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Filtration Group Facet HCS-222-1324 Installation Operation & Maintenance

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Installation-Operation-Maintenance
For
Facet (Oklahoma) LLC
MODEL
HCS-222-1324
150 PSIG @ 250°F – 104 GPM
EI 6
Edition Category C Type S
th
Horizontal Coalescer Separator
Customer: Millennium Systems International, LLC
Facet (Oklahoma) LLC Ref. No.: F12423
11607 E. 43
rd
Str. N.
Tulsa, OK 74116 U.S.A.
Phone: (800) 223-9910/ (918) 272-8700
Fax: (918) 272-8787
www.FiltrationGroup.com

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Summary of Contents for Filtration Group Facet HCS-222-1324

  • Page 1 Installation-Operation-Maintenance Facet (Oklahoma) LLC MODEL HCS-222-1324 150 PSIG @ 250°F – 104 GPM EI 6 Edition Category C Type S Horizontal Coalescer Separator Customer: Millennium Systems International, LLC Facet (Oklahoma) LLC Ref. No.: F12423 11607 E. 43 Str. N. Tulsa, OK 74116 U.S.A. Phone: (800) 223-9910/ (918) 272-8700 Fax: (918) 272-8787 www.FiltrationGroup.com...
  • Page 2  MODEL NUMBER: JOB NUMBER: HCS-222-1324 F12423 RECOMMENDED SPARE PARTS NAME DESCRIPTION / MATERIAL PART NO. ITEM QTY CAA22-5SB COALESCER ELEMENT CAA22-5SB SS324FA-5 SEPARATOR ELEMENT SS324FA-5 HEAD GASKET O-RING BUNA-N 609919 SUMP GASKET O-RING BUNA-N 694962...
  • Page 3 Coalescer Separators General Description Two-stage coalescer separators are the primary defense against fuel contamination by water and dirt. The coalescer separator housings contain both first-stage coalescer and second-stage separator cartridges with no internal moving parts. The product is pumped under pressure to flow through the housing inlet chamber and inside/out through the multi-media coalescer cartridge.
  • Page 4 HCS Series (End Opening) Horizontal Coalescer Separators for Fixed Installations EI 1581, 6th Edition, Category C, Type S Standard Housing Design • EI 1596 Design & Construction • Welded carbon steel construction—other materials available on request • ASME Code, Section VIII construction, stamped and certified •...

  • Page 5: Table Of Contents

    FACET FILTER-SEPARATOR SERVICE MANUAL Contents Instructions ........................................ 2 General Description ....................................2 Installation ......................................2 Pre-Operational Check ................................... 2 Safety Precautions ....................................3 Pre-Operation Test ....................................4 Operation ....................................... 4 Maintenance ......................................4 Element Replacement .................................... 5 Description ......................................7 Construction.......................................

  • Page 6: Instructions

    FACET FILTER-SEPARATOR SERVICE MANUAL Instructions For Installing, Operating & Servicing Filter-Separators General Description This Facet filter-separator is basically a cylindrically shaped eliminate any further emulsification of the product and water pressure vessel designed specifically to remove solid in the incoming product line, as well as minimize total system contaminants such as dirt, rust, scale, sand and metal pressure loss.

  • Page 7: Safety Precautions

    FACET FILTER-SEPARATOR SERVICE MANUAL 3. Check all flange bolts for tightness. Safety Precautions 4. Check mounting bolts and screws on all accessory The following precautions are recommended for the safety of items to be sure they are tightened securely. personnel who operate the filter-separator system. 5.

  • Page 8: Pre-Operation Test

    FACET FILTER-SEPARATOR SERVICE MANUAL Pre-Operation Test NOTE: Filter-separator equipped with automatic air eliminator – Step 3 will not be necessary. All high points in After all the aforementioned procedures have been followed, the piping system should be purged of air. the filter-separator is ready for a fluid test prior to being placed in full operation.

  • Page 9: Element Replacement

    FACET FILTER-SEPARATOR SERVICE MANUAL being dislodged from inside the coalescer elements. Then remove separator elements and discard all old Element Replacement elements to a FIRE-SAFE place. CAUTION d. Inspect screw base adaptor gasket and replace as necessary. Reinstall screw base adaptor and torque Only non-sparking tools should be used when performing to 35 ft-lbs.
  • Page 10 FACET FILTER-SEPARATOR SERVICE MANUAL Tighten hex nuts with a torque wrench to 60 inch cleaning process. It is recommended that the pounds (5 ft-lbs) after it has been ascertained that clearwell chamber be flushed out with clean the elements are seated properly on adaptors and processed filter product and drained before seals.

