COOLIUS Y10 Operating Manual

COOLIUS Y10 Operating Manual

A/c service-units for refrigerant r1234yf
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Y10
A/C service-units for refrigerant R1234yf
Operating manual
Original operating instructions
Doc.No.: 22082-Rev.03.02

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Summary of Contents for COOLIUS Y10

  • Page 1 A/C service-units for refrigerant R1234yf Operating manual Original operating instructions Doc.No.: 22082-Rev.03.02...
  • Page 2 40. This machine meets the requirements of valid EU directives. 2014/68/EU (PED) 2006/42/EU 2014/30/EU 2014/35/EU The declaration of conformity can be obtained from: www.coolius-ac.com WOW! Würth Online World GmbH Via della Punta 6/2 48018 Faenza (RA) Italy COOLIUS Y10...
  • Page 3: Table Of Contents

    5 Programs ...................................... 5.1 New oil bottle change ................................ 5.2 Fast service .................................... Recovery ....................................Vacuum / A/C system charge ............................5.3 Full service ....................................5.4 A/C database ..................................5.5 Owner Database ................................... 5.5.1 Creation of a vehicle ..............................COOLIUS Y10...
  • Page 4 7 Technical features ..................................8 Disposal ......................................8.1 Storage for long periods ..............................8.2 Disposal of used fluids ................................ 8.3 Disposal of packaging material ............................8.4 Scrapping the old unit ................................. Contact and support ................................9.1 Service Portal COOLIUS-AC.COM ..........................COOLIUS Y10...
  • Page 5: Important Notes On The Operating Instructions

    Important notes on the operating instructions COOLIUS Y10 (the machine) has been designed and built to ensure long lasting, high-level operating reliability with maximum safety for user. This operating manual is part of the machine. Read carefully before use. The user is responsible for the proper use of the machine in accordance with the instructions found in •...
  • Page 6: Important Information About Refrigerant

    IF exposed or concerned: Get medical advice/ attention. P410 + P403 Protect from sunlight. Store in a well-ventilated place. DIRECTIVES 67/548/EEC o 1999/45/EC Symbol(s): R-phrase(s): Extremely flammable. S-phrase(s): Keep container in a well-ventilated place. Keep away from sources of ignition – No smoking. COOLIUS Y10...
  • Page 7: Symbols

    UV tracer charge: Introduction of UV tracer inside an A/C system in order to detect possible leaks by • means of a UV lamp. Refrigerant charge: Phase during which refrigerant is introduced into an A/C system in the amount • specified by the manufacturer. COOLIUS Y10...
  • Page 8: General Safety Rules

    Recycling of refrigerants The recycling machine’s filter system should be replaced regularly in order to maintain the efficiency of the recycling machine General Notions Before re-introducing refrigerant into the system, the system itself must be evacuated and cleaned. COOLIUS Y10...
  • Page 9: Safety Devices

    The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- • ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Operate in sufficiently lit conditions. • COOLIUS Y10...
  • Page 10: Use Of The Machine

    2. START button / LED 3. STOP button / LED 4. Information button (i) 5. Cancel button (X) 6. COOLIUS SELECT with ENTER button / LED 7. Right button / LED 8. Left button / LED 9. USB-Port /LED 10. Emergency switch fig.
  • Page 11: The Machine

    13 Container for new oil 250 14 Container for absorbed oil 250 ml 15 LP-quick coupling 16 HP-quick coupling fig. 002 View Front fig. 003 View back 17 LP-hose 18 HP-hose fig. 005 View right fig. 004 View left COOLIUS Y10...
  • Page 12: Transport Lock

    On/Off and stopping start-up: Move the main switch to the ON position (I) Stopping: Move the main switch to the OFF position (O) Attention! Damage to the machine. Do not switch off the machine by unplugging the mains plug! COOLIUS Y10...
  • Page 13: Preparation For The Use And Settings

    Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time Select the display language Turn COOLIUS SELECT to select the language, then con- Select: firm by ENTER. Language 03 After selecting the language, you have two possibilities to ...
  • Page 14: Using The Printer

    Unlocking the machine The following procedure requires the knowledge of the UNLOCK CODE. 1. By the COOLIUS SELECT enter the UNLOCK CODE. Once done, confirm by START. If the UNLOCK CODE is wrong, repeat the proce- • dure just described.
  • Page 15: Download The Service Report

    This password can be also used at any time in 34567890 BCDEFGHIJK Other selections > SERVICE Then the display shows: Turn COOLIUS SELECT to select the year to be downloaded then press START to confirm, the display shows: Insert an empty USB stick. Insert a USB stick! NOTE: The file-system of the USB stick must be FAT32, if not please format it.
  • Page 16 Delete data? Press START to confirm or STOP to go back to previous Confirm again! screen. Press START to confirm, the display shows: Please wait! Wait a few seconds. The recorded data for the selected year is now deleted. COOLIUS Y10...
  • Page 17: Program Selection

    Refrigerant g. ///// Press ENTER to select a menu item. 01-01-2018 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol  shows the current position of the cursor. Full Service The number of symbols shows the number of available ...
  • Page 18: Setting

    Setting 4.5.1 Machine set-up The procedure allows to set the machine. Turn COOLIUS SELECT to select. Press ENTER to confirm. Recovery data: The data are reported on the ticket (refrigerant Print recovery • quantity and oil). data? The data are not reported.
  • Page 19: Time-Date

    Hoses length Press ENTER key: Hoses length Turn COOLIUS SELECT to set the service hoses length, Set the HP hose then confirm by ENTER. length (red hose) Language: Turn COOLIUS SELECT to select the language, then con- Select: firm by ENTER.
  • Page 20: Company Data

