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Filtration Group Pi 150 Manual

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MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com
Low Pressure Filter
Pi 150
Nominal pressure 10/25 bar (140/360 psi), nominal size up to 630
1. Features
.
High performance filters for modern hydraulic systems
_
Provided for pipe installation
Modular system
Compact design
Minimal pressure drop through optimal flow design
Visual/electrical/electronic maintenance indicator
Threaded connections
Quality filters, easy to service
Equipped with highly efficient glass fibre PS filter elements
Beta rated elements according to ISO 16889 multipass test
Elements with high differential pressure stability and dirt holding
capacity
Worldwide distribution

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Summary of Contents for Filtration Group Pi 150

  • Page 1 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Low Pressure Filter Pi 150 Nominal pressure 10/25 bar (140/360 psi), nominal size up to 630 1. Features High performance filters for modern hydraulic systems Provided for pipe installation...
  • Page 2 2. Flow rate/pressure drop curve complete filter y = differential pressure ∆p [bar] x = flow rate V [l/min] Low Pressure Filter Pi 150 up to NG 630...
  • Page 3 The filter element Sm-N 2 is an element with a very large dirt holding calibration according to ISO 11171 (NIST) capacity, especially for bypass filtration. 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements;...
  • Page 4 852 761 PS 6 PS 6 29000 77774383 852 761 PS 10 PS 10 29000 77806573 852 761 PS 25 PS 25 29000 * a wider range of element types is available on request. Low Pressure Filter Pi 150 up to NG 630...
  • Page 5 Type [kg] Pi 1535 G1½ M12x20 17.1 Pi 1560 SAE 2 1005 1045 M12x20 42.9 77.8 27.1 NPT- and SAE connections on request. * Standard pressure series hole pattern 3000 PSI Low Pressure Filter Pi 150 up to NG 630...
  • Page 6 50 Nm. After bringing the hydraulic unit to service de-aerate the facturer. filter via vent-screw. 3 . Please always ensure that you have original Filtration Group spare elements in stock: Disposable elements (PS, Sm-N, Mic) cannot be cleaned. Low Pressure Filter Pi 150 up to NG 630...
  • Page 7 Visual PiS 3098/2.2 77669971 Electrical PiS 3097/2.2 77669948 Electrical upper part only 77536550 Seal kit for maintenance indicator PiS 3098/2.2 + PiS 3097/2.2 77760309 77760317 EPDM 77760325 Air bleeder valve 70323353 Low Pressure Filter Pi 150 up to NG 630...
  • Page 8 LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 78356305.11/2016 Low Pressure Filter Pi 150 up to NG 630...
  • Page 9 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Suction Filter Pi 160 1. Features LEER High performance filters for modern hydraulic systems Provided for tank mounting Compact design Minimal pressure drop through optimal flow design Visual/electrical/electronic maintenance indicator...
  • Page 10 2. Flow rate/pressure drop curve complete filter y = differential pressure ∆p [bar] x = flow rate V [l/min] 3. Symbols Suction Filter Pi 160 up to NG 315...
  • Page 11 4. Order numbers Example for ordering filters: 1. Housing design 2. Filter element V=100 l/min, gauge Sm-x 25 Type: Pi 1615-366 Type: 852 754 Sm-x 25 Order number: 77774813 Order number: 77730195 4.1 Housing design Nominal size* with with NG [l/min] Order with vacuum switch...
  • Page 12 5. Technical specifications Design: suction filter for tank mounting with shut off valve Installation: horizontally under oil level or vertically above oil level with optional extension pipe Temperature range: -10 °C to +120 °C (other temperature ranges on request) Filter head material: GDAL Filter housing material: Sealing material:...
  • Page 13 Please always ensure 4 . Dry element with pressured-air from the clean side to the dirt that you have original Filtration Group spare elements in stock: Dis- side; the cleaning efficiency is about 60–70% posable elements (Mic or Sm-x) cannot be cleaned.
  • Page 14 77904857 LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 78356396.11/2016 Suction Filter Pi 160 up to NG 315...
  • Page 15 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Suction Filters Pi 1710 Nominal size up to 480 1. Features Pumps incorporated in hydraulic systems must be protected from coarse containments which when not removed by any other filtering devices may gain access to tank.
  • Page 16 2. Flow rates/pressure drop curve 3. Order numbers 3.1 Housing design Nominal size Filter surface NG [l/min] Order number Type [cm²] 77661598 Pi 1710/1 77661606 Pi 1710/2 77661614 Pi 1710/3 77661622 Pi 1710/4 77661697 Pi 1710/51 77661630 Pi 1710/5 77661705 Pi 1710/52 77661648 Pi 1710/6...
