Related Manuals for COOLIUS Y50A
Summary of Contents for COOLIUS Y50A
- Page 1 Y50A A/C Service-Unit for refrigerant R1234yf with integrated refrigerant analyzer Operating Manual Original Operating Manual Doc.No.: 22362_Rev.01.03...
-
Page 2: Introduction
We reserve the right to make changes to the product at any time, if we consider them to be in the interest of quality improvement, without prior notice or notification. Figures may be examples, which may differ in appearance from the goods delivered.Wealsoreservetherighttoerrors,andcannotbe held responsible for typo- graphical mistakes. Our general terms and conditions apply. COOLIUS Y50A... -
Page 3: Table Of Contents
..................................4.11 Vessel charge ..................................5 Programs ..................................... 5.1 New oil bottle change ................................ 5.2 Full service ....................................5.3 A/C database ..................................5.4 Owner DataBase .................................. 5.4.1 Creation of a vehicle ..............................5.4.2 Selection of a vehicle ..............................COOLIUS Y50A... - Page 4 ..................................8 Disposal ......................................8.1 Storage for long periods ..............................8.2 Disposal of used fluids ................................ 8.3 Disposal of packaging material ............................8.4 Scrapping the old unit ................................. 9 Contact and support ................................9.1 Service Portal COOLIUS-AC.COM ..........................COOLIUS Y50A...
-
Page 5: Important Notes On The Operating Instructions
Important notes on the operating instructions COOLIUS Y50A (the machine) has been designed and built to ensure long lasting, high-level operating relia- bility with maximum safety for user. This operating manual is part of the machine. Read carefully before use. -
Page 6: Important Information About Refrigerant
IF exposed or concerned: Get medical advice/ attention. P410 + P403 Protect from sunlight. Store in a well-ventilated place. DIRECTIVES 67/548/EEC o 1999/45/EC Symbol(s): R-phrase(s): Extremely flammable. S-phrase(s): Keep container in a well-ventilated place. Keep away from sources of ignition – No smoking. COOLIUS Y50A... -
Page 7: Symbols
• Oil charge: Introduction of oil inside an A/C system for the purpose of maintaining the amount of oil specified by the manufacturer. • UV dry charge: Introduction of UV dye inside an A/C system in order to detect possible leaks by means of a UV lamp. COOLIUS Y50A... -
Page 8: General Safety Rules
The tank used for storing refrigerants must be assigned to specific refrigerants to avoid different refrigerants mixing Recycling Capacity The recycling machine’s filter system should be replaced regularly in order to maintain the efficiency of the recycling machine COOLIUS Y50A... -
Page 9: Safety Devices
• The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Protect the machine from direct sun rays, rain, etc… • Operate in sufficiently lit conditions. COOLIUS Y50A... -
Page 10: Use Of The Machine
2 START button / LED 3 STOP button / LED 4 Information button (i) 5 Cancel button (X) 6 COOLIUS SELECT with ENTER button / LED 7 Right button / LED 8 Left button / LED 9 Printer 10 USB-Port 11 Mushroom safety switch fig. -
Page 11: The Machine
22 Inlet port for pressure test (Max 12 bar) 23 Ventilation Security System inlet grid 24 Mushroom safety switch 25 External filter for Refrigerant analyzer 26 Refrigerant analyzer 27 Original filter of the Refrigerant analyzer fig. 005 Right view fig. 004 Left view COOLIUS Y50A... -
Page 12: Transport Lock
On/Off and stopping Start-up: Move the main switch to the ON position (I) Stopping: Move the main switch to the OFF position (0) ATTENTION! Damage to the machine. Do not switch off the machine by unplugging the plug! COOLIUS Y50A... -
Page 13: Preparation For The Use And Settings
Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time and activation Select the display language Turn COOLIUS SELECT to select the language, then confirm Select: by ENTER. Language 03 After selecting the language, you have two possibilities to ... -
Page 14: Using The Printer
To continue with the activation it is required the knowledge of the UNLOCK CODE. 4. By the COOLIUS SELECT enter the UNLOCK CODE. Once done, confirm by START. • If the UNLOCK CODE is wrong, repeat the procedure just described. -
Page 15: Program Selection
Refrigerant g.///// Press ENTER to select a menu item. 01-01-2018 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol shows the current position of the cursor. Full Service The number of symbols shows the number of available ... -
Page 16: Download Service Data
34567890 BCDEFGHIJK OTHER > SELECTIONS SERVICE Then the display shows: Turn COOLIUS SELECT to select the year to be downloaded Year 2018 then press START to confirm, the display shows: Insert an empty USB stick. Insert a USB stick! NOTE: The file-system of the USB stick must be FAT32, if not please format it. - Page 17 Confirm again! Press START key to confirm or STOP to go back to previous screen. If START is pressed, the display shows: Please wait! Wait a few seconds. The recorded data for the selected year is now deleted. COOLIUS Y50A...
