Valcourt FP12R Installation And Operation Manual
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Valcourt FP12R Installation And Operation Manual

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Safety tested according to ULC S610,
UL 127 standards by an accredited
laboratory.
US Environmental Protection Agency
phase II certified wood fireplace
compliant with 2020 cord wood standard.
Installation and Operation Manual
FP12 MUNDO II
(FP12R model)
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN
LOCAL AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD FIREPLACE. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
Printed in Canada
46151A
2022-08-17

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  • Page 1 2020 cord wood standard. Installation and Operation Manual FP12 MUNDO II (FP12R model) CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN LOCAL AREA. READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD FIREPLACE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
  • Page 3 THANK YOU FOR CHOOSING THIS WOOD FIREPLACE As one of North America’s Contact local building or fire largest and most respected officials about restrictions wood stove and fireplace and installation inspection If this fireplace is not manufacturers, Stove Builder requirements in your local installed properly, International takes pride in the area.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PART A - OPERATION AND MAINTENANCE ................7 1. Safety Information ........................7 2. General Information ........................ 8 2.1 Performances ........................8 2.2 Specifications ......................... 9 2.3 Dimensions ........................10 2.4 EPA Certification Loading ....................13 2.5 Materials........................14 2.6 Zone Heating .........................14 2.7 Emissions and Efficiency ....................15 3.
  • Page 5 Appendix 6: Optional Fire Screen Installation ................66 Appendix 7: Refractory Panels Replacement ................67 Appendix 8: Secondary Air Tubes and Baffle Installation ............68 Appendix 9: Exploded Diagram and Parts List ................ 69 VALCOURT Limited Lifetime Warranty ..................72 Dealer: Installer: Phone Number:...
  • Page 6 CERTIFICATION PLATE Page 6 Installation and Operation Manual - FP12 Mundo II...

  • Page 7: Part A - Operation And Maintenance

    PART A - OPERATION AND MAINTENANCE 1. Safety Information • This fireplace has been tested for use with an open door in conjunction with a fire screen, sold separately. The door may be opened, or fire screen removed only during lighting procedures or reloading.

  • Page 8: General Information

    2. General Information Performances Values are as measured per test method, except for the recommended heating area, firebox volume, maximum burn time and maximum heat output. Model FP12 Mundo II (FP12R) Fuel Type Dry Cordwood Combustion Technology Non-Catalytic Recommended heating area (sq. ft.

  • Page 9: Specifications

    Specifications Recommended log length 16 in (406 mm) east-west Maximum log length 20 in (508 mm) east-west Flue outlet diameter 6 in (150 mm) Recommended connector pipe diameter 6 in (150 mm) Type of chimney ULC-S629, UL 103 HT (2100 °F) Baffle material C-Cast or equivalent Approved for mobile home installation...

  • Page 10: Dimensions

    Dimensions 35 3/8" 898mm 25 1/8" 6" 638mm 150mm 14 7/8" 378mm Top view 13 3/8" 10 3/8" 341mm 265mm 25 3/8" 26 1/8" 645mm 664mm Front view Front view - Door opening G : Opening for gravity hot air distribution kit (ø 8"). Page 10 Installation and Operation Manual - FP12 Mundo II...
  • Page 11 2 1/2" 64mm 14 3/4" 4 7/8" 376mm ENTRÉE ÉLECT. 15 3/4" 14 3/4" 125mm ELECTRICAL INLET 401mm 376mm 24" 609mm 27" 686mm Left side view Right side view 50 1/4" 1276mm 11 3/8" 287mm 12 1/4" 310mm Bottom view F : Opening for forced air distribution kit (ø...
  • Page 12 18 7/8" 479mm 20 3/8" 518mm 9" 229mm Combustion chamber - Top view 12 1/8" 307mm 12 7/8" 326mm Combustion chamber - Side view Page 12 Installation and Operation Manual - FP12 Mundo II...

  • Page 13: Epa Certification Loading

    EPA Certification Loading The loading methods shown below are those used during emissions certification. 2.4.1 Air control The air control is located below the ash shelf on the right. To open the air control, push the air control handle completely to the left (High). This will increase the burn rate.

  • Page 14: Materials

    Materials The body of this fireplace, which is most of its weight, is carbon steel. Should it ever become necessary many years in the future, almost the entire fireplace can be recycled into new products, thus eliminating the need to mine new materials. The paint coating on the fireplace is very thin.