  • Page 17 4. Technical specifications Flow capacity: 10 to 480 l/min at 33 mm ²/s The standard version can be used for liquids based on mineral oil viscosity and 0.1 bar ∆ p (corresponding to the fluids in Group 2 of Directive 97/23 EC Article 9).
  • Page 18 LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 78357287.12/2016 Suction Filter Pi 1710 up to NG 480...
  • Page 19 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Low Pressure Filter/Suction Filter Pi 1941 Nominal pressure 10/25 bar (140/360 psi), up to nominal size 63 1. Features High performance filters for modern hydraulic systems Provided for pipe installation...
  • Page 20 2. Flow rate/pressure drop curve complete filter y = differential pressure ∆p [bar] x = flow rate V [l/min] Low Pressure Filter Pi 1941 up to NG 63...
  • Page 21 = particle size µm] determined by multipass tests (ISO 16889) calibration according to ISO 11171 (NIST) 5. Quality assurance Filtration Group and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic filter elements: Verification of burst resistance...
  • Page 22 7. Order numbers Example for ordering filters: 1. Housing design V= 63 l/min, pressure gauge + spin-on cartridge Mic 10 Type Pi 1941/10/G¾/DM + HC 2 Order number 77807811 + 72013241 7.1 Housing design/order number for pressure-side installation Nominal flow rate NG [l/min] Order number Type...
  • Page 23 8. Technical specifications Design: line mounting filter Nominal pressure*: 10 bar (140 psi) Test pressure: 13 bar (180 psi) Temperature range: -10 °C to +120 °C (other temperature ranges on request) Filter head material: GDAL Spin-on cartridge material: Sealing material: Installation position: preferably vertical Indicating range pressure manometer:...
  • Page 24 2 . Filters without maintenance indicator: The spin-on cartridge should be replaced after the trial run or flushing of the system. Afterwards follow instructions of the manufacturer. 3 . Please always ensure that you have original Filtration Group spare cartridges in stock.
  • Page 25 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Nízkotlakfiltr Pi 200 Jmenovitý tlak 32/63 bar, do jmenovité velikosti 600 l/min 1. Stručný popis Výkonné filtry pro moderní hydraulická zařízení  Filtr pro montáž do vedení  Snadná manipulace a údržba Vybaven filtračními vložkami PS s vysokou účinností...
  • Page 26 2. Křivky výkonnosti kompletních filtrů Nízkotlakfiltr Pi 200 do NG 600...
  • Page 27 = velikost částic [µm] zjištěno víceprůchodovými měřeními (ISO 16889) kalibrace podle ISO 11171 (NIST) 5. Zajištění kvality Filtry a filtrační vložky Filtration Group se vyrábějí, resp. testují podle následujících mezinárodních norem: Norma Název Hydraulické tlakové filtrační vložky; Tlaková zkouška porušení, protržení...
  • Page 28 6. Schématická zobrazení 7. Objednací čísla Příklad objednávky filtru: 1. Těleso filtru 2. Filtrační vložka V=80 l/min a optická/elektrická indikace údržby PS vst 3 Typové označení: Pi 2008-069 Typové označení: Pi 2208 PS vst 3 Objednací číslo: 77665284 Objednací číslo: 77680200 7.1 Provedení...
  • Page 29 7.1 Provedení tělesa filtru       s obtokem s obtokem s obtokem a Jmenovitá Objednací Typové vrtání pro vrtání pro a optickou elektrickou optickou ektrickou velikost číslo označení signalliz. signalliz. indikací indikací indikací indikací NG [l/min] 77664881 Pi 2045-060 77664873...
  • Page 30 7.2 Filtrační vložky (jiné provedení vložky na požádání) Jmenovitá max. p Filtrační plocha Objednací velikost číslo Typové označení Filtrační materiál NG [l/min] [bar] [cm²] 77680226 Pi 2215 PS vst 3 PS vst 3 2010 77955123 Pi 5215 PS vst 6 PS vst 6 2010 77680408...
  • Page 31 9. Rozměry Vstup Výstup Provedení tělesa filtru pro NG 600 Všechny rozměry s výjimkou "C" jsou v mm. Hmotnost [kg] Pi 2005 G½ 13,0 M8x10 37,5 Pi 2008 G¾ 13,0 M8x10 37,5 Pi 2011 G¾ 13,0 M8x10 37,5 Pi 2015 G1¼...
  • Page 32 Dále se řid'te návodem od výrobce zařízení. 3. Vždy dbejte na to, abyste měli na skladě originální náhradní vložky firmy Filtration Group. Jednorázové vložky nelze čistit. 10.4 Výměna vložky 1. Odstavte zařízení, filtr musí být tlakově odlehčen.
