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Prochem LGTPC Operating Instructions Manual

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Legend GT
Mobile Cleaning Unit
Operating Instructions (ENG)
MODELS:
1.001-119.0
LGTPC
1.001-138.0
LGTVT
1.001-141.0
LGTVT2
1.001-162.0
LGGTDP
From Serial Number (Ref No1*)
*See Serial Number Page in Spare
Parts List or call manufacturer
86411060-C
03/23/17

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Summary of Contents for Prochem LGTPC

  • Page 1 Legend GT Mobile Cleaning Unit Operating Instructions (ENG) MODELS: 1.001-119.0 LGTPC 1.001-138.0 LGTVT 1.001-141.0 LGTVT2 1.001-162.0 LGGTDP From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer 86411060-C 03/23/17...

  • Page 3: Overview

    WITH THE PRESCRIBED INSTALLATION PROCEDURES. Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM. Warranty Registration Thank you for purchasing a Legend Brands product. Warranty registration is quick and easy.

  • Page 4: Table Of Contents

    Table of Contents Operations Overview ....... . . 1 Technical Specifications ....25 Machine Data Label .

  • Page 5: Table Of Contents

    Table of Contents Maintenance Service Schedule ......40 Key Checkpoints ......42 External Fuel Pump Maintenance.

  • Page 6: Receiving Your Unit

    Receiving Your Unit Acceptance of Shipment Equipment List Every part of your cleaning unit was carefully checked, 1. Console. tested, and inspected before it left our manufacturing 2. Waste tank. plant. Upon receiving the unit, make the following acceptance check: 3.

  • Page 7: How To Use This Manual

    How to Use This Manual This manual contains the following sections: The OPERATIONS section is to familiarize the operator with the operation and function of the machine. • How to Use This Manual The MAINTENANCE section contains preventive main- • Safety tenance to keep the machine and its components in •...

  • Page 8: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage.
  • Page 9 Use only Prochem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.
  • Page 10 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l’utilisation d’un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit : PRENEZ NOTE DE TOUTES CES MESURES AVANT D’UTILISER CETTE MACHINE. Ces symboles signifient AVERTISSEMENT ou MISE EN GARDE.
  • Page 11 Utiliser uniquement des trousses d'installations de carburant fournies par Prochem. S'assurer d'utiliser une trousse spécifique aux modèles montés sur camion et camionnette. Au moment d'acheminer les conduits de carburant dans le plancher du véhicule, toujours utiliser un adaptateur passe-cloison.

  • Page 12: Hazard Intensity Level

    In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Prochem approved replacement parts. 86411060 Manual Operators - Legend GT...
  • Page 13 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.

  • Page 14: Safety Labels

    Safety Safety Labels The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.
  • Page 15 Notes 86411060 Manual Operators - Legend GT...

  • Page 16: Installation

    Installation Dealer Responsibility Lifting Unit Onto Vehicle Your distributor from whom you purchased this mobile Since console weighs approximately 600 lbs. pounds, cleaning unit is responsible for correct installation of (690 lbs. if mounted on water tank) we recommend this machine. The dealer is also responsible for initial using a forklift to lift unit onto vehicle.

  • Page 17: Bolting Down Unit And Waste Tank

    Installation Bolting Down Unit And Waste Tank Electrical Wiring NOTE: When positioning waste tank with respect to Ensure all electrical wiring and battery cables are free console, hook up the vacuum hose to waste tank. from contact with any metal edge. Engine vibration This will ensure that waste tank is positioned could cause metal edge to cut wiring and possibly correctly.

  • Page 18: Layout With 60 Gallon Waste Tank

    Installation Layout with 60 Gallon Waste Tank 37 1 8 " 2 " 2X 6 3 16 " 2X 1 1 2 " 2X 12 3 8 " 7 1 4 " 7 1 2 " 6X Ø 13 32 " 15 3 32 "...

  • Page 19: Layout With 60 Gallon Waste Tank & Optional Auxiliary Water Tank

    Installation Layout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank " " " 2X 1 " 2X 6 " 6X Ø " 2X 12 " " " WASTE TANK " " " MIN. " LENGTH AUXILIARY WATER TANK 6X Ø...

  • Page 20: Layout With 100 Gallon Waste Tank

    Installation Layout with 100 Gallon Waste Tank 2X 1 " " " 2X 6 " WASTE TANK 6X Ø " 2X 12 " " " " LENGTH " 2X 6" " 2X 12" 2X 24" 9X Ø7/16" X 5/8" SLOT CONSOLE TOP VIEW "...

  • Page 21: Layout With 100 Gallon Waste Tank & Optional Auxiliary Water Tank

    Installation Layout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank " " " 2X 1 " 2X 6 " 6X Ø " 2X 12 " " " WASTE TANK " " MIN. " LENGTH AUXILIARY WATER TANK 6X Ø "...

  • Page 22: Waste Tank To Console Connection

    Installation Waste Tank To Console Connection NOTE: Before connecting any hoses to the waste tanks, make certain the hose clamps are on each Avant de percer les trous de ligne de carburant hose. dans le plancher du véhicule, assurez-vous que lorsque vous percez vous ne serez pas faire des 1.