  • Page 11: Description

    FACET FILTER-SEPARATOR SERVICE MANUAL 12. Element replacement for side open Type Horizontal h. Reinstall spider as required. FAILURE TO Units Only INSTALL SPIDER PLATE COULD CAUSE INTERNAL FIRE OR EXPLOSION. The following special steps must be followed when Reinstall manway cover being sure to use a replacing elements in the side open type Horizontal new cover gasket.

  • Page 12: Specifications

    FACET FILTER-SEPARATOR SERVICE MANUAL handling with an outer coarse mesh protective wrap. Flow of 2. Close the valves in the inlet and outlet pipe lines to isolate product through these elements is from outside to inside. the unit from the piping system. Specifications 3.
  • Page 13 REVISIONS REV. DESCRIPTION DATE APPROVED " " 18" " 7" 10" (F.S.) " (F.S.) (F.S.) " 7" (F.S.) 25" MIN. REQ'D FOR " " ELEMENT REMOVAL 18" C-C 3/4" BOLT HOLES RIGHT END VIEW " 2" 2" ELEVATION VIEW (VIEW FROM INLET END) "...
  • Page 16 11607 E. 43rd St. N. Tulsa, OK. 74116 U.S.A. (918) 272-8700 Fax (918) 272-8787 EI-6-15262 EI 1582 2nd edition Similarity Sheet Reference Number/ID Code: 1581 Qualification Report Number: API5-3-019 Prepared for: Millennium Systems International, LLC US customary Parameter Qualified Vessel Candidate Vessel Pass/Fail Notes...
  • Page 17 11607 E. 43rd St. N. Tulsa, OK. 74116 U.S.A. (918) 272-8700 Fax (918) 272-8787 EI-6-15262 Unique identifier on sheet which should also be found on removable name/data plate on EI 1582 2nd edition Similarity Sheet Reference Number/ID Code: vessel The unique number given on the report of the filter/water separator system qualification, against which the candidate vessel/system is being 1581 Qualification Report Number: compared Parameter...
  • Page 19 CAA Series 5 Coalescer Cartridges Qualified to EI 1581, 6 Edition, Category C The CAA Series 5 coalescer cartridges are available in two cartridge mounting styles: self-centering rod mount and screw base. The rod mount style has treated metal end caps, while the screw base ends are injection molded, glass-filled nylon.
  • Page 20 CAA Series 5 Coalescer Cartridges Qualified to EI 1581, 6 Edition, Category C DATA MODEL NOMINAL NOMINAL OUTSIDE INSIDE MOUNTING NUMBER LENGTH LENGTH DIAMETER DIAMETER STYLE (IN) (MM) OD (IN) ID (IN) CAA11-5 11 ¼ 3 ½ CAA14-5 14 ½ 3 ½...
  • Page 22 SS-5 AND ST-5 Series Separator Cartridges Qualified to EI 1581 6 Edition, Category C Maximum recommended operation temperature is 240°F. For compatibility in extreme operating conditions, other gasket, adhesive and metal materials are available. STANDARD DESIGN FEATURES Cleanable and reusable Superior water barrier Recommended maximum operating temperature: 240°F (115°C)
  • Page 23 SS-5 AND ST-5 Series Separator Cartridges Qualified to EI 1581 6 Edition, Category C DATA INSIDE DIAMETER INSIDE DIAMETER MODEL NUMBER MODEL NUMBER OUTSIDE DIAMETER NOMINAL LENGTH SEALING END MOUNTING END SYNTHETIC TEFLON (IN) (MM) (IN) (MM) (IN) (MM) (IN) (MM) SS318FA-5 ST318FA-5...
  • Page 24 Cartridge Torque Recommendations CARTRIDGE STYLE RECOMMENDED SEALING TORQUE FLAT SEAL 15 LBS. FT. KNIFE EDGE SEAL 10 LBS. FT. FLAT SEAL 20 LBS. FT. KNIFE EDGE SEAL 10 LBS. FT. SCREW BASE 30 LBS. FT. FLAT SEAL 7 LBS. FT. KNIFE EDGE SEAL 5 LBS.
  • Page 25 Cleaning Procedures - Teflon Screen ® and Synthetic Separator Cartridges It is recommended that this procedure is carried out with every coalescer change to ensure full potential and longer life of the separator. Make sure hands are kept clean and free of grease or other contamination throughout the cleansing operation. It is also recommended that gloves (preferably thin rubber) be worn throughout this operation so as to avoid contact between bare hands and the separator screen / mesh.