  • Page 33 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Low Pressure Filter Pi 200 Nominal pressure 32/63 bar (460/910 psi), nominal size up to 600 1. Features High performance filters for modern hydraulic systems Provided for pipe installation...
  • Page 34 2. Flow rate/pressure drop curve (filter housing incl. element) Low Pressure Filter Pi 200 up to NG 600...
  • Page 35 LEER determined by multipass tests (ISO 16889) calibration according to (NIST) 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance DIN ISO 2942 Hydraulic fluid power filter elements;...
  • Page 36 6. Symbols 7. Order numbers Example for ordering filters: 1. Filter housing 2. Filter element V = 80 l/min and visual/electrical maintenance indicator PS vst 3 Type: Pi 2008-069 Type: Pi 2208 PS vst 3 Order number: 77665284 Order number: 77680200 7.1 Housing design with bypass with bypass...
  • Page 37 7.1 Housing design with bypass with bypass valve and valve and with with Nominal size Order with visual electrical visual electrical NG [l/min] number Type no options bypass valve indicator indicator indicator indicator 77664881 Pi 2045-060 77664873 Pi 2045-056 77664865 Pi 2045-057 77664857 Pi 2045-058...
  • Page 38 7.2 Filter elements (a wider range of element types is availble on request) max. ∆p Nominal size Order Filter surface NG [l/min] number Type Filter material [bar] [cm²] 77680226 Pi 2215 PS vst 3 PS vst 3 2010 77955123 Pi 5215 PS vst 6 PS vst 6 2010 77680408...
  • Page 39 9. Dimensions Inlet Out Outlet Housing design for NG 600 LEER All dimensions except “C” in mm. Type Weight [kg] Pi 2005 G½ 95 45 13.0 M8x10 37,5 Pi 2008 G¾ 95 45 13.0 M8x10 37,5 Pi 2011 G¾ 95 45 13.0 M8x10 37,5 Pi 2015...
  • Page 40 Afterwards follow instructions of the manu- facturer. 11. Spare parts list 3 . Please always ensure that you have original Filtration Group spare elements in stock: Disposable elements cannot be cleaned. Order numbers of spare parts...
  • Page 41 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Suction Filter Pi 200 Nominal size up to 90 1. Features LEER LEER High performance filters for modern hydraulic systems LEER LEER Provided for pipe installation Quality filters, easy to service...
  • Page 42 2. Flow rate/pressure drop curve (filter housing incl. element) y = differential pressure ∆p [bar] x = flow rate V [l/min] LEER PS elements on request. Suction Filter Pi 200 up to NG 90...
  • Page 43 = particle size [µm] determined by multipass tests (ISO 16889) calibration according to ISO 11171 (NIST) 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance DIN ISO 2942 Hydraulic fluid power filter elements;...
  • Page 44 7. Order numbers Example for ordering filters: 1. Filter housing 2. Filter element V=16 l/min and vacuum switch PS 25 Type: Pi 2008-065 Type: Pi 4108 PS 25 Order number: 77736937 Order number: 77680457 7.1 Housing design with with bypass bypass valve and valve and...
  • Page 45 7.2 Filter elements (a wider range of element types is availble on request) max. ∆p Nominal size Filter surface NG [l/min] Order number Type Filter material [bar] [cm²] 77680325 Pi 3105 PS 10 PS 10 77680440 Pi 4105 PS 25 PS 25 77576630 Pi 1105 Mic 10...
  • Page 46 8. Technical specifications Design: in-line suction filter Nominal pressure: Pi 2005 - 2011 63 bar (910 psi) Pi 2015 - 2045 25 bar (360 psi) Test pressure: Pi 2005 - 2011 82 bar (1190 psi) Pi 2015 - 2045 33 bar (480 psi) Temperature range: -10 °C to +120 °C (other temperature ranges on request)
  • Page 47 Please always ensure that you have original Filtration Group spare elements in stock: Dis- posable elements (Mic or PS) cannot be cleaned.
  • Page 48 LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 70364038.11/2016 Suction Filter Pi 200 up to NG 90...
  • Page 49 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Low Pressure Filter/Suction Filter Pi 220 Nominal pressure 10 bar (140 psi), up to nominal size 160 1. Features High performance filters for modern hydraulic systems Provided for pipe installation...
  • Page 50 2. Flow rate/pressure drop curve complete filter y = differential pressure ∆p [bar] x = flow rate V [l/min] Low Pressure Filter/Suction Filter Pi 220 up to NG 160...
  • Page 51 = particle size [µm] determined by multipass tests (ISO 16889) calibration according to ISO 11171 (NIST) 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance DIN ISO 2942 Hydraulic fluid power filter elements;...
