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Summary of Contents for COOLIUS A30
- Page 1 A/C Service-Unit for refrigerant R134a Operating Manual Original Operating Manual Doc.No.: 22262_Rev.04.00...
- Page 2 If you have any questions, please contact the respective service partner of your country tact and support p. 42 This machine meets the requirements of valid EU directives. 2014/68/EU (PED) 2006/42/EU 2014/30/EU 2014/35/EU The EU declaration of conformity can be obtained from: www.coolius-ac.com COOLIUS A30...
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Page 3: Table Of Contents
5.3 A/C database ..................................5.4 Owner DataBase .................................. 5.4.1 Creation of a vehicle ..............................5.4.2 Selection of a vehicle ..............................5.4.3 How to modify or delete a saved vehicle ......................5.5 Open program ..................................5.5.1 Process setting ................................Recovery ..................................COOLIUS A30... - Page 4 ..................................8 Disposal ......................................8.1 Storage for long periods ..............................8.2 Disposal of used fluids ................................ 8.3 Disposal of packaging material ............................8.4 Scrapping the old unit ................................. 9 Contact and support ................................9.1 Service Portal COOLIUS-AC.COM ..........................COOLIUS A30...
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Page 5: Important Notes On The Operating Instructions
Important notes on the operating instructions COOLIUS A30 (the machine) has been designed and built to ensure long lasting, high-level operating reliability with maximum safety for user. This operating manual is part of the machine. Read carefully before use. The user is responsible for the proper use of the machine in accordance with the instructions found in •... -
Page 6: Important Information About Refrigerant
Risk of injury due to improper use. This machine is intended for use by Qualified personnel only. Such users must have a knowledge of the basics of refrigeration, refrigeration system, refrigerants and the potential hazards that unit under high pressure can cause. COOLIUS A30... -
Page 7: Important Safety Instructions
It’s essential to use only the refrigerant indicated on the identification label. Mixtures with other types of • refrigerant will seriously damage the cooling and refrigeration system, as well as the machine. COOLIUS A30... -
Page 8: Guidelines For Handling Refrigerants
Clean and maintain the machine regularly, especially when highly contaminated refrigerant is used: it is extremely important that contamination from the previous operation is not transferred to subsequent operations. COOLIUS A30... -
Page 9: Safety Devices
The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- • ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Operate in sufficiently lit conditions. • COOLIUS A30... -
Page 10: Use Of The Machine
2. START button / LED 3. STOP button / LED 4. Information button (i) 5. Cancel button (X) 6. COOLIUS SELECT with ENTER button / LED 7. Right button / LED 8. Left button / LED 9. Printer 10. USB-Port fig. -
Page 11: The Machine
14 Container for new oil 500 ml 15 LP quick coupling 16 HP quick coupling 17 LP hose fig. 002 Front view fig. 003 Rear view 18 HP hose 19 By-pass fig. 005 Right view fig. 004 Left view COOLIUS A30... -
Page 12: Transport Lock
On/Off and stopping Start-up: Move the main switch to the ON position (I) Stopping: Move the main switch to the OFF position (0) ATTENTION! Damage to the machine. Do not switch off the machine by unplugging the mains plug! COOLIUS A30... -
Page 13: Preparation For The Use And Settings
Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time and activation Select the display language Turn COOLIUS SELECT to select the language, then confirm Select: by ENTER. Language 03 After selecting the language, you have two possibilities to ... -
Page 14: Using The Printer
• Paper feed • fig. 016 Roll-up printer Before a process: Turn COOLIUS SELECT to select the character then confirm CAR DATA:_ by ENTER. Max 20 characters (plate, chassis, etc...). 567890 AB DEFGHIJKLM At the end of a process: Press START key to print. -
Page 15: Program Selection
Refrigerant g. ///// Press ENTER to select a menu item. 01-01-2021 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol shows the current position of the cursor. Full Service The number of symbols shows the number of available ... -
Page 16: Download Service Data
OTHER SELECTIONS SERVICE Then the display shows: Year 2020 Turn COOLIUS SELECT to select the year to be downloaded then press START to confirm, the display shows: Insert an empty USB stick. Insert a USB stick! NOTE: The file-system of the USB stick must be FAT32, if not please format it. -
Page 17: Please Wait
Confirm again! Press START key to confirm or STOP to go back to previous screen. If START is pressed, the display shows: Please wait! Wait a few seconds. The recorded data for the selected year is now deleted. COOLIUS A30... -
Page 18: Setting
The value is used as default parameter in: Residual refrigerant check A/C DATABASE FULL SERVICE Turn COOLIUS SELECT to set. Press ENTER to confirm. min. The next menu item is displayed. Leak test: The value is used as default parameter in: Leak test min. -
Page 19: Time-Date
Hoses length: Turn COOLIUS SELECT to set the service hoses length, Set the HP hose then confirm by ENTER. length (red hose) The next menu item is displayed. Language: Turn COOLIUS SELECT to select the language, then con- Select: firm by ENTER. -
Page 20: Company Data
• It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. • Press ENTER to confirm, then the character is written on the blinking cell of first line. Press START key to confirm the setting. -
Page 21: Error Messages
If available, open the liquid tank valve (RED). hose to ext. tank. Otherwise turn the tank up-side-down. Open the valve liquid side. 3. Turn COOLIUS SELECT to set the value. Set the quantity. Minimum: 800 g. • Maximum: the value shown by the display. •... - Page 22 6. Close the tank valve and disconnect the red hose from the tank. Close the external Press START key to confirm. tank valve. Refrigerant recovery from the service hoses 7. Press STOP key to end. Vessel charge end. g.///// COOLIUS A30...