  • Page 23: Van Bulkhead Installation

    Installation Van Bulkhead Installation 1. Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be situated in a position that eliminates the possibility of fuel line contact by either the operator(s) or accessories during the working hours or maintenance periods.

  • Page 24: Fuel Supply & Return Line Installation

    Installation Fuel Supply & Return Line Installation (Underneath Van) 1. Attach the 1/8 NPT x 5/16 Hosebarb 90 degree elbow to the bulkhead adapter underneath the van to be used for the fuel supply line. 2. Cut to length the 6' piece of 5/16" 50 PSI fuel hose used for the supply line from: a.

  • Page 25: Battery Connection

    Installation Battery Connection 1. Attach the red positive (+) battery cable from the console starter solenoid to the positive (+) terminal on the battery and tighten the holding nut. Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid 2.

  • Page 26: Initial Operational Settings

    Installation Initial Operational Settings Engine NOTE: Due to temperature and altitude changes, the Set RPM Values as shown below. Refer to Engine optimal settings for each truckmount must be Operation Manual for adjustment instructions. adjusted after installation. Failure to make these adjustments may lead to poor unit performance and THROTTLE LOAD...

  • Page 27: Operations

    Operations Technical Specifications ITEM DIMENSION/CAPACITY 2950 rpm Engine speed 1400 rpm (idle speed) Water pump rpm 1680 rpm Vacuum pump rpm 3385 rpm Water flow rate 3.5 GPM (maximum) Solution pump pressure 1200 PSI (maximum) Vacuum relief valve 13” Hg Waste tank capacity 60 gallons / 100 gallons Console weight...

  • Page 28: Fuel Requirements

    50 hours using PROCHEM line of chemicals. For information on using standard petroleum based oil before switching to the cleaning compounds, refer to the chemical manual.

  • Page 29: Water Requirements

    Operations Water Requirements If you are operating this unit in an area where the unit will be using water in which the harness exceeds 3-1/2 Hard water deposits will adversely affect the plumbing grains, we highly recommend a suitable water softener and heat exchange systems on this unit.

  • Page 30: Components

    Operations Components 86411060 Manual Operators - Legend GT...
  • Page 31 Operations Components 8. Throttle 1. Vacuum Gauge The throttle is used to set the speed of the engine This gauge indicates in inches of mercury how (rpm). The engine speed (rpm) may be increased much vacuum the system is producing at any given by releasing the collar lock, pushing in the red time.
  • Page 32 Operations 14. Solution Temperature Control Valve 19. Water Inlet This valve allows the operator to control the This quick connect allows the water supply hose to solution temperature by bypassing hot water to the be connected to the unit. waste tank, for low temperature cleaning such as 20.

  • Page 33: Vacuum System

    Operations Vacuum System The vacuum pump compresses and heats the incoming air. The hot discharged air is forced down stream into a The engine turning the vacuum pump generates silencer for noise abatement. After exiting the silencer, vacuum. The air is channeled in one side of the this hot air is mixed with hot air exhaust gases from the vacuum pump, compressed and discharged on the engine.

  • Page 34: Water Pumping And Heat Transfer System

    Operations Heat Exchanger The water temperature in the plumbing system is raised Always wear hearing protection and proper for better cleaning. This happens in the heat personal protection equipment when operating exchanger. The heat exchanger is made up of three unit.
  • Page 35 Operations KOHLER ENGINE = COLD WATER = WARM WATER = HOT WATER = HOT EXHAUST AIR REAR HOT AIR FROM VACUUM PUMP HEAT EXCHANGER CORES FRONT WATER BOX WATER INLET TEMPERATURE RELIEF VALVE SOLUTION PUMP WASTE TANK PRESSURE GAUGE PULSE HOSE TEMPERATURE CONTROL VALVE CHEMICAL...

  • Page 36: Chemical Injection System

    Operations Chemical Injection System The chemicals flow to the chemical selector valve, which can turn off the chemical flow or when set to The chemical injection system is unique in that it "Prime" sends it into a bypass loop to purge air from the utilizes the pressure spikes generated by the high system, or when "CHEM"...

  • Page 37: Pre-Run Inspection / Setup

    Operations Pre-Run Inspection / Setup NOTE: Operation of this unit is simple. However, only trained personnel should proceed. Don't run the solution pump dry, damage may occur and void the warranty. In the event the pump is run dry, allow the pump to Operate this unit and equipment only in a well- cool down to ambient temperature before reintro- ventilated area.

  • Page 38: Priming The Chemical Pump

    If shut- operation or extracting. down occurs due to foam created by chemicals used, add Prochem defoamer. Always dispose of waste in accordance with Local, State, and Federal laws. Toujours éliminer les résidus conformément aux lois locales, provinciales et fédérales.

  • Page 39: Upholstery Cleaning

    Operations Upholstery Cleaning Freezing Protection Upholstery tool, (See Options Section) 1. To protect fabrics, reduce solution temperature as If the unit is exposed to freezing weather the water needed by opening the solution temperature con- in the unit may freeze, causing SERIOUS DAMAGE trol valve on the lower front panel.

