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In accordance with the Ordinance of the Minister of the Economy dated 21 October 2008 (Journal of Laws No. 199, item 1228) and the Directive of the European Union no. 2006/42/EC of 17 May 2006 MANDAM Sp. z o.o. ul. Toruńska 14 44-100 Gliwice...
Safety symbols and inscriptions ................... 5 2. General information ........................7 2.1. Design of the RHINO chisel cultivator................7 2.2. RHINO chisel cultivator – intended use ................8 3. General safety information ......................8 3.1. Proper hitching and unhitching from the tractor ............... 9 3.2.
The following mark indicates the guidelines that are important due to safety reasons: Machine identification Identification data of the RHINO cultivator, including basic information on the manufacturer and the machine and CE marking, can be found on the rating plate placed on the main frame.
1.1. Safety symbols and inscriptions Remember! Special care must be taken when using the cultivator in case of areas marked with special information and warning signs (yellow stickers). The following symbols and inscriptions can be found on the implement. Secure the symbols, signs and inscriptions against loss and make sure they are legible at all times.
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Safety sign Meaning of the safety sign Location on the implement Keep clear from foldable Front part of the central and moving parts of the frame adjacent to side implement frames Do not reach into the Central frame adjacent to crushing zone if the side frames elements can move...
2. General information 2.1. Design of the RHINO chisel cultivator Fig. 1 RHINO 6.0 H chisel cultivator (top view). Fig. 2 RHINO 6.0 H chisel cultivator (side view).
The use of RHINO cultivator for deep cultivation excludes the need for ploughing, which reduces costs, decreases the risk of over-compaction of soil and increases the possibility of timely completion of activities.
must not operate the machine, • wear work clothes, shoes and gloves during maintenance, • do not exceed the maximum axle loads and transport dimensions, • use only original cotter pins and pins, • while using the cultivator, no bystanders, in particular children can be present in the vicinity when the machine is being lowered, lifted, unfolded or dismounted, •...
• do not use the implement until the hydraulic system is repaired. 3.4. Transport safety on public roads Before driving on public roads, fold the side sections of the RHINO cultivator to the travel position using the hydraulic system. Before folding, the machine must be lifted sufficiently high until the folded side sections do not collide with the ground.
• prevent the access of unauthorized personnel and especially children to the implement. Hazards: Noise: If the RHINO cultivator is used on stony soils, it can generate a lot of noise. In this case, it is advisable to close the tractor windows and doors. One can also wear hearing protection.
Axle load calculations Key: GC – tractor weight, TP – front axle load for the unhitched tractor, TT – rear axle load for the unhitched tractor, GT – total weight of the equipment attached at the back, GP – total weight of the front-mounted machine, a –...
Fig. 3 Installation of the drawbar. 4.1.2. Installation of drawbar lights To mount the beam with lights on the drawbar, position it so that the mounting holes on the beam and on the drawbar coincide (Fig. 4 – No. 1) and then tighten with M20 bolts and self-locking nuts.
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Fig. 5 Arm installation on the drawbar. Then you can proceed with the assembly of the rear mounting assembly. Start with the attachment to the arms (Fig. 6 – No. 1). When the assembly mounting holes and arm holes overlap, force the Ø40 pin must and secure the elements with castle nuts and pins. Next, attach the actuators to the assemblies in the places shown in Fig.
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Fig. 7 Installation of disc beams. After screwing in the disc beams, remember to install adjusting cranks. Their fixing points are shown in Fig. 8 – No. 1. Fig. 8 Fixing point of the disc beam adjusting cranks (No. 1). Next, bolt the roller assemblies to the mounting assembly.
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Fig. 9 Fixing points of the roller assembly (No. 1). Finally, mount the beam with lights. They are attached with two M20 bolts, together with washers and nuts. Fig. 10 Light fixing point. CAUTION! The correct procedure for mounting the rollers in the arm clamps requires that the screws are tightened evenly diagonally so that the entire plane of the arm brackets is flush with the plane of the roller clamp profile.
4.3.1. Hydraulic lock of side extensions RHINO cultivators are equipped with a hydraulic lock of side extensions, requiring no additional maintenance. The lock uses a mechanism consisting of an actuator and hook, as well as a handle assembly with a locking bar.