-
Page 18: Setting
The next menu item is displayed. UV Dye: The default value is applied in: A/C DataBase Full service Turn COOLIUS SELECT to set the value. Press ENTER key UV Dye to confirm. NOTE: to bypass the process The next menu item is displayed. -
Page 19: Time-Date
AA000000 Printer online (Activated). Printer off line or not installed. Optional Turn COOLIUS SELECT to select 1 or 0. Printer Press ENTER to confirm, then press STOP key to exit. Nitrogen Pressure Test Automatic Nitrogen Pressure Test activated and auto Nitrogen Press.Test... -
Page 20: Company Data
• If required, press X key to delete. • It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. Press ENTER to confirm. The character is reported on the first line. -
Page 21: Maintenance Messages
The refrigerant quantity is below the minimum quantity Insufficient required. refrigerant. Perform Charge the vessel. VESSEL CHARGE The pressure is too low to complete the A/C System Char- Error! ge (in case of A/C System Charge performed by “LP PORT” A/C System Charge only). COOLIUS Y50A... -
Page 22: Refrigerant Analyzer Error Messages
SERVICE CENTER ERROR Refrigerant analyzer not working, contact SERVICE CEN- Contact TER. SERVICE CENTER Not enough pressure Not enough refrigerant to perform the test. for Refrigerant Please check the LP and HP gauges. Quality Test COOLIUS Y50A... -
Page 23: Refrigerant Test
It is also possible to perform the Refrigerant Test on a refrigerant tank or on an A/C system as a single process. Connect the HP or LP hose to the refrigerant tank or to the A/C system that has to be tested. 1. Turn COOLIUS SELECT to select Other selections Press ENTER to confirm. - Page 24 REFRIGERANT TEST menu is performed. If another menu is selected and then the refrigerant test is automatically performed, the composition of the gas will be printed only in case of failed test. COOLIUS Y50A...
-
Page 25: Vessel Charge
Otherwise turn the tank up-side-down. Open the valve liquid side. 3. Turn COOLIUS SELECT to set the value. Set the quantity. • Minimum: 800 g. • Maximum: the value shown by the display. 4. Press ENTER to confirm.. - Page 26 The machine now performs a self-cleaning process See chapter 4.6 Automatic Internal flushing p. 20 if “Automatic internal flushing” is activated under g.///// See chapter Automatic internal Machine Set-up flushing. p. 19 Otherwise it goes to stand-by mode. COOLIUS Y50A...
-
Page 27: Programs
2. Turn COOLIUS SELECT to select New oil bottle change Press ENTER to confirm 3. Turn COOLIUS SELECT to select the bottle that has to Select oil type: be replaced (PAG oil or POE oil). Press ENTER to confirm. -
Page 28: Full Service
2. Turn COOLIUS SELECT to select Full Service 3. Press ENTER to confirm. 4. Turn COOLIUS SELECT to set the amount of refrigerant to be charged into the A/C system. • Minimum: 50 g. 5. Press ENTER to confirm. - Page 29 See chapter 4.6 Automatic Internal flushing At the end The machine performs a self-cleaning process p. 20 See chapter Automatic if “Automatic internal flushing” is activated under Machine Set-up internal flushing. p. 19 Otherwise it goes to stand-by mode. COOLIUS Y50A...