  • Page 40: Winterizing The Unit

    Operations Winterizing the Unit 9. Prime the chemical system with 50/50 anti-freeze/ water mix. Insert the chemical inlet and prime 1. Shut off the water supply. Disconnect the water discharge tubes into the anti-freeze container. Turn inlet hose from the front of your console. the chemical valve to PRIME until anti-freeze begins to flow out of the prime hose.

  • Page 41: Removing Anti-Freeze From The Unit

    Operations Removing Anti-Freeze From the Unit Once all of the anti-freeze is removed, the unit is ready to use. 1. Connect the water inlet hose to the water inlet Eventually, the anti-freeze in your storage container will connection on the console. Turn the water supply become diluted with water.

  • Page 42: Service Schedule

    Maintenance Service Schedule Engine Daily Check engine oil level. *** Fill to proper level (Do not overfill) Vacuum Pump Daily Spray water displacing lubricant in lubrication cup at front of console for 5 sec. Solution Pump Daily Check oil level.** Fill to proper level (Do not overfill) Chemical Inlet Tube Strainer Daily Check strainer for blockage, remove any debris...
  • Page 43 Maintenance Vacuum pump 250 hrs Lubricate bearing on pulley end with grease Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris. Solution Pump 500 hrs Change oil** Pulley Set Screws & Hub Cap Screws, 500 hrs Check for proper torque values. Re-torque, if Solution Pump Clutch Shaft Bolts required**** Drive Pulley...

  • Page 44: Key Checkpoints

    Maintenance Key Checkpoints Heat Exchanger System Maintenance NOTE: Initiation of a planned preventative The heat exchange system in your unit transfers maintenance program will assure that your unit has energy from the engine’s exhaust and blower discharge optimum performance, a long operating life, and a air to the solution supply system.

  • Page 45: Vacuum Pump Maintenance

    Maintenance Vacuum Pump Maintenance Engine (Refer to pump manufacturer’s manual for specific (Refer to engine manufacturer’s manual for specific maintenance instructions) instructions) The total function of the unit is based around the perfor- 1. Check the engine oil level daily, when in use. mance of the vacuum pump.

  • Page 46: Vacuum Pump

    NOTE: AEON PD-XD synthetic lubricant is the oil which PROCHEM puts in the vacuum pump at the factory. Topping off or adding petroleum oil to synthetic oil is NOT recommended.

  • Page 47: Solution Pump

    Maintenance Solution Pump Vacuum Inlet Filter (in Waste Tank) 1. Check the crankcase oil level daily to assure the 1. The vacuum filter in the waste tank should be proper level. Use the illustration as a guide when removed and cleaned daily. If this is done, the filter will last for a long period of time.

  • Page 48: Solution Pump Drive Belts

    Maintenance Solution Pump Drive Belts Waste Tank Strainer Basket To tighten the solution pump belt: The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of 1. Loosen the bolts which hold the solution pump debris.

  • Page 49: Check Valve (Outlet)

    Maintenance Check Valve (Outlet) Vacuum Hoses Inspect the check valve when rebuilding the chemical To assure maximum hose life, we recommend that the pump or as needed. Remove and disassemble the hoses be washed out with clean water at the end of check valve.

  • Page 50: General Service Adjustments

    Maintenance General Service Adjustments CHECK VALVE DETAIL TEFLON SEAT SPRING CHECK USE EXTREME CAUTION the high-speed mechan- VALVE CAP O-RING Tight wrap ical parts as well as high temperature components on spring may result in severe injury, severed limbs, or fatality.

  • Page 51: Solution And Vacuum Pump Drive Belts

    Maintenance DO NOT attempt to re-use o-rings once the check Packing Nut Adjustments for Chemical valves have been removed. See the “Illustrated Parts Valves Listing” for a parts break-down on the chemical pump. Examine the packing nut on all chemical valves for proper tension every 200 hours.

  • Page 52: Pressure Regulator

    Maintenance Pressure Regulator The pressure regulator serves to maintain water DO NOT loosen the adjusting body (cap) all the way pressure at a preset point and to bypass water back to (counterclockwise) or remove it while the unit is the water box. running.
  • Page 53 Maintenance 86411060 Manual Operators - Legend GT...