Fig. 12 Hydraulic lock of side extensions. 4.3.2. Implement opening sequence Before unfolding the folding side the extensions of the machine, learn the opening sequence to perform this operation correctly. 1. First, properly lower the chassis and raise the machine as much as possible to allow the machine to be folded properly avoiding the risk of the folding arms snagging on the ground during movement (Fig.
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3. Then, after making sure that the hook of the hydraulic side extension lock mechanism allows the machine side extensions to be unlocked, proceed to open them fully (Fig. 14). Fig. 14 Implement opening sequence: 3- release the hook of the hydraulic side extension lock mechanism, 4- open the implement side extensions.
5. To complete the opening sequence of the implement side extensions, wait until the hydraulic mechanism opens the arms to their end position. Do not interrupt the opening process of the arm side extensions without ensuring that they are fully open. Fig.
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Fig. 17 Adjusting the position of the support wheels. Beam position adjustment To change the working angle of the beam – first loosen the counter nut and then make adjustments using the nut on the spring bolt. Fig. 18 Beam working angle adjustment. A more horizontal arrangement of the coulters reduces working resistance and slightly undercuts the stubble aerating the same –...
4.3.4. Roller position adjustment The roller assembly features a system of hydraulic depth control, so the operation height is adjusted by means of cylinders. Larger extension of the actuator means greater depth of the rollers. Fig. 19 Roller position adjustment. Fig.
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Fig. 21 Cylinder with latches attached to the piston rod to adjust the working depth. The working depth of the implement is set using latches at the piston rod. As more latches are folded, the operation of the implement becomes shallower. In case none of the latches are installed, the implement operates at maximum working depth.
Fig. 23 Latches fitted incorrectly on the cylinder piston rod. If the latches are partially omitted from the cylinder, the forces acting on the piston rod are not evenly distributed and may cause the piston rod to buckle, resulting in damage to the entire piston assembly. This type of adjustment is unacceptable! 4.3.5.
The working speed of the RHINO cultivator should be 8 - 12 km/h under normal operating conditions. The implement must be raised before making U-turns and during reverse travel. 4.4. Rules for transporting the cultivator on public roads and lighting...
Fig. 25 Front and rear light systems and their position. Clean the implement from soil residues and check the lights before transporting it. Lift the implement and check the clearance between the lowermost part of the implement and the ground which should be minimum 30 cm. Special care must be taken when passing and overtaking other vehicles, bypassing obstacles and crossing large areas of uneven ground and dirt roads.
CAUTION! Periodic lubrication guarantees the long service life of the machine. The long service life and efficiency of a machine depends to a large extent on regular lubrication. Use mineral greases for lubrication. Clean the lubrication points thoroughly before pressing or applying grease. 4.6.
5. RHINO cultivator maintenance Daily maintenance Thoroughly clean the cultivator removing soil and plant residues after each use; inspect the screw, pin and bolt connections and the condition of the operating elements and other parts. When cleaning, remove plant residues and ropes wound at the disc and roller bearing points.
5.1. Maintenance of the RHINO driving system Fig. 26 Drive axle – top view. The RHINO cultivator is equipped with a drive axle. Its position is adjusted by means of a hydraulic system. For field work, the axle should be raised to the maximum. For transport, however, it should be set in the lower position (with the actuator extended).
Procedure: • Dismount the hub cover and the spring pin securing the spring nut. • At the same time as spinning the hub, press and tighten the crown nut. • Stop tightening when with a vigorous manual rotation there is no more than a half- turn of the hub.
• Remove the bearings using a puller; • Loosely place new bearings on the roller (place the wheels and retaining rings in the ring rollers and T-ring rollers; screw in the pins using a thread locking adhesive), • Roll the roller between the bearing plates and screw the bearings to the plates. Do not replace the bearings on the levelling disc holders.
Dispose of the disassembled parts in accordance with the environmental protection requirements. 8. RHINO cultivator – spare parts In order to search, find prices and order original spare parts visit our website at www.mandam.com.pl , “parts” tab.
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The parts are sent directly to the specified address on the COD basis. If in doubt, please contact Mandam Spare Parts Department at: +48 32-232-2660 extension 39 or 45 or at + 48 668-66-22-89 (mobile). Original MANDAM spare parts are also available from all authorised MANDAM distributors.
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