-
Page 30: A/C Database
Hyundai Press ENTER to confirm. 4. Turn COOLIUS SELECT to select the model. Hyundai Press ENTER to confirm. 5. Turn COOLIUS SELECT to select the version of the Hyundai vehicle. Press ENTER to confirm. 2012- 6. Refrigerant quantitty and oil viscosity are shown. -
Page 31: Owner Database
34567890 BCDEFGHIJK 6. When the model is filled, press START to confirm. 7. Set the quantity of refrigerant by COOLIUS SELECT Quantity: (from 50 to 5.000). Press START to save. The record is saved in alphabetical order. -
Page 32: Selection Of A Vehicle
COOLIUS SELECT UserModel shows: INFO 2. Turn COOLIUS SELECT to select the desired vehicle, Automatic then press ENTER to use it, or STOP to exit. 3. Turn COOLIUS SELECT to choose between: • The machine performs a complete process using the default values for oil and UV... -
Page 33: Open Program
Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program 2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “Recovery”... - Page 34 If charging pressure is too low Not enough (below the minimum allowed threshold). pressure to test the A/C system! Press STOP to exit. MESSAGE: If during the test a leak is detected: Leakage in the A/C system Press STOP to exit. under test. COOLIUS Y50A...
-
Page 35: Vacuum
4. Press ENTER to confirm. A/C system charge A) In case of vacuum selected: Select oil type: 1. Turn COOLIUS SELECT to select the oil type (PAG oil or POE oil). PAG oil Press ENTER to confirm. 1. Turn COOLIUS SELECT to set the Fresh oil value. -
Page 36: A/C Pressure Test
5. At the end The machine performs a self-cleaning pro- See chapter 4.6 Automatic Internal flushing p. cess if “Automatic internal flushing” is activated under See chapter Automatic internal flushing. p. 19 Machine Set-up Otherwise it goes to stand-by mode. COOLIUS Y50A... -
Page 37: A/C Flushing (Unlock Code Required)
+497940981888188. 1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. By the COOLIUS SELECT enter the UNLOCK CODE A******* 3. Once done, confirm by START. 34567890 BCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single or Multi pass” (multiple flushes). -
Page 38: Maintenance
Report 3. Press ENTER to confirm. Operation history By this menu is possible to check the operation history of the machine. The data are not erasable! 1. Turn COOLIUS SELECT to select the following coun- Select counter. ters: HFO recovered •... -
Page 39: Counter Reset (Unlock Code Required)
Only genuine spare parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the machine! Go to website www.coolius-ac.com or call the hotline +497940981888188 to get the UNLOCK CODE for maintenance counter reset.. -
Page 40: Vacuum Pump Oil Replacement
The picture could show a different type of vacuum pump. (1) Muffler (2) Sight glass to indicate the oil level (3) Discharge screw 6. Close the front cover. The machine cannot be used with the front cover opened. fig. 013 Vacuum pump COOLIUS Y50A... -
Page 41: Report
Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following coun- 01/2018 ters: • Refrigerant recovered from... -
Page 42: Refrigerant Weight Scale
1. Disconnect the waste oil bottle from its coupler. Unload used oil 2. Press START key to confirm bottle disconnected. scale! WARNING! Confirm by START only if the waste oil bottle is disconnected! 3. Wait the end, then reconnect the waste oil bottle. COOLIUS Y50A... -
Page 43: Technical Features
Technical features Technical features COOLIUS Y50A Power 230V+/-10% 50Hz Operating temperature range 10/49 °C Refrigerant R1234yf Internal vessel capacity (Kg) 20 kg Maximum pressure (PS) 20 bars Compressor 3/8 HP Recovery rate (liquid) 500 g/min’ Not condensable gas discharge Automatic... - Page 44 Configuration Refrigerant Analyzer (Neutronics Inc.) SAE J2927 Display 4 x 20 characters Keyboard with COOLIUS SELECT Car Database Printer Pressure gauges (pulse free) CL 1.0 D 80 mm Service couplings Parker SAE J639 Service hoses 3.0 m SAE J2888 Service hoses extension kit to 6.0 m (additional 3.0 m)
-
Page 45: Disposal
Scrapping the old unit If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS Y50A... -
Page 46: Contact And Support
Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS Y50A... - Page 47 WOW! ITALY Doc.No.: 22362_Rev.01.03 Viale della Stazione 7 © by WOW! ITALY 39100 Bolzano All rights reserved. www.coolius-ac.com Responsible for content: Product dept.
Need help?
Do you have a question about the Y50A and is the answer not in the manual?
Questions and answers