Prochem 1.001-162.0 Manuals

Manuals and User Guides for Prochem 1.001-162.0. We have 1 Prochem 1.001-162.0 manual available for free PDF download: Operating Instructions Manual

Prochem 1.001-162.0 Operating Instructions Manual

Prochem 1.001-162.0 Operating Instructions Manual (143 pages)

Mobile Cleaning Unit

Brand: Prochem | Category: Cleaning Equipment | Size: 5 MB

Table of Contents

Operations

4
- Overview
  3
- Machine Data Label
  3
  - Table of Contents
    4
- Table of Contents
  5
- Receiving Your Unit
  6
- Acceptance of Shipment
  6
- Equipment List
  6
- How to Use this Manual
  7
- Safety
  8
- Important Safety Instructions
  8
- Hazard Intensity Level
  12
- Safety Labels
  14
- Lifting Unit Onto Vehicle
  16
- Positioning Unit in Vehicle
  16
- Vehicle Requirements
  16
- Dealer Responsibility
  16
- Installation
  16
- Bolting down Unit and Waste Tank
  17
- Electrical Wiring
  17
- Layout with 60 Gallon Waste Tank
  18
- Layout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank
  19
- Layout with 100 Gallon Waste Tank
  20
- Layout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank
  21
- Waste Tank to Console Connection
  22
- Fuel Pump Assembly Installation
  22
- Van Bulkhead Installation
  23
- Fuel Supply & Return Line Installation
  24
- Battery Connection
  25
- Initial Operational Settings
  26
- Operations
  27
- Technical Specifications
  27
- Chemical Requirements
  28
- Altitude Requirements
  28
- Engine Oil Requirements
  28
- Fuel Requirements
  28
- Water Requirements
  29
- Components
  30
- Vacuum System
  33
- Water Pumping and Heat Transfer System
  34
- Heat Exchanger
  34
- Chemical Injection System
  36
- Pre-Run Inspection / Setup
  37
- Check for Adequate Fuel
  37
- Remove Tools from Vehicle
  37
- Water Supply Connection
  37
- High Pressure Solution Hose
  37
- Vacuum Hose
  37
- Filters
  37
- Cleaning
  38
- Waste Pump (Optional)
  38
- Priming the Chemical Pump
  38
- Upholstery Cleaning
  39
- Shutdown and Daily Maintenance
  39
- De-Flooding Operations
  39
- Freezing Protection
  39
- Overheating Protection
  39
- Winterizing the Unit
  40
- Removing Anti-Freeze from the Unit
  41
- Service Schedule
  42
- Key Checkpoints
  44
- External Fuel Pump Maintenance
  44
- Chemical Supply System Maintenance
  44
- Heat Exchanger System Maintenance
  44
- Vacuum Pump Maintenance
  45
- Engine
  45
- Vacuum Pump
  46
- Solution Pump
  47
- Vacuum Relief Valve
  47
- Vacuum Pump Drive Belts
  47
- Vacuum Inlet Filter (in Waste Tank)
  47
- Solution Pump Drive Belts
  48
- Float Valve (Water Box)
  48
- Waste Tank Float Valve
  48
- Waste Tank Strainer Basket
  48
- Waste Tank Vacuum Inlet Filter
  48
- Vacuum Hoses
  49
- Optional Waste Pump-Out
  49
- High Pressure Solution Hoses
  49
- Check Valve (Outlet)
  49
- Pressure Regulator
  49
- Chemical and Temperature Control Valves
  49
- Chemical Pump
  49
- Water Box
  50
- Chemical Pump
  50
- General Service Adjustments
  50
- Check Valve (Solution Outlet)
  50
- Engine Speed
  50
- Solution and Vacuum Pump Drive Belts
  51
- Packing Nut Adjustments for Chemical Valves
  51
- Pressure Regulator
  52
- Troubleshooting
  54
Table of Contents

63
- Frame
  64
- Side Panel
  66
- Control Panel - Upper 1
  68
- Control Panel - Upper 2
  69
- Engine
  72
- Vacuum Pump
  74
- Solution Pump 1
  76
- Solution Pump 2
  77
- Heat Exchanger
  80
- Pressure Regulator & Temperature Control Valve
  82
- Solution Outlet
  84
- Water Box
  86
- 60 Gallon Waste Tank
  88
- Fuel Pump
  92
- Battery Floor Mount
  94
- Chemical Jug Floor Mount
  96
- Wiring Diagram
  98
- Hose Diagram
  99
- Hose Accessories
  102
- Exhaust - Optional
  104
- Automatic Pumpout - Dual Diaphragm - Optional
  106
- Wand - Titanium Six Jet - Optional
  108
- Wand - Ergo Titanium Six Jet - Optional
  110
- Wand - Quad Jet - Optional
  112
- Wand - Tri Jet -Optional
  114
- Stair Tool - Optional
  116
- Upholstery Tool - Optional
  118
- Shelf Assembly - Optional
  120
- Water Tank Dual with Demand Pump - Optional
  122
- Water Tank - Demand Pump - Optional
  124
- Auxiliary Water Tank with Pump-Optional
  126
- Auxiliary Water Tank - Optional
  128
- Hose Reel - Optional
  130
- Motorized Hose Reel - Tank - Optional
  132
- Motorized Hose Reel - Optional
  134
- E Z - Charge Water Softener - Tank & Tray - Optional
  136
- E Z - Charge Water Softener - Filter - Optional
  138
- E Z - Charge Water Softener - Brine System - Optional
  140
- Serial Number
  142

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