  • Page 54: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Turn the water supply on or up. Check for Water supply is turned off or the float kinks in the water supply hose. Examine the valve is stuck or improperly adjusted. float valve and adjust or replace. Examine the water inlet strainer inside the water box.
  • Page 55 Maintenance PROBLEM CAUSE SOLUTION Examine the tubing between the vacuum Vacuum gauge is giving an improper relief valve and the vacuum gauge and reading. remove any blockage. Vacuum hose(s) is damaged, causing a Inspect hose(s), repair or replace. suction leak. Inspect the gaskets.
  • Page 56 Maintenance PROBLEM CAUSE SOLUTION Tighten fittings. Re-apply thread sealant where External leak in chemical piping required. If any fittings are damaged, replace. Close the chemical valve on the instrument panel. Outlet check valve is full of debris or If the flow meter does not indicate flow, remove damaged, not allowing it to close properly Chemical flow debris or replace check valve, if necessary.
  • Page 57 Maintenance PROBLEM CAUSE SOLUTION Starter turns over engine, Refer to Kohler Engine Operation and Maintenance Engine is malfunctioning but will not start Manual. Engine is out of gasoline Add gasoline to the fuel tank. Waste tank is full Empty waste tank. Main circuit breaker on the After inspecting the unit to determine the cause of control panel has been tripped.
  • Page 59 1 Year 1 Year   The warranty starts on the purchase/service date by the original end user from an authorized Prochem Legend Brands dealer, subject to proof of purchase. The warranty is non-transferable and is intended for the original purchaser only.
  • Page 60 Any repairs resulting from poor initial service work or improper diagnosis. Tune-up parts such as plugs, plug wires and condensers. Any design alterations performed by an organization not authorized or specified by Prochem Legend Brands. High-pressure washing. Electrical components exposed to moisture.
  • Page 61 Spare Parts List Legend GT 1.001-119.0 LGTPC 1.001-138.0 LGTVT 1.001-141.0 LGTVT2 1.001-162.0 LGGTDP From Serial Number (Ref No1*) *See Serial Number Page or call manufacturer 86411070-L 05/25/17...
  • Page 62 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF - column refers to the reference number on the parts illustration. •...
  • Page 63 Table of Contents How to Use this Spare Parts List ....1 Table of Contents ......2 Frame .

  • Page 64: Frame

    Frame 86411070 Spare Parts List - Legend GT...
  • Page 65 Frame SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86278830 WASHER, 5/16 FLAT PLTD 86177640 CONN, 1/8P X 1/4POLY BR 86178700 CUP, OIL FILL 1/8P 86194670 TRIM, FLEX, TM 86161800 LATCH, CONCEALED KEEPER 86005680 NUT, 1/4-20 HEX NYLOCK 86274750 SCR, 1/4-20 X 3/4 HHCS 86006760...

  • Page 66: Side Panel

    Side Panel 86411070 Spare Parts List - Legend GT...
  • Page 67 Side Panel SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86327760 BRKT, WTR & VAC INLET, LGT BGT 86010780 WASHER, 1/4 SPLIT LOCK 86274750 SCR, 1/4-20 X 3/4 HHCS 86179710 DSC, 3/8F X 3/8FP 86181360 FTTG, BRB 1/2P X 5/8H BR 86188210 NIP, 1/2 X 3/8 HEX BR 86177260...

  • Page 68: Control Panel - Upper 1

    Control Panel - Upper 1 CHEMICAL PUMP FROM CHEMICAL JUG TO CHEMICAL JUG 86411070 Spare Parts List - Legend GT...

  • Page 69: Control Panel - Upper 2

    Control Panel - Upper 1 SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86176990 CLAMP, HOSE #4 SST 86180140 ELL, STREET 1/8 BR 86180350 ELL, 1/4FP X 1/4T BR 86180360 ELL, 1/8P X 1/4T BR 86181300 FTTG, BRB 1/8P X 5/16H 86180380 ELL, 1/4FP X 1/4POLY BR 86195050...
  • Page 70 Control Panel - Upper 2 86411070 Spare Parts List - Legend GT...
  • Page 71 Control Panel - Upper 2 SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86181300 FTTG, BRB 1/8P X 5/16H 86181170 FLOWMETER 1/8FP 86193750 SW, RTRY NON-ILLUM TM 86176120 CABLE, CHOKE BRKT 86175680 86181930 GAUGE, 0-1200 PSI INCLUDED BRKT 86175680 86181950 GAUGE, VACUUM, 15"...

  • Page 72: Engine

    Engine TO HEAT EXCHANGER 86411070 Spare Parts List - Legend GT...
  • Page 73 Engine SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86277830 SCR, 3/8-16 x 2" HXHD 86273440 SCR, MACH 5/16-18 X 1" GR8 86270830 NUT, 5/16-18 HEX NYLOCK SS 86176990 CLAMP, HOSE #4 SST 86183600 HOS, 3/8 X 10 (3/8P X 1/2T) 86190550 PLUG, 1/2T 86185350...

  • Page 74: Vacuum Pump

    Vacuum Pump TO HEAT EXCHANGER TO WASTE TANK TO VACUUM GAUGE TO LUBRICATION 86411070 Spare Parts List - Legend GT...
  • Page 75 Vacuum Pump SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273320 SCR, CAP 7/16-14 x 4 HXHD 86278830 WASHER, 5/16 FLT STL ZNPLT 86273440 SCR, MACH 5/16-18 X 1" GR8 86177010 CLAMP, HOSE #48 86193230 SPRING, VAC REL VLV 86177640 CONN, 1/8P X 1/4POLY BR 86190700 PMP, VAC 4M-L 86179580...

