Honda Rebel 1100 2021 Service Manual page 14

GENERAL INFORMATION
DCT type:
Unit: mm (in)
SERVICE LIMIT
STANDARD
35.000 35.025 (1.3780 1.3789)
43.000 43.025
(1.6929
1.6939)
35.00035.025 (1.3780 1.3789)
25.000 25.021
(0.9843
0.9851)
33.000 33.025 (1.2992
1.3002)
34.95034.975 (1.3760 - 1.3770)
42.950
42.975
(1.6909
1.6919)
34.950- 34.975 (1.37601.3770)
24.959-24.980 (0.9826 0.9835)
32.950 32.975 (1.2972
1.2982)
32.000 32.025 (1.2598
1.2608)
40.007 40.028 (1.5751 1.5759)
30.000-30.021 (1.1811 1.1819)
21.985- 22.006 (0.8655-0.8664)
31.957-31.970 (1.2581 1.2587)
39.975 39.991
(1.5738
1.5744)
29.967-29.980
(1.1798
-
1.1803)
21.987-22.000 (0.8656 - 0.8661)
12.000 12.018 (0.4724-0.4731)
5.93 6.00 (0.233-0.236)
11.957-11.968 (0.4707 0.4712)
ITEM
Transmission Gear I.D.
M5
M6
C1
C2
C3, C4
Gear bushing O.D. M5
M6
C1
C2
C3, C4
Gear bushing I.D.
M5
M6
C1
C2
Inner mainshaft O.D.
Outer mainshaft o.D.
Countershaft O.D.
M5
M6
C1
C2
Shift fork
I.D.
5.83 (0.230)
Claw thickness
Shaft O.D.
CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS
Unit: mm (in)
SERVICE LIMIT
0.35 (0.014)
0.03 (0.001)
0.05 (0.002)
0.065 (0.0026)
92.10(3.626)
STANDARD
ITEM
Connecting rod side clearance
Runout
Main joumal bearing oil
clearance
Crankpin bearing oil clearance
I.D.
Crankshaft
0.05-0.25 (0.002-0.010)
0.019-0.038 (0.0007 0.0015))
0.027 0.045 (0.0011 -0.0018)
92.000 -92.015 (3.6220-3.6226)
Cylinder
Piston,
Piston O.D.
at
14.0
mm
(0.55 in)
from
bottom
Piston pin hole I.D.
Piston pin O.D.
Piston ring end gap
91.975 91.985 (3.6211 3.6214)
91.89 (3.618)
piston pin,
piston ring
Top
Second
Oil (side rail)
Top
Second
22.002 22.008 (0.8662 0.8665)
21.994 22.000 (0.8659 -0.8661)
0.185 0.235 (0.0073 0.0093)
0.400 0.550 (0.0157 0.0217)
0.100- 0.350 (0.0039 0.0138)
0.015 0.045 (0.0006 0.0018)
0.015 0.050 (0.0006 0.0020)
22.026-22.040 (0.8672 0.8677)
22.02 (0.867)
21.98 (0.865)
0.335 (0.0132)
0.650 (0.0256)
0.550 (0.0217)
Piston ring-to-ring
groove clearancee
22.050 (0.8681)
Connecting
rod
small
end
I.D.
1-8