    If required, press X key to delete. • It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. • Press ENTER to confirm. The character is reported on the first line.
  • Page 21: Error Messages

    If available, open the liquid tank valve (RED). Hose to ext. tank. Otherwise turn the tank up-side-down. Open the valve liquid side. 3. Turn COOLIUS SELECT to set the value. Set the quantity. Minimum: 800 g. • Maximum: the value shown by the display. •...
  • Page 22 6. Close the tank valve and disconnect the red hose from the tank. Close the external 7. Press START key to confirm. tank valve. Refrigerant recovery from the service hoses Press STOP key to end. Vessel charge end. g.///// COOLIUS Y10...
  • Page 23: Programs

    If it is required to change the kind of compressor oil, the A/C machine will require flushing to prevent cross contamination of oils. This procedure cleans the hoses and pipes prior to new oil injection. 1. Turn COOLIUS SELECT to select New oil bottl.change OTHER SELECTIONS 2.
  • Page 24: Fast Service

    • min. 15 Maximum: 999 min. • 2. Press ENTER to confirm. Leak test min. 3. Turn COOLIUS SELECT to set the leak test time. Minimum: 2 min. • Maximum: 60 min. • 4. Press ENTER to confirm. COOLIUS Y10...
  • Page 25 Oil/UV charge AUTOMATIC” / “MANUAL” / “NO Automatic 6. If “ ” is selected: AUTOMATIC Turn COOLIUS SELECT to set the Fresh oil value. PAG Oil ml. 10 UV Dye Note: The value indicates only the new oil added to the drained oil.
  • Page 26: Full Service

    2. Turn COOLIUS SELECT to select “ ” FULL SERVICE 3. Press ENTER to confirm.  4. Turn COOLIUS SELECT to set the amount of refriger- Set charge amount: ant to be charged into the A/C system. Minimum: 50 g. •...
  • Page 27: A/C Database

    Hyundai 4. Press ENTER to confirm. 5. Turn COOLIUS SELECT to select the model. Hyundai 6. Press ENTER to confirm. 7. Turn COOLIUS SELECT to select the version of the Hyundai same car. 2012- 8. Press ENTER to confirm. COOLIUS Y10...
  • Page 28: Owner Database

    , you have the ability to create their own, frequently used vehicle data. OWNER DATEBASE 5.5.1 Creation of a vehicle 1. Enter in A/C DATABASE Owner DataBase Turn COOLIUS SELECT counter clockwise, the display shows: Confirm by ENTER. NOTE: The display could show for a PLEASE WAIT! very short time.
  • Page 29: Selection Of A Vehicle

    7. Set the quantity of refrigerant by COOLIUS SELECT (from Quantity: 50 to 5.000). Press START to save. The record is saved in alphabetical order. 5.5.2 Selection of a vehicle 1. Enter in A/C DATABASE Turn counter clockwise, the display...
  • Page 30: Open Program

    Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program  2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “RECOVERY”...
  • Page 31: Vacuum

    • min. 20 Maximum: 999 min. • 2. Press ENTER to confirm. Leak test min. 3. Turn COOLIUS SELECT to set the leak test time. Minimum: 2 min. • Maximum: 60 min. • 4. Press ENTER to confirm. 5.6.3 A/C system charge A) In case of vacuum selected.
  • Page 32: A/C Flushing (Unlock Code Required)

    +497940981888188. 1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. By the COOLIUS SELECT enter the UNLOCK CODE A******* 3. Once done, confirm by START. 34567890 BCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single or Multi pass” (multiple flushes).
  • Page 33: Maintenance

    REPORT 3. Press ENTER to confirm. Operation history By this menu is possible to check the operation history of the machine. The data are not erasable! 1. Turn COOLIUS SELECT to select the following coun- Select counter. ters: HFO recovered •...
  • Page 34: Next Service

    Only genuine spare parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the machine! Go to website www.coolius-ac.com or call the hotline +497940981888188 to get the UNLOCK CODE for maintenance counter reset..
  • Page 35: Filter Replacement

    Before working on the machine, always disconnect the plug from the power supply. 2. Dismount the front cover. 3. By 38 mm wrench unscrew the filter Note! Disposal in according to local directives! 4. Lubricate and place correctly the new O-rings. 5. Assembly the new filter. fig. 008 Filter replacement COOLIUS Y10...
  • Page 36: Vacuum Pump Oil Replacement

    5. Refit the muffler. Note: The picture could show a different type of vacuum pump. 1 Muffler 2 Sight glass to indicate the oil level 3 Discharge screw 4 Discharge hole 5. Reassemble the front cover. fig. 009 Vacuum pump COOLIUS Y10...
  • Page 37: Report

    Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following coun- 01/2017 ters: • REFRIGERANT RECOVERED FROM...
  • Page 38: Technical Features

    Service hoses compensation Automatic Flushing program On demand Workshop program Configuration Display 4 x 20 characters Keyboard with COOLIUS SELECT Car Database (32 Mb) Printer YES / On demand Gauges (pulse free) CL 1.0 D 80 mm Service couplings Parker SAE J639 Service hoses 3.0 m...
  • Page 39: Disposal

    Scrapping the old unit If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS Y10...
  • Page 40: Contact And Support

    Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS Y10...
  • Page 41 Viale della Stazione 7 © by WOW! ITALY Wealsoreservetherighttoerrors,andcannotbe held 39100 Bolzano All rights reserved. responsible for typographical mistakes. Our gene- www.coolius-ac.com Responsible for content: Product dept. ral terms and conditions apply.

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