This procedure cleans the hoses and pipes prior to new oil injection. 1. Turn COOLIUS SELECT to select New oil bottl.change OTHER SELECTIONS 2. - Page 24 The machine starts. The process cleans the complete Join HP/LP couplers unit included the service hoses. to the stand and open the valves! Confirm by “START“ At the end, 10. Press STOP key at the end. Internal flushing The machine is ready. end. COOLIUS A10...
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Page 25: Full Service
Full service 2. Turn COOLIUS SELECT to select FULL SERVICE 3. Press ENTER to confirm. 4. Turn COOLIUS SELECT to set the amount of refriger- Set charge amount: ant to be charged into the A/C system. Minimum: 50 g. •... -
Page 26: A/C Database
Hyundai 4. Press ENTER to confirm. 5. Turn COOLIUS SELECT to select the model. Hyundai 6. Press ENTER to confirm. 7. Turn COOLIUS SELECT to select the version of the Hyundai same car. 2012- 8. Press ENTER to confirm. COOLIUS A10... -
Page 27: Owner Database
, you have the ability to create your own database with vehicle data. OWNER DATABASE 5.4.1 Creation of a vehicle 1. Enter in A/C DATABASE Owner DataBase Turn COOLIUS SELECT counter clockwise, the display shows: Confirm by ENTER. NOTE: The display could show for a PLEASE WAIT! very short time. -
Page 28: Selection Of A Vehicle
The display shows: 7. Set the quantity of refrigerant by COOLIUS SELECT Quantity: (from 50 to 5.000). Press START to save. The record is saved in alphabetical order. 5.4.2 Selection of a vehicle 1. Enter in A/C DATABASE Turn COOLIUS SELECT counter clockwise, the display... -
Page 29: Open Program
Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program 2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “RECOVERY”... -
Page 30: A/C System Charge
5.5.3 A/C system charge A) In case of vacuum selected. 1. Turn COOLIUS SELECT to set the Fresh oil value. PAG Oil ml. 10 NOTE: The value indicates only the new oil added to the drained oil. Refrigerant Minimum: 0 g. -
Page 31: A/C Flushing (Unlock Code Required)
1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. Enter the UNLOCK CODE using COOLIUS SELECT. A******* 3. Once done, confirm by START. 34567890 BCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single” or “multi pass” (multiple flushes). -
Page 32: Maintenance
REPORT 3. Press ENTER to confirm. Operation history This menu allows to check the operation history of the machine. The data are not erasable! Turn COOLIUS SELECT to select the following counters: Select counter. • REFRIGERANT RECOVERED FROM R134a recovered... -
Page 33: Counter Reset (Unlock Code Required)
UNLOCK CODE for maintenance counter reset.. 1. Press ENTER to type the unlock code. A******* 2. Use the COOLIUS SELECT to enter the maintenance UNLOCK CODE obtained from www.coolius-ac.com. Confirm by START when done. 34567890 BCDEFGHIJK If the UNLOCK CODE is wrong, repeat the step 2. -
Page 34: Filter Replacement
Before working on the machine, always disconnect the plug from the power supply. 2. Dismount the front cover. 3. By 38 mm wrench unscrew the filter NOTE: Disposal in according to local directives! 4. Lubricate and place correctly the new O-rings. 5. Assembly the new filter. fig. 010 Filter replacement COOLIUS A10... -
Page 35: Vacuum Pump Oil Replacement
4. Fill with new oil. The correct oil level of the pump is around half sight glass (Filling capacity approx. 400 ml). 5. Refit the muffler. 6. Reassemble the front cover. NOTE: The picture could show a different type of vacuum pump. Muffler Sight glass to indicate the oil level Discharge screw Discharge hole fig. 011 Vacuum pump COOLIUS A10... -
Page 36: Report
Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following coun- 01/2020 ters: • REFRIGERANT RECOVERED FROM... -
Page 37: Technical Features
Service hoses compensation Automatic Flushing program On demand Workshop program Configuration Display 4 x 20 characters Keyboard with COOLIUS SELECT Vehicle database Printer Gauges (pulse free) CL 1.0 D 80 mm Service couplings Parker SAE J639 Service hoses 3.0 m SAE J2197 Service hoses extension kit to 6,0 m (additional 3.0 m) -
Page 38: Disposal
Scrapping the old unit If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS A10... -
Page 39: Contact And Support
Contact person: Conrad Bennett Service Portal On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS A10... - Page 40 WOW! ITALY Doc.No.: 22092-Rev.05.03 Viale della Stazione 7 © by WOW! ITALY 39100 Bolzano All rights reserved. www.coolius-ac.com Responsible for content: Product dept.
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