  • Page 76: Solution Pump 1

    Solution Pump 1 COMES WITH PUMP FROM WATER BOX FROM FLOWMETER 86411070 Spare Parts List - Legend GT...

  • Page 77: Solution Pump 2

    Solution Pump 1 SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273420 SCR, CAP 3/8-16x3 ALL THD 86270330 FLATWASHER, 1/4 86176990 CLAMP, HOSE #4 SST 86233110 CLAMP, 1.0" WORM GEAR 86177320 CLMP, 1/4 ID X 3/8 BLT 86183700 HOS, 3/16X19(1/4FT BS) MET 86190540 PLUG, 1/4T BR 86180340...
  • Page 78 Solution Pump 2 86411070 Spare Parts List - Legend GT...
  • Page 79 Solution Pump 2 SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86361360 PUMP, GP 3.5 GPM 86315700 DIPSTICK, VENTED, HTX GP 86315710 KIT, CHK VLV, HTX GP 86315720 O-RING, VLV CAP, HTX GP 86315730 NUT, M8, SS HTX GP 86315740 COLLARED WASHER HTX GP 86315750 PLUNGER, 18MM HTX GP 86315760...

  • Page 80: Heat Exchanger

    Heat Exchanger FROM REGULATOR TO WATER BOX 86411070 Spare Parts List - Legend GT...
  • Page 81 Heat Exchanger SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86313730 PLATE, HEATER CORE COVER 86180220 ELL, 3/8 BR 86394270 GASKET, LGT 3RD CORE HE 86181330 FTTG, BRB 3/8PX1/2H BR 86310660 PNL, DIVERTER 86177700 CONN, 3/8P X 1/2T BR 86181400 FTTG, BRB 3/8P x 5/8H BR 86308930...

  • Page 82: Pressure Regulator & Temperature Control Valve

    Pressure Regulator & Temperature Control Valve TO COPPER HEATER CORE OUTER SEAT INNER SEAT STEM BODY SPRINGS PRESSURE REGULATOR DETAIL 86411070 Spare Parts List - Legend GT...
  • Page 83 Pressure Regulator & Temperature Control Valve SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86386920 CLAMP, HOSE #06 3/8"-7/8" X 1/2" 86180360 ELL, 1/8P X 1/4T BR 86177660 CONN, 1/8P X 1/4T 86180410 ELL, 3/8P X 1/2T BR 86180450 ELL, 3/8P X 1/2T 45 DEG.

  • Page 84: Solution Outlet

    Solution Outlet 86411070 Spare Parts List - Legend GT...
  • Page 85 Solution Outlet SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86270330 FLATWASHER, 1/4 86188080 NIP,3/8 HX BR 86188130 NIPPLE, 3/8M X 1/4M 86190180 PLG, 1/8 SOCHD BR 86180210 ELL, ST 3/8 BR 86180220 ELL, 3/8 BR 86394840 CROSS, 3/8 FPT BRASS 86180360 ELL, 1/8P X 1/4T BR 86180420...

  • Page 86: Water Box

    Water Box FROM WATER FROM SOLUTION INLET MANIFOLD (TEMPERATURE BALANCE ORIFICE) FROM HEAT EXCHANGER TO WASTE TANK TO SOLUTION PUMP 86411070 Spare Parts List - Legend GT...
  • Page 87 Water Box SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273410 SCR, CAP 1/4-20 X 8 HXHD 86270330 FLATWASHER, 1/4 86233110 CLAMP, 1.0" WORM GEAR 86177260 CLMP,HOS#10 9/16MIN 1-1/ 86180230 ELL, STREET 1/2 45 DEG 86188180 NIP, 1/2 CL OPEN 86180250 ELL, 1/2 BR 86176400 CAP, WATER BOX...

  • Page 88: 60 Gallon Waste Tank

    60 Gallon Waste Tank 86411070 Spare Parts List - Legend GT...
  • Page 89 60 Gallon Waste Tank SERIAL NO. PART NO. DESCRIPTION NOTES FROM 98408770 KIT, WASTE TANK 60G LGT/BGT PC COMPLETE 86190530 PLUG, 1-1/4 HXHD PVC 86180340 ELL, 1/4P X 1/4T BR 86193540 STRNR, WST TNK, RECT, 1.5 86186860 LATCH, DRAW 2-7/8 SST 86043190 STRAINER BOWL, AVENGER 450 86005810...
  • Page 90 100 Gallon Waste Tank 86411070 Spare Parts List - Legend GT...
  • Page 91 100 Gallon Waste Tank SERIAL NO. PART NO. DESCRIPTION NOTES FROM 98408780 KIT, WASTE TANK 100G LGT/BGT PC COMPLETE 86190530 PLUG, 1-1/4 HXHD PVC 86180340 ELL, 1/4P X 1/4T BR 86193540 STRNR, WST TNK, RECT, 1.5 86186860 LATCH, DRAW 2-7/8 SST 86043190 STRAINER BOWL, AVENGER 450 86005810...