  • Page 15: Emissions And Efficiency

    The success of zone heating will depend on several factors, including the correct sizing and location of the fireplace, the size, layout and age of your home and your climate zone. Three- season vacation homes can usually be heated with smaller fireplaces than houses that are heated all winter.

  • Page 16: Log Length

    Homeowners with access to both hardwood and softwood use both types for different purposes. Softer woods make good fuel for mild weather in spring and fall because they light quickly and produce less heat. Softwoods are not as dense as hardwoods so a given volume of wood contains less energy. Using softwoods avoids overheating the house, which can be a common problem with wood heating in moderate weather.

  • Page 17: Drying Time

    Drying Time Firewood that is not dry enough to burn is the cause of most complaints about wood-burning appliances. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. Firewood with a moisture content between 15% and 20% will allow the fireplace to produce its highest possible efficiency.

  • Page 18: Operating The Fireplace

    4. Operating the Fireplace This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.
  • Page 19 The images above show the space in the firebox where the logs are to be placed. It is important to always respect this space and not to put logs in the grid area marked with an X. The marked area is defined by the space between the glass and the cast-iron andiron. To have a good ignition, place the two lower logs in a north-south position and cross the others on top.

  • Page 20: Combustion Cycles

    The top down fire method has two advantages over the traditional method: first, the fire does not collapse on itself, and it is not necessary to add wood gradually since the combustion chamber is full before the fire is lit. 5.2.4 Two Parallel Logs Method Two spit logs are placed in the firebox with a few sheets of twisted newspapers in between the...

  • Page 21: Rekindling A Fire

    Rekindling a Fire When the temperature of the room is lower and all that remains is embers, it is time to reload. Remove excess ash from the front of the firebox and bring the ashes forward. Place a new load of wood on, and at the back of the embers.

  • Page 22: Air Intake Control

    Air Intake Control Once the firewood, firebox and chimney are hot, air intake can be reduced to achieve a steady burn. As the air intake is reduced, the burn rate decreases. This has the effect of distributing the thermal energy of the fuel over a longer period of time.
  • Page 23 5.7.3 High Output Fires When heating needs are high during cold weather, the fire should burn steadily and brightly. This is the time to use larger pieces of hardwood. Place the biggest pieces at the back of the firebox and place the rest of the pieces compactly. A densely built fire like this will produce the longest combustion this fireplace is capable of.

  • Page 24: Maintenance

    5.7.6 Carbon Monoxide When there is no more flame in the firebox and there are still some unburned logs, check outside if there is smoke coming out of the chimney. If this is the case, it means that the fire is out of air to burn properly.
  • Page 25 The deposits that form on the glass are the best indication of the fuel quality and success in properly using the fireplace. These stains can be cleaned with a special wood stove glass cleaner. Do not use abrasive products to clean the glass. The goal should be having a clear glass with no brown stains.
  • Page 26 6.3.3 Gasket / installation Follow the steps of the previous section to remove the glass. 2. Cut and install the adhesive gaskets as shown in the drawings below 30" 762mm 9/16" 14mm 3/8" 10mm OUTSIDE LOGO 3/8" 10mm INSIDE 15 1/4" 387mm 5/8"...
  • Page 27 Door In order for the fireplace to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The tightness of the door seal can be verified by closing and latching the door on a strip of paper. The test must be performed all around the door.
  • Page 28 6.3.5 Alignement To align the doors, open the doors and slightly unscrew the set screws on the lower and upper door hinges with a 3/32" Allen key to release the adjustable hinge rods. 5/64" Using a flat screwdriver, turn the adjustable hinge rods in the directions shown to adjust the doors.

  • Page 29: Exhaust System

    groove. Starting from the middle, hinges side, press the gasket into the groove. The gasket must not be stretched during installation. Leave about ½" (10 mm) long of the gasket when cutting and press the end into the groove. Tuck any loose fibers under the gasket and into the silicone.

  • Page 30: Part B - Installation

    6.4.2 Sweeping the Chimney Chimney sweeping can be a difficult and dangerous job. People with no chimney sweeping experience will often prefer to hire a professional chimney sweep to inspect and clean the system for the first time. After seeing the cleaning process, some will choose to do it themselves.