  • Page 26 VESSEL SWING BOLT CLOSURE GENERAL INFORMATION The Facet Quick Opening Swing Bolt Closure is an easy-open, easy-close bolted-type vessel closure which can be operated using normal hand tools. CAUTION PRIOR TO OPENING THE CLOSURE, THE VESSEL MUST BE DEPRESSURIZED TO ZERO INTERNAL PRESSURE. HEAD LIFT DAVIT RELIEF VLAVE AUTOMATIC AIR ELIMINATOR...
  • Page 27 VESSEL SWING BOLT CLOSURE CLOSING THE SWING BOLT CLOSURE 1. Apply a light coating of grease (like Vaseline) to a new O-ring, and install the O-ring into the gasket groove. 2. Rotate the head back over the shell and remove the safety pin. 3.
  • Page 28 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR PIPE THREAD IMMERSION HEATERS USED IN HAZARDOUS LOCATIONS I. GENERAL comply with all national and local codes for equipment in hazardous locations. INDEECO Explosion-proof Pipe Thread Mounted The heaters should be properly installed, operated and Immersion Heaters are CSA approved for use in maintained for optimum service life.
  • Page 29 It is critical this heater be installed by qualified 5.)Calculate the rated load current of the heater as personnel familiar with the National Electrical Code follows: and/or the Canadian Electrical Code requirements for hazardous locations as well as any local codes. It is the Single phase heaters: Rated load current , responsibility of the installer to verify the safety and suitability of the installation.
  • Page 30 depends on how the heater is being used, how the 1.) Low liquid level control. A LOW LIQUID LEVEL wattage rating was determined, how the process CONTROL MUST BE PROVIDED FOR ALL TANK operates and how it is being controlled. There are an APPLICATIONS.
  • Page 31 IV. OPERATION V. MAINTENANCE The Explosion-proof Pipe Thread Mounted Immersion A. Electrical Heater may be operated normally with ambient =WARNING= temperatures of 104°F (40°C) or less, and in Potentially lethal voltages are present. Be sure to lock atmospheres containing less than 21% oxygen by the branch circuit disconnect switch in the off position volume.
  • Page 32 Maximum Temperature, 40° C, 104° F Ambient Explosion-Proof Pipe Thread Mounted Immersion Heater Maximum Temperatures, Figure 1. This figure shows the relationship of the process temperature to the temperature identification code number temperature and the heater hot spot temperature for typical installations.
  • Page 33 LIMITED WARRANTY Indeeco new products are warranted against defects in workmanship, material, design, labeling and packaging. No other warranty, expressed or implied, written or oral, applies. No person other than an officer or the general manager of Indeeco is authorized to give any other warranty or assume any liability. Warranty Period Warranty periods differ between product lines.
  • Page 34 Indeeco Product Line Warranty Period 5 years* and lifetime on heating element BCSI 10 years* BISI 1 year* 10 years* 1 year* BASI 1 year* 1 year* BCHI 10 years* and lifetime on heating element CASI 1 year* 1 year* 1 year* 10 years* 10 years*...
  • Page 36 LIMITED WARRANTY Indeeco new products are warranted against defects in workmanship, material, design, labeling and packaging. No other warranty, expressed or implied, written or oral, applies. No person other than an officer or the general manager of Indeeco is authorized to give any other warranty or assume any liability. Warranty Period Warranty periods differ between product lines.
  • Page 37 Indeeco Product Line Warranty Period 5 years* and lifetime on heating element BCSI 10 years* BISI 1 year* 10 years* 1 year* BASI 1 year* 1 year* BCHI 10 years* and lifetime on heating element CASI 1 year* 1 year* 1 year* 10 years* 10 years*...

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