  • Page 92: Fuel Pump

    Fuel Pump TO CONSOLE THROUGH VEHICLE FLOOR RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 11 1 FROM VEHICLE FUEL SUPPLY 86411070 Spare Parts List - Legend GT...
  • Page 93 Fuel Pump SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86010630 WASHER, 1/4 ID X 5/8 OD SS 86173340 WASHER, SPLIT LOCK, 1/4, SS 86175970 BUSHING, SNAP HEYCO 2140 86176930 CD, FUEL PUMP, 2003 VAN 86177880 CONN, CORD 1/2 86181300 FTTG, BARB 1/8P X 5/16H 86191420 PUMP, FUEL AIRTEX 86273780...

  • Page 94: Battery Floor Mount

    Battery Floor Mount 86411070 Spare Parts List - Legend GT...
  • Page 95 Battery Floor Mount SERIAL NO. PART NO. DESCRIPTION NOTES FROM COMPLETE 86030550 KIT,BAT FLR MTG TM EXCLUDING BATTERY 86273780 SCR, 1/4-20 X 3/4 HHCS SS NP 86005680 NUT, 1/4-20 HEX NYLOCK 86174580 BATTERY 86012060 BOX, BATTERY, MODIFIED 86273190 SCR, 1/4-20 X 1-1/2 HXHD 86270330 FLATWASHER, 1/4 86010780...

  • Page 96: Chemical Jug Floor Mount

    Chemical Jug Floor Mount 86411070 Spare Parts List - Legend GT...
  • Page 97 Chemical Jug Floor Mount SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86298250 HOLDER, 5 GAL JUG 86273190 SCR, 1/4-20 X 1-1/2 HXHD 86270770 NUT, 1/4-20 HEX 86270330 FLATWASHER, 1/4 86185720 JUG,5 GAL, SINGLE HNDL, WHITE 86010780 WASHER 1/4 SPLIT LOCK PLTD 86411070 Spare Parts List - Legend GT...

  • Page 98: Wiring Diagram

    Wiring Diagram HOUR METER #86246890-PRV NO. 54092 ENGINE TEMPERATURE GAUGE #86181960-PRV NO. 36229 TEMPERATURE SENDER #86192490-PRV NO. 34-903019 LOCATED ON SOLUTION MANIFOLD STARTER USE: 86136640 - PRV NO. 70262 86010740 - PRV NO. 87090 SHUTDOWN RELAY 86137310 - PRV NO. 87098 #86191740 PRV NO.

  • Page 99: Hose Diagram

    Hose Diagram 86313610 (61") SOLUTION/CHEMICAL 86280520 (31") PUMP 86183700 (19") 86040800 (88") 86183580 (54") 86040800 (88") 86185150 (15") 86176990 (1) 86181300 86193410 CHEMICAL BOTTLE SUPPLIED WITH ENGINE 86183700 (19") 86282920 (42") 86282410 (72") 86282770 (LOOM) LUBE CUP ON FRAME SOLUTION OUTLET 86282880 (29") MANIFOLD 86184400 (26")
  • Page 100 Notes: 86411070 Spare Parts List - Legend GT...
  • Page 101 Options OPTIONS...

  • Page 102: Hose Accessories

    Hose Accessories 86411070 Spare Parts List - Legend GT...
  • Page 103 Hose Accessories SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86180980 FITTING, BRB 2H BS PVC 86178640 CUFF, 2” 86184510 HOSE, VAC 2”X50’ W/ CUFFS & HOSE 86247680 NIPPLE, 1/4 HEX 86002450 COUPLER, 1/4 QD 86005580 NIPPLE, 1/4 FPT QD 86184530 HOSE, HP 1/4 X 50FT W/QD &...

  • Page 104: Exhaust - Optional

    Exhaust - Optional 86411070 Spare Parts List - Legend GT...
  • Page 105 Exhaust - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86177010 CLAMP, #48 HOSE 86280600 HOSE, 3" X 17" FLEXABLE 86181110 FLANGE, VAC EXH DUCT KIT LG 86192060 SCREW, 1/4-20 X 1-1/4" SST 86005810 NUT, 1/4-20 HEX NYLOCK SS 86335340 HOSE, 3”...

  • Page 106: Automatic Pumpout - Dual Diaphragm - Optional

    Automatic Pumpout - Dual Diaphragm - Optional PUMPOUT TO ENGINE HARNESS WASTE TANK 86411070 Spare Parts List - Legend GT...
  • Page 107 Automatic Pumpout - Dual Diaphragm - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM COMPLETE 86335970 ASSY, PUMPOUT, DUAL DIAPHRAGM ASSEMBLY 86010780 WASHER, 1/4 SPLIT LOCK, PLTD 86173530 ADAPTER, HOSE 1/2M X 3/4 MGT 86174260 ASSY, LVL SW WASTE PUMPOUT 86176420 CAP,HOS 3/4 BR 86233110...