  • Page 31: Safety Information And Standards

    7. Safety Information and Standards Safety • The fireplace and chimney must be in an enclosure up to the attic. • CAUTION: DO NOT ATTEMPT TO MODIFY OR ALTER THE CONSTRUCTION OF THE FIREPLACE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION OF CONSTRUCTION MAY VOID THE WARRANTY, LISTINGS AND APPROVALS OF THIS SYSTEM.

  • Page 32: Fireplace Installation

    8. Fireplace Installation Standoff installation In order to make an installation meeting the clearances to combustible materials around and above the fireplace, it is required to install the spacers/stand-offs in the following locations; on the top (B), on the sides ((D) and (E) 8 in total) and on the back of the fireplace (C). The spacers/ stand-offs and the screws (A) can be found in the fireplace manual.

  • Page 33: Clearances To Combustibles

    Clearances to combustibles The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S610 (Canada) and UL127 (U.S.A.). When the fireplace is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.
  • Page 34 If a finishing material is installed inside the enclosure, its thickness must be added to the following measurements. The chase can be constructed of combustibles materials except for headers in gray. FP12R 51 ¼" A Framing width (1,3 m) Framing height to the first 41 ⅝"...
  • Page 35 8.5.2 Framing of the gravity air distribution system 12" 305mm 8 1/4" MIN. 210mm 8 1/4" 210mm Non combustible materials Framing of the traditional style gravity air distribution system 12" 305mm MIN. 8 1/2" 216mm 32 1/8" 816mm Non combustible materials Framing the modern style gravity air distribution system Installation and Operation Manual - FP12 Mundo II Page 35...
  • Page 36 8.5.3 Framing with Fresh Air Intake If a finishing material is installed inside the enclosure, its thickness must be added to the following measurements. A : Fresh air intake duct (Fresh air intake can be installed on the right or underneath). B : Distance between framing and side fireplace standoff 12"...
  • Page 37 8.5.5 Framing with corner installation 18 1/2" 18 1/2" 470mm 470mm 60" 60" 1523mm 1523mm 78 1/8" 1984mm Framing configuration should be used as a reference only. If a finishing material is installed inside the enclosure, its thickness must be added to the following measurements. Theses values are minimum measurements and may need to be increased to allow the installation of the fresh air intake, the forced air distribution or the type of finishing material used.

  • Page 38: Hearth Extension Construction

    Hearth Extension Construction This fireplace can be installed directly on the floor or on a raised base, combustible or not. The installation can be done according to one of the following options : R FACTOR NON COMBUSTIBLE FLOOR OPTION INSTALLATION TYPE REQUIRED PROTECTION DEPTH On floor level...
  • Page 39 8.6.3 Option #3 - Raised Base Installation of More Than 4" When the fireplace is installed on a raised base of more than 4" (E), a non-combustible floor protection of at least 16" (A) with no R factor must be installed in front of the fireplace.
  • Page 40 8.6.5 R Factor There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of materials used, or by the conversion if the K factor and thickness of the floor protection are given. To calculate the total R value from R values of the materials used, simply add the R-values of materials. If the result is equal to or greater than the R-value requirements, the combination is acceptable.

  • Page 41: Facing

    Facing Non combustible finishing materials such as brick or ceramic can be glued to the facade of the fireplace. Do not put a seal between the faceplate and the finishing material to facilitate removal of the facaplate, if necessary. 12" 12"...

  • Page 42: Combustible Or Non Combustible Shelf Installation

    Combustible or non combustible Shelf Installation It is possible to install a combustible or a non- 9" MIN. 229mm 12" combustible shelf above the fireplace. 305mm The shelf can be up to 12" (305 mm) deep and must be installed at least 48" (1,22 m) from the base of the fireplace.