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Page 23: Programs
If it is required to change the kind of compressor oil, the A/C machine will require flushing to prevent cross contamination of oils. This procedure cleans the hoses and pipes prior to new oil injection. 1. Turn COOLIUS SELECT to select OTHER SELECTIONS Press ENTER to confirm. - Page 24 Press START key to confirm. The machine starts.The process cleans the complete open the valves! unit included the service hoses. Confirm by “START“ At the end: Internal flushing Press STOP key to exit.. The machine is ready. end. COOLIUS A30...
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Page 25: Full Service
2. Turn COOLIUS SELECT to select FULL SERVICE 3. Press ENTER to confirm. 4. Turn COOLIUS SELECT to set the amount of refrigerant to be charged into the A/C system. Minimum: 50 g. • 5. Press ENTER to confirm. - Page 26 PAG Oil Vacuum mb. /// 13. Press STOP key to end. A/C system charge Equipment with printer: See chapter 4.2 Using the printer p. 14 14. Press START key to print or STOP key to skip. Quantity g. //// COOLIUS A30...
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Page 27: A/C Database
Audi Press ENTER to confirm. 4. Turn COOLIUS SELECT to select the model. Audi Press ENTER to confirm. A6 (4G) 5. Turn COOLIUS SELECT to select the version of the Audi vehicle. A6 (4G) Press ENTER to confirm. 02/2011- 6. Refrigerant quantitty and oil viscosity are shown. -
Page 28: Owner Database
34567890 BCDEFGHIJK 6. When the model is filed, press START to confirm. The display shows: 7. Set the quantity of refrigerant by COOLIUS SELECT Quantity: (from 50 to 25.000). Press START to save. The record is saved in alphabetical order. -
Page 29: How To Modify Or Delete A Saved Vehicle
3. Turn COOLIUS SELECT to choose between: The machine performs a complete process using the default values for oil and UV • AUTOMATIC (set in MACHINE SET-UP The machine goes to the complete process set-up • MANUAL See chapter 5.5 Open program p. 30 RECOVERY / VACUUM / A/C SYSTEM CHARGE 4. -
Page 30: Open Program
Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program 2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “RECOVERY”... -
Page 31: A/C System Charge
A/C system charge A) In case of vacuum selected: 1. Turn COOLIUS SELECT to set the Fresh oil value. PAG Oil ml. 10 NOTE: The value indicates only the new oil added to the UV Dye drained oil. Refrigerant Minimum: 0 g. -
Page 32: A/C Pressure Test
At the end confirm by STOP. the A/C System! Verify the A/C system pressures 3. Perform the instruction. Disconnect the HP Press START to confirm service hose (red) from the A/C system 4. Wait the end. Refrigerant recovery from the service hoses. COOLIUS A30... -
Page 33: A/C Flushing (Unlock Code Required)
+497940981888188. 1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. Enter the UNLOCK CODE using COOLIUS SELECT. A******* 3. Once done, confirm by START. 34567890 BCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single” or “multi pass” (multiple flushes). -
Page 34: Maintenance
• REPORT 3. Press ENTER to confirm. Operation history This menu allows to check the operation history of the machine. The data are not erasable! 1. Turn COOLIUS SELECT to select the following coun- Select counter. ters: R134a recovered •... -
Page 35: Counter Reset (Unlock Code Required)
+497940981888188 to get the UNLOCK CODE for maintenance counter reset.. 1. Press ENTER to type the unlock code. A******* 2. Use the COOLIUS SELECT to enter the maintenance UNLOCK CODE obtained from www.coolius-ac.com. Confirm by START when done. 34567890 BCDEFGHIJK If the UNLOCK CODE is wrong, repeat the step 2. -
Page 36: Vacuum Pump Oil Replacement
6. Close the front cover. The machine cannot be used with the front cover opened. NOTE: The picture could show a different type of vacuum pump. Muffler Sight glass to indicate the oil level Discharge screw fig. 019 Vacuum pump COOLIUS A30... -
Page 37: Report
Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following coun- 01/2020 ters: • “REFRIGERANT RECOVERED FROM R134a recovered A/C SYSTEM”... -
Page 38: Refrigerant Weight Scale
1. Disconnect the waste oil bottle from its coupler. Unload used oil 2. Press START key to confirm bottle disconnected. scale! WARNING! Confirm by START only if the waste oil bottle is disconnected! 3. Wait the end, then reconnect the waste oil bottle. COOLIUS A30... -
Page 39: Technical Features
Service hoses compensation Automatic Flushing program On demand Workshop program Configuration Display 4 x 20 characters Keyboard with COOLIUS SELECT Vehicle Database Printer Pressure gauges (pulse free) CL 1.0 D 80 mm Service couplings Parker SAE J639 Service hoses 5.0 m SAE J2197 Service hoses extension kit to 8,0 m (additional 3.0 m) - Page 40 COOLIUS A30...
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Page 41: Disposal
Scrapping the old unit If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS A30... -
Page 42: Contact And Support
Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS A30... - Page 43 Viale della Stazione 7 © by WOW! ITALY the goods delivered.Wealsoreservetherighttoerror 39100 Bolzano All rights reserved. s,andcannotbe held responsible for typographical www.coolius-ac.com Responsible for content: Product dept. mistakes. Our general terms and conditions apply.
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