Bajaj pulsar DTS-i Service Station Manual page 234

STARTER MOTOR
'O' Ring for
DE Bracket
"O' Ring (2 nos.)
Tie Bolt (2 nos.)
Sealing Ring
(2 nos.)
Carbon Brush
Periodic Maintenance (After warranty period)
• Check, Inspect & if required Replace carbon brushes, Springs at every 15,000 Kms
• Remove carbon particles from commutator slots.
• Clean commutator segments.
• Lubricate brass bush by 2 ~ 3 drops of
OKS410 grease
• Check as per SOP the continuity between 2 adjacent segments of commutator with the help of Multimeter.
• Replace Yoke Sealing Rings & tie bolt 'O' Rings whenever starter motor is dismantled.
Note : Do not dismantle starter motor within warranty period.
Pulsar 150/180 DTS-i
Service Station Manual
Negative Brush
Holder Assly
+Ve Terminal Assly
Service Limit of Starter Motor Carbon Brush
Standard 6.0 mm
1. Check for brush wear
2. Measure length of brush & replace if below usable limit
DE Bracket Assly. (Cover Front)
Usable Limit 5.0 mm
Servo 32 oil & NR Bearing by high temperature-high speed
230
Yoke Assembly
1 Fiber & 1 Plain Washer
Armature Assembly
Positive Brush
Holder Assly
'O'Ring Inside
Insulation Bush
2.5
Wire
Dealer Development Center
CE Bracket
Assembly
(Cover Rear)
Akurdi Pune