  • Page 43: Supply Of Combustion Air

    Supply of Combustion Air The safest and most reliable supply of combustion air for a fireplace is from the room in which it is installed. Room air is already preheated so it will not chill the fire, and its availability is not affected by wind pressures on the house.
  • Page 44 • The chimney must have at least one support. The maximum chimney length that should be supported by the fireplace is 9 feet (2.75 m) for 2" Solid Pack chimney (5 cm) and 12 feet (3.7 m) for 1" Solid Pack chimney. •...
  • Page 45 • For installations where more than one chimney is located in the same non-chase or within the same area, we suggest that their terminations be separated by at least 16» (410 mm) horizontally, and 18» (460 mm) vertically. This separation is to prevent smoke migrating from one chimney to another.
  • Page 46 • Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2" (50 mm) minimum clearance between the chimney and any combustible materials. Do not fill this 2" space with insulation or any other combustible material. •...
  • Page 47 9.3.2 Ceiling Supported Installation A : Anchor plate B: Ceiling support C: Framing opening D: Attic insulation shield E: Roof flashing F: Storm collar G: Chimney cap Cut and frame square openings (C) in the ceiling, floor and roof where the chimney will pass. A 2" clearance must be maintained between the chimney and any combustible materials.
  • Page 48 9.3.3 Offset Installation Follow the instructions for a ceiling supported RAIN CAP installation until the first elbow. STORM COLLAR Install and turn the elbow in the right direction. Attach to the chimney using three ½" (12 mm) FLASHING ATTIC metal screws. Install the appropriate number of chimney WALL BAND sections to obtain the necessary deviation.

  • Page 49: Angled Wall Pass-Thru Installation

    Position the fireplace in its location. Temporarily install the elbow or chimney section (A) on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney. Mark where the flue will pass through the masonry chimney.

  • Page 50: Approved Chimneys

    9.5.2 Offset Support This support is used above a chimney offset. When the offset of the chimney pass through a wall, this support can be installed on the wall to support the chimney. Approved Chimneys Table 4 : Approved Chimneys CHIMNEY MODEL TYPE...
  • Page 51 Table 5 : LIST OF MANDATORY COMPONENTS CHIMNEY MANDATORY COMPONENTS TYPE/MODEL MANUFACTURER 1" Solid Pack : Ventis, Nexvent, Olympia Chimney / • Ventilated roof flashing. Champion Chimney System, SBI Venting Division Rockford Chimney Systems • Requires insulated attic radiation Security Chimney shield unless chimney is enclosed 2"...

  • Page 52: Appendix 1: Finishing Frame Installation

    APPENDIx 1: FINISHING FRAME INSTALLATION Finishing frame dimensions 36 1/16" 1/8" 917mm 23 7/8" 21 3/8" 606mm 543mm 33 9/16" 853mm Installation Secure the finishing frame to the facing using silicone. Page 52 Installation and Operation Manual - FP12 Mundo II...

  • Page 53: Appendix 2: Optional Fresh Air Intake Installation

    APPENDIx 2: OPTIONAL FRESH AIR INTAKE INSTALLATION Follow the instructions below for connecting the fireplace to a fresh air intake: • The insulated flexible pipe (D) should be of sufficient length (at least 10') and of a configuration to prevent condensation.
  • Page 54 Installation It is strongly recommended to wear gloves to complete the installation. To use the air intake on the right side, remove the knockout by cutting the micro-joints. Cut and remove the insulation and the other knockout inside the fireplace. To use the opening under the fireplace, only cut the knockout.
  • Page 55 Install the flexible duct (D) on the fresh air inlet adapter (B) using one hose clamp (C). Fix the other end to the outer wall register (E) using the second hose clamp (C). The outer wall register (E) must be installed outside the house. To properly install the flexible duct, gently remove the insulation and plastic wrap to expose the duct.

  • Page 56: Appendix 3: Optional Traditional Gravity Hot Air Distribution Kit Installation

    APPENDIx 3: OPTIONAL TRADITIONAL GRAVITY HOT AIR DISTRIBUTION KIT INSTALLATION The kit includes: − 2 hot air outlets (grilles (A) and frames (B)); − 2 90o elbows (C); − 6 steel brackets (D) with fastening screws (E) and self-tapping screws (F) Parts not included in the kit: −...
  • Page 57 Installation rules and advices • The minimum height of the hot air duct is 68" (1.7 m). It must be measured from the base of the fireplace to the top of the hot air outlets. • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace.
  • Page 58 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Screw the 6 steel brackets (D) with 6 screws (E) onto the top of the fireplace (3 per duct).
  • Page 59 Fasten ducts (G) to 90 ° elbows (C) using self-drilling screws (3 per elbow). Insert the frames (B) into the elbow outlets (C). Press the frame on the back of the non-combustible wall and screw it in place. Screw the frame (B) to the outlet of the elbow (C) with 3 self-drilling screws in each. Attach the decorative grilles (A) to the frames with screws.