  • Page 52 7. Order numbers Example for ordering filters: 1. Housing design 2. Spin-on cartridge V = 25 l/min, bypass, electrical maintenance indicator Mic 10 Type: Pi 2202-058 Type: OC 58 Order number: 77665649 Order number: 77785983 7.1 Housing design/order number for pressure-side installation with with bypass...
  • Page 53 7.2 Spin-on cartridges Nominal max. ∆ p size NG [l/min] Filter surface Press./Suct. side Order number Type Filter material [bar] [cm²] 77785983 OC 58 Mic 10 1775 25/10 77500184 OC 168 Sm-x 10 1309 77501273 HC 6 Mic 10 3000 40/16 77501232 HC 46...
  • Page 54 8. Technical specifications Design: line mounting filter Nominal pressure: 10 bar (140 psi)* Test pressure: 13 bar (180 psi) Temperature range: -10 °C to +120 °C (other temperature ranges on request) Bypass setting: Pressure side: ∆ p 3.5 bar ± 10% Suction side: ∆...
  • Page 55 The filter element should be replaced after the trial run or flush- ing of the system. Afterwards follow instructions of the manu- facturer. 3 . Please always ensure that you have original Filtration Group spare elements in stock: disposable elements (Sm-x) cannot be cleaned.
  • Page 56 LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 78356610.11/2016 Low Pressure Filter/Suction Filter Pi 220 up to NG 160...
  • Page 57 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Duplex Filter Pi 232 Nominal pressure 25 bar (360 psi), nominal size 800 and 1400 1. Features LEER LEER Duplex filter for gear boxes, lubrication and hydraulic systems Modular system...
  • Page 58 LEER determined by multipass tests (ISO 16889) calibration according to ISO 11171 (NIST) 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance...
  • Page 59 6. Symbols 7. Order numbers Example for ordering filters: 1. Housing design 2. 2x Filter element V = 800 l/min and visual/electrical maintenance indicator PS 25 Type: Pi 23240-069 Type: 852014 PS 25 Order number: 70554948 Order number: 76321663 LEER 7.1 Housing design with with...
  • Page 60 8. Technical specifications Design: line mounting filter The switching function can be changed by turning the electric upper Nominal pressure: 10^7 load changes 25 bar part by 180° (normally closed contact or normally open contact). The (360 psi) state on delivery is a normally closed contact. By inductivity in the Test pressure: 33 bar (470 psi) direct current circuit the use of suitable protection circuit should be...
  • Page 61 Remove the facturer. element packaging and put the element with the o-Ring side 3 . Please always ensure that you have original Filtration Group down into the housing. spare elements in stock: disposable elements (PS, Sm-N) can- 8 .
  • Page 62 LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER LEER Filtration Group GmbH Schleifbachweg 45 D-74613 Öhringen Phone +49 7941 6466-0 Fax +49 7941 6466-429 sales@filtrationgroup.com www.filtrationgroup.com 70582030.11/2016 Duplex Filter Pi 232 NG 800+1400...
  • Page 63 MAHLE Industrialfiltration is now Filtration Group. For more information, visit www.FiltrationGroup.com Low Pressure Filter/Suction Filter Pi 270 Nominal pressure 10 bar (140 psi), up to nominal size 315 1. Features LEER LEER LEER LEER High performance filters for modern hydraulic systems...
  • Page 64 2. Flow rate/pressure drop curve complete filter y = differential pressure ∆p [bar] x = flow rate V [l/min] 3. Separation grade characteristics 4. Filter performance data tested according to ISO 16889 (multipass test) Sm-x elements with max. ∆ p 5 bar Sm-x β...
  • Page 65 5. Quality assurance Filtration Group filters and filter elements are produced according to the following international standards: Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance DIN ISO 2942 Hydraulic fluid power filter elements; verification of fabrication integrity DIN ISO 2943 Hydraulic fluid power filter elements;...
  • Page 66 7.2 Spin-on cartridge/order numbers for pressure side installation max. ∆ p Nominal size Filter surface NG [l/min] Order number Type Filter material [bar] [cm²] 77643331 HC 18 Mic 10 7000 77643398 HC 28 Sm-x 10 3400 77504194 HC 34 Mic 10 14025 78714750 HC 66...
  • Page 67 8. Technical specifications Design: in-line filter Nominal pressure: 10 bar (140 psi) Test pressure: 13 bar (180 psi) Temperature range: -10 °C to +120 °C (other temperature ranges on request) Bypass setting: Pressure side: ∆ p 3.5 bar ± 10 % Suction side: ∆...
  • Page 68 The filter element should be replaced after the trial run or flush- ing of the system. Afterwards follow instructions of the manu- facturer. 3 . Please always ensure that you have original Filtration Group spare spin-on cartridges in stock. 9.4 Spin-on cartrige replacement 1 .