  • Page 108: Wand - Titanium Six Jet - Optional

    Wand - Titanium Six Jet - Optional 86411070 Spare Parts List - Legend GT...
  • Page 109 Wand - Titanium Six Jet - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86288350 WD, TM, 6 JET, TITANIUM (8001) PC COMPLETE 86273310 SCR, CAP 1/4-20 X 1 1/4 SOC 86192030 SCR, CAP 10-32 X 1 1/4 SOCH 86006680 SCR, 10-32 X 1/4 PPHMS SS 86270990 NUT, 10-32 HEX NYLOCK SS...

  • Page 110: Wand - Ergo Titanium Six Jet - Optional

    Wand - Ergo Titanium Six Jet - Optional 86411070 Spare Parts List - Legend GT...
  • Page 111 Wand - Ergo Titanium Six Jet - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86326900 WAND, ERGO TI COMPLETE 86195560 WAND/HEAD WELDMENT 86182820 GUN, PRESS WASH TM 86011740 YG5000 SPRAY GUN ASM 86188590 NIPPLE, 1/4 X 5 SS 86175760 BRKT, HNDL, CLMP 86277760 SCR, 8-32 X 1/4 SHCS SS...

  • Page 112: Wand - Quad Jet - Optional

    Wand - Quad Jet - Optional 9, 10 20, 21 18, 19 22A, 22B, 22C 18, 23 86411070 Spare Parts List - Legend GT...
  • Page 113 Wand - Quad Jet - Optional SERIAL NO. REF PART NO. DESCRIPTION NOTES FROM 86285570 WAND, TM, QJW (95015) PC COMPLETE 86285580 WAND, TM, QJW (9502) PC COMPLETE 86285560 WAND, TM QJW (9501) PC COMPLETE 86285540 WAND, TM, QJW, (9501) NO DECAL COMPLETE 86005580 NIPPLE, 1/4 FPT QD...

  • Page 114: Wand - Tri Jet -Optional

    Wand - Tri Jet -Optional 9, 10 18A, 18B, 18C 19, 20, 21 86411070 Spare Parts List - Legend GT...
  • Page 115 Wand - Tri Jet -Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285520 WAND, TJW (9502) PC COMPLETE 86285510 WAND, TJW, (95015) CUBXL COMPLETE 86285530 WAND, TJW, (9503) PC COMPLETE 86005580 NIPPLE, 1/4 FPT QD 86177860 CONN, 1/4P X 11/16-16M 86195570 WASHER, NYLON 86193490...

  • Page 116: Stair Tool - Optional

    Stair Tool - Optional 8, 9 14A, 14B 86411070 Spare Parts List - Legend GT...
  • Page 117 Stair Tool - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285350 TL, STAIR, LNG, TM DJ (80015) COMPLETE 86285290 TL, STAIR, SHT, TM (80015) COMPLETE INCLUDES PARTS 86135760 HANDLE GRIP ASSEMBLY 1.5" 2, 6 86270770 NUT, 1/4-20 HEX SS 86265730 TIE, CABLE 8”...

  • Page 118: Upholstery Tool - Optional

    Upholstery Tool - Optional 86411070 Spare Parts List - Legend GT...
  • Page 119 Upholstery Tool - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86285260 TL, UPHOLST, PC (80015) COMPLETE 86280240 HOSE, VAC 1-1/4X10’ 86178660 CUFF, SWIV 1-1/4HX1-1/4T 86184670 HOSE, 3/16X119-1/2 (1/8PX1/4FT) 86179720 DSC, 1/8FC1/8FP SST 86178550 UPHOLSTERY TL TRIGGER 86273370 SCR, CAP 4-40 X7/32 SHCS SS 86193050 SPRING, VAC ADJ BUTT 86176080...

  • Page 120: Shelf Assembly - Optional

    Shelf Assembly - Optional OVERALL DIMENSION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP DIMENSIONAL DATA 50 1/8 86411070 Spare Parts List - Legend GT...
  • Page 121 SCR, 1/4-20 X 1/2 HHCS PLTD 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86398940 BRACKET, SLOTTED SHELF ASSY 86175730 BRKT, ADJUST MTG HLDR 86410010 LABEL, PROCHEM 86363850 HLDR, STAIR TL 86270620 LOCK NUT, 1/4-20 HXHD 86024890 PANEL, SHLF END 86278840...

  • Page 122: Water Tank Dual With Demand Pump - Optional

    Water Tank Dual with Demand Pump - Optional TO DEMAND PUMP OVERALL DIMENSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 86411070 Spare Parts List - Legend GT...
  • Page 123 Water Tank Dual with Demand Pump - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041730 TANK, DUAL SADDLE W/DMD PUMP COMPLETE 86041710 SINGLE SADDLE TANK W/DMND PMP COMPLETE 86048310 HOLD DOWN, SADDLE TANK GRAY 86279510 WASHER, 3/8 FLAT 86010790 WASHER 3/8 SPLIT LOCK 86277830 SCR, 3/8-16 X 2' HXHD...

  • Page 124: Water Tank - Demand Pump - Optional

    Water Tank - Demand Pump - Optional 86411070 Spare Parts List - Legend GT...
  • Page 125 Water Tank - Demand Pump - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86191390 PUMP ONLY, TM DEMAND 86186030 KIT SERVICE DEMAND PMP 86006760 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL 86279130 WASHER, 5/16 SPLIT LOCK PLTD 86278830 WASHER, 5/16 FLAT 86233110 CLAMP, 1.0"...