  • Page 60: Appendix 4: Optional Modern Gravity Hot Air Distribution Kit Installation

    APPENDIx 4: OPTIONAL MODERN GRAVITY HOT AIR DISTRIBUTION KIT INSTALLATION The kit includes : − Decorative plate (A); − Adjustable frame (B); − Heat distribution box (C); − Telescoping section (D); − Anchor plates (E); − All screws are included. Not included in the kit: −...
  • Page 61 Dimensions of the decorative plate 32" 814mm 3" 76mm 2" 34 1/8" 52mm 867mm Dimensions of assembled heat distribution box and adjustable decorative plate 1" 25mm 0" 11/16" 17mm MIN. MAX. 35 1/8" 892mm Dimensions of telescoping section 36 1/8" 918mm 21 3/8"...
  • Page 62 Installation rules and advice • The minimum height of the hot air duct is 68“ (1.7 m). It must be measured from the base of the fireplace to the top of the hot air outlets. • Do not connect the hot air ducts to a central heating system. The malfunction of the heating system would overheat the fireplace.
  • Page 63 Installation It is strongly recommended to wear gloves to complete the installation. Remove the knockouts that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut and remove the insulation and the other set of knockouts inside the fireplace. Secure the 2 anchor plates (E) with 8 screws provided (F) on top of the fireplace (4 for each anchor plate).
  • Page 64 Secure the telescoping sections (D) to the heat distribution box (C) with self-tapping screws (G) (3 per telescoping section). Determine the needed height and secure the two parts of the telescoping sections together with 3 self-tapping screws. Insert the adjustable frame (B) in the heat distribution box (C), press it against the non-combustible material and secure with 4 screws into the heat distribution box.

  • Page 65: Appendix 5: Optional Forced Air Distribution Kit Installation

    APPENDIx 5: OPTIONAL FORCED AIR DISTRIBUTION KIT INSTALLATION It is possible to connect a forced air distribution kit on either sides of this fireplace. Installing the kit on the left side of the fireplace will provide better performances than on the right side. This kit allows distributing heat to another room up to 50 feet (15 m) of the fireplace.

  • Page 66: Appendix 6: Optional Fire Screen Installation

    APPENDIx 6: OPTIONAL FIRE SCREEN INSTALLATION In the United States or in provinces with a particulate emissions limit (e.g.: US EPA), the use of open-door wood fireplace with a rigid firescreen is prohibited. A fire screen door can be installed on the fireplace. For more details, refer to the installation manual supplied with the fire screen.

  • Page 67: Appendix 7: Refractory Panels Replacement

    APPENDIx 7: REFRACTORY PANELS REPLACEMENT Using a ratchet and a Torx (T-30) bit , unscrew Remove the floor refractory panel (W). the two screws (V) holding the andiron (U). T-30 Using a power driver, remove the refractory Remove the back refractory panel (Z). panels brackets (X) and the side refractory panels (Y), and front refractory protectors (AA).

  • Page 68: Appendix 8: Secondary Air Tubes And Baffle Installation

    APPENDIx 8: SECONDARY AIR TUBES AND BAFFLE INSTALLATION Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel.

  • Page 69: Appendix 9: Exploded Diagram And Parts List

    APPENDIx 9: ExPLODED DIAGRAM AND PARTS LIST DETAIL B DETAIL A Installation and Operation Manual - FP12 Mundo II Page 69...
  • Page 70 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your unit, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrades or availability. Contact an authorized dealer to obtain any of these parts.
  • Page 71 90° X 8" 26Ga. GALVANISED ELBOW 30640 GALVANISED BOX FOR HOT AIR GRAVITY DISTRIBUTION KIT 8" 30540 HOT AIR GRAVITY DISTRIBUTION KIT GRILL AC01224 CHASE REDUCTION KIT FOR FP12R PL72308 AIR INLET VENT SE63980 6" TROMPE L'OEIL GRILL PL72161 CONVECTION JACKET SPACER...

  • Page 72: Valcourt Limited Lifetime Warranty

    *Pictures required **Limited to one replacement Shall your unit or a components be defective, contact immediately your VALCOURT dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: Nature of the defect and any relevant information Your name, address and telephone number ▪...
  • Page 74 NOTES :...
  • Page 75 NOTES :...
  • Page 76 This document is available for free download on the Stove Builder International inc. manufacturer’s website. It is a copyrighted document. 250, De Copenhague street, Resale is strictly prohibited. The manufacturer may update St-Augustin-de-Desmaures (Québec), Canada this document from time to time and cannot be responsible G3A 2H3 for problems, injuries, or damages arising out of the use 418-908-8002...

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