A/c service-unit for refrigerant r1234yf with integrated refrigerant analyzer (47 pages)
Summary of Contents for COOLIUS A30 BUS
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A30 BUS A/C Service-Unit for refrigerant R134a Operating Manual Original Operating Manual Doc.No.: 22102-V20177rev03.b...
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3636. This machine meets the requirements of valid EU directives. 2014/68/EU (PED) 2006/42/EU 2014/30/EU 2014/35/EU The declaration of conformity can be obtained from: www.coolius-ac.com WOW! Würth Online World GmbH Via della Punta 6/2 48018 Faenza (RA) Italy COOLIUS A30 BUS...
5.4 Open program ................................5.4.1 Recovery ................................5.4.2 Vacuum ................................... 5.4.3 A/C system charge .............................. 5.4.4 A/C pressure test ..............................5.5 A/C flushing (UNLOCK CODE required) ....................... 6 Maintenance ..................................6.1 Operation history ................................. 6.2 Next service .................................. COOLIUS A30 BUS...
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7 Technical features ................................8 Disposal ....................................8.1 Storage for long periods ............................8.2 Disposal of used fluids ............................... 8.3 Disposial of packaging material ..........................8.4 Scrapping the old unit ..............................Contact and support ..............................Service Portal COOLIUS-AC.COM ........................COOLIUS A30 BUS...
Important notes on the operating instructions COOLIUS A30 BUS (the machine) has been designed and built to ensure long lasting, high-level operating reliability with maximum safety for user. This operating manual is part of the machine. Read carefully before use.
For more information relating to the refrigerant refer to the SAFETY DATA SHEET according to Regulation (EC) No. 1907/2006 (MSDS). The SAFETY DATA SHEET (MSDS) must be delivered to the operator (s) employee (s) using the machine! COOLIUS A30 BUS...
UV tracer charge: Introduction of UV tracer inside an A/C system in order to detect possible leaks by • means of a UV lamp. Refrigerant charge: Phase during which refrigerant is introduced into an A/C system in the amount • specified by the manufacturer. COOLIUS A30 BUS...
The tank used for storing refrigerants must be assigned to specific refrigerants to avoid different refrigerants mixing Recycling of refrigerants The recycling machine’s filter system should be replaced regularly in order to maintain the efficiency of the recycling machine COOLIUS A30 BUS...
The unit has been designed for use at a maximum altitude of 1000 m above sea level, within a tempera- • ture range of +10 and +49°C and with a maximum humidity of 50% at +40°C. Operate in sufficiently lit conditions. • COOLIUS A30 BUS...
2. START button / LED 3. STOP button / LED 4. Information button (i) 5. Cancel button (X) 6. COOLIUS SELECT with ENTER button / LED 7. Right button / LED 8. Left button / LED fig. 001 Control panel...
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14 Container for new oil 500 ml 15 LP quick coupling 16 HP quick coupling 17 LP hose 18 HP hose fig. 004 View Front fig. 005 View back 19 By-pass fig. 007 View right fig. 006 View left COOLIUS A30 BUS...
Press the Power Switch (I) to turn on the Machine. The ventilation security system starts. Switch on the machine for the first time Select the display language Turn COOLIUS SELECT to select the language, then confirm Select: by ENTER. Language 03 After selecting the language, you have two possibilities to ...
START key is available. Unlocking the machine The following procedure requires the knowledge of the UNLOCK CODE. 1. By the COOLIUS SELECT enter the UNLOCK CODE. Once done, confirm by START. If the UNLOCK CODE is wrong, repeat the procedure •...
• Paper feed • fig. 008 roll-up printer Before a process: Turn COOLIUS SELECT to select the character then confirm by CAR DATA:_ ENTER. Max 20 characters (plate, chassis, etc...). 567890 ABCDEFGHIJKLM At the end of a process: Press START key for printing.
Refrigerant g. ///// Press ENTER to select a menu item. 01-01-2017 10:20:30 Turn COOLIUS SELECT to select the required program. The symbol shows the current position of the cursor. Full Service The number of symbols shows the number of available ...
UV Dye: The default value is applied in: UV Dye A/C DATABASE FULL SERVICE Turn COOLIUS SELECT to set the value. Press ENTER key to confirm. NOTE: to bypass the process The next menu item is displayed. COOLIUS A30 BUS...
Hoses length Press ENTER key: Hoses length Turn COOLIUS SELECT to set the service hoses length, then Set the HP hose confirm by ENTER. length (red hose) Language: Turn COOLIUS SELECT to select the language, then confirm by ENTER. The next menu item is displayed.
If required, press X key to delete. • It is possible to move in the line by LEFT / RIGHT • Turn COOLIUS SELECT to select the next character. • Press ENTER to confirm. The character is reported on the first line.