  • Page 126: Auxiliary Water Tank With Pump-Optional

    Auxiliary Water Tank with Pump-Optional 4X Ø.406 2X 18.7 MOUNTING DETAIL 2X 16.5 28.8 WIDE Vehicle Floor 58.8 LENGTH 30.0 TALL 86411070 Spare Parts List - Legend GT...
  • Page 127 Auxiliary Water Tank with Pump-Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041580 ASSY, AUX WTR TNK W/PMP COMPLETE 86277830 SCR, 3/8-16 X 2” HXHD 86277850 SCR, 10-32 X 1” SOCHD SST 86270330 FLATWASHER, 1/4 86233110 CLAMP, 1.0" WORM GEAR 86280550 HOSE, 5/8 ID X 55”...

  • Page 128: Auxiliary Water Tank - Optional

    Auxiliary Water Tank - Optional DEMAND PUMP SUBASM MAKE ITEMS 02-000134, 87083 QTY 16 86411070 Spare Parts List - Legend GT...
  • Page 129 Auxiliary Water Tank - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86412440 SUB-ASSY, 60G WTR TNK PC, GRY COMPLETE 86278830 WASHER, 5/16 FLAT PLTD 86233110 CLAMP, 1.0" WORM GEAR 86177260 CLMP,HOS#10 9/16MIN 1-1/ 86280060 HOS, 3/4ID WTR X 13.5" 86410760 HOSE, 5/8"...

  • Page 130: Hose Reel - Optional

    Hose Reel - Optional OVERALL DIMENSIONS: 47" TALL 40" WIDE 86411070 Spare Parts List - Legend GT...
  • Page 131 Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86373960 HOSE REEL, 300 FT W/SMALL REEL COMPLETE 86411070 Spare Parts List - Legend GT...

  • Page 132: Motorized Hose Reel - Tank - Optional

    Motorized Hose Reel - Tank - Optional 86411070 Spare Parts List - Legend GT...
  • Page 133 Motorized Hose Reel - Tank - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86412620 MOTORIZED HOSE REEL PC, GRY COMPLETE  86412630 BASE, RT SD HOE RL MTR, GRY 86191830 RL, HOS HP SOL 86006760 SCR, 5/16-18 X 3/4 HHCS 86278830 WASHER, 5/16 FLAT PLTD 86005650...

  • Page 134: Motorized Hose Reel - Optional

    Motorized Hose Reel - Optional 86411070 Spare Parts List - Legend GT...
  • Page 135 Motorized Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86177270 CLAMP, MFLR 1-3/4 86175990 BUSHING, HOSE REEL  86412680 RL,VAC HOS-HOS RL MTR DR  86412690 BASE, MTR HOSE REEL, GRY 86005650 NUT, 5/16-18 HEX 86279130 WASHER, 5/16 SPLIT LOCK PLTD 86047910 GUARD, BELT MOTORIZED REEL 86270330...

  • Page 136: E Z - Charge Water Softener - Tank & Tray - Optional

    E Z - Charge Water Softener - Tank & Tray - Optional 86411070 Spare Parts List - Legend GT...
  • Page 137 E Z - Charge Water Softener - Tank & Tray - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86041740 WATER SOFTENER 30" PC COMPLETE 86179710 DCS, 3/8F X 3/8FP 86188220 NIP, 3/8 X CL SST 86175880 BUSH, 3/4 X 3/8 ALUM 86173650 ADPT, TNK#50-0271 86179650...

  • Page 138: E Z - Charge Water Softener - Filter - Optional

    E Z - Charge Water Softener - Filter - Optional 86411070 Spare Parts List - Legend GT...
  • Page 139 E Z - Charge Water Softener - Filter - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86179630 DISCONNECT, 3/8M X 3/8FP 86181400 FTTG, BRB 3/8P X 5/8H BR 86177260 CLMP, HOS#10 9/16MIN 86280140 HOSE, WTR 5/8X 30-1/2 86181360 FTTG, BRB 1/2P X 5/8H BR 86180170 ELL, STREET 1/2 BR 86193510...

  • Page 140: E Z - Charge Water Softener - Brine System - Optional

    E Z - Charge Water Softener - Brine System - Optional PART OF ITEM 3 86411070 Spare Parts List - Legend GT...
  • Page 141 E Z - Charge Water Softener - Brine System - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86195930 FUNNEL, BIG BLU 86180470 ELL, 1/4P X 3/8 POLY BR 86177620 CONN, 1/4P BLKHD LNG BR 86180480 ELL, BRB 1/4P X 1/4H BR 86176990 CLAMP, HOSE #4 SST 86280630...

  • Page 142: Serial Number

    Serial Number REF. MODEL: SERIAL # 10011190004134, 10011380000012, 10011410000001, 10011620000040 86411070 Spare Parts List - Legend GT...
  • Page 143 Notes 86411070 Spare Parts List - Legend GT...

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