The equipment may not contain enough refrigerant to run. The available quantity could be negative (Es: -500 g.) It will be necessary to add new refrigerant into the internal vessel before the use (at least 3 or 4 Kg). 1. Turn COOLIUS SELECT to select . Press ENTER to confirm. VESSEL CHARGE NOTE: The message is shown before processes.
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3. Turn COOLIUS SELECT to set the value. Set the quantity. Minimum: 800 g. • Maximum: the value shown by the display. • 4. Press ENTER to confirm.. g.///// 5. Press START key to confirm Confirm by “START” Message: If the equipment senses a pressure Check: lower than the minimum value for the process.
If it is required to change the kind of compressor oil, the A/C machine will require flushing to prevent cross contamination of oils. This procedure cleans the hoses and pipes prior to new oil injection. 1. Turn COOLIUS SELECT to select OTHER SELECTIONS New oil bottl.change 2.
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The machine starts. The process cleans the complete Join HP/LP couplers unit included the service hoses. to the stand and close the valves! Confirm by “START“ At the end, 10. Press STOP key at the end. Internal flushing The machine is ready. end. COOLIUS A30 BUS...
2. Turn COOLIUS SELECT to select “ ” FULL SERVICE 3. Press ENTER to confirm. 4. Turn COOLIUS SELECT to set the amount of refrigerant to Set charge amount: be charged into the A/C system. Minimum: 50 g. •...
4. Press ENTER to confirm. 5. Turn COOLIUS SELECT to select the model. Audi A6 (4G) 6. Press ENTER to confirm. 7. Turn COOLIUS SELECT to select the version of the same Audi car. A6 (4G) 02/211- 8. Press ENTER to confirm.
Open program 1. Press ENTER to go to selection menu (if in Stand-by mode). Open program 2. Press ENTER to confirm. 3. Turn COOLIUS SELECT to select the program or more Recovery programs. The following selections are available: • “RECOVERY”...
• min. 20 Maximum: 999 min. • 2. Press ENTER to confirm. Leak test min. 3. Turn COOLIUS SELECT to set the leak test time. Minimum: 2 min. • Maximum: 60 min. • 4. Press ENTER to confirm. 5.4.3 A/C system charge A) In case of vacuum selected.
1. Press START to confirm. Get UNLOCK CODE register: CC222222 www.coolius-ac.com 2. By the COOLIUS SELECT enter the UNLOCK CODE A******* 3. Once done, confirm by START. 34567890 ABCDEFGHIJK In order to clean the vehicle A/C system, the equipment performs a washing process in “single or Multi pass” (multiple flushes).
4. Turn COOLIUS SELECT to set from steps (flush- A/C Flushing es). Set flushes required: 5. Press START key to confirm. 6. Press START key to confirm. Confirm by “START” The “Single or Multi pass” process is carried out. Flushing in process...
Only genuine spare parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the machine! Go to website www.coolius-ac.com or call the hotline +497940981888188 to get the UNLOCK CODE for maintenance counter reset..
Before working on the machine, always disconnect the plug from the power supply. 2. By 38 mm wrench unscrew the filter Note! Disposal in according to local directives! 3. Lubricate and place correctly the new O-rings. 4. Assembly the new filter. fig. 010 Filter replacement COOLIUS A30 BUS...
The picture could show a different type of vacuum pump. (1) Muffler (2) Sight glass to indicate the oil level (3) Discharge screw 6. Close the front cover. The machine cannot be used with the front cover opened. fig. 011 Vacuum pump COOLIUS A30 BUS...
Report The machine records the refrigerant usage monthly for the previous twelve months. Beyond this period, it will overwrite the data for the month in question. 1. Turn COOLIUS SELECT to select the following counters: 01/2017 • “REFRIGERANT RECOVERED FROM A/C SYSTEM”...
1. Disconnect the waste oil bottle from its coupler. Remove waste oil 2. Press START key to confirm bottle disconnected. bottle! Warning! Confirm by START only if the waste oil bottle is disconnected! 3. Wait the end, then reconnect the waste oil bottle. COOLIUS A30 BUS...
Technical features Technical features COOLIUS A30 BUS Power 230V+/-10% 50Hz Operating temperature range 10/49 °C Refrigerant R134a Internal vessel capacity (Kg) 35 kg Maximum pressure (PS) 20 bars Compressor 5/8 HP Recovery rate (liquid) 980 g/min’ Not condensable gas discharge...
If you wish to scrap the Machine, first completely drain it of all liquids and dispose of them in an environmentally responsible manner. Take the old unit to your nearest recycling centre or contact the customer service. COOLIUS A30 BUS...
Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS A30 BUS...
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