Lincoln Electric ZIPLINE IM596-2A Operator's Manual
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Lincoln Electric ZIPLINE IM596-2A Operator's Manual

Lincoln Electric ZIPLINE IM596-2A Operator's Manual

Lincoln electric welder user manual
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LN- 10 / ZIPLINE BOOM PACKAGE
For use with "K" Sales Spec Numbers:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
RETURN TO MAIN MENU
®
K1564-2
K1564-3
K1564-5
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
IM596-2A
Copyright © 2001 Lincoln Global Inc.
March, 2001

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Summary of Contents for Lincoln Electric ZIPLINE IM596-2A

  • Page 1 LN- 10 / ZIPLINE BOOM PACKAGE For use with “K” Sales Spec Numbers: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part.
  • Page 2 READ AND FOLLOW ALL WARNING INFORMATION IN THIS AND ALL OTHER MANUALS SPRING UNDER PRESSURE Release of spring pressure can cause serious personal injury and equipment damage. • Do not remove spring rod shipping support until boom is completely assembled and all components are installed.
  • Page 3 This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment. for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••...

  • Page 4: Table Of Contents

    Installation...Section A Product Description ...A-1 Zipline Boom Models..A-1 Recommended Wire Feeder - Power Source Combinations ...A-2 Product Specifications ...A-2 Unpacking and Checking Kit Contents ...A-3 Installation Procedure...A-7 Tools Required ...A-7 Install the Wire Drive Assembly ...A-7 Install the Control Box Assembly ...A-7 Install the Power Input Cable Assembly...A-7 Install the Electrode Weld Cable ...A-7 Install the Control Cable Assembly ...A-7...

  • Page 5: Installation

    PRODUCT DESCRIPTION This wire feeder boom package comprised of Lincoln equipment will allow you to setup a boom welding sys- tem when used in conjunction with Zipline® boom products. This boom package includes everything you need from Lincoln to easily setup a standard 12 or 16 foot welding station using the Zipline boom product line.

  • Page 6: Recommended Wire Feeder - Power Source Combinations

    RECOMMENDED WIRE FEEDER - POWER SOURCE COMBINATIONS The Zipline booms have been designed to integrate with newer wire feeders and power sources. The fol- lowing is a list of wire feeders and power sources that are compatible with the Zipline boom’s pallet base, control box support and feeder mount bracket/cage assembly.
  • Page 7 K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM REQUIRED TOOLS 7/16" WRENCH PHILLIPS HEAD SCREWDRIVER UNPACK THE BOOM PACKAGE CHECK YOUR BOOM PACKAGE ITEM FOR THE FOLLOWING: (1) WIRE DRIVE ASSEMBLY (1) POWER INPUT CABLE ASSEMBLY (1) ELECTRODE CONDUIT INSTALLATION INSTRUCTION MANUAL...
  • Page 8 K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM ITEM 9 S23858-2 (3) 1/4-20X.75 HHCS-GR2 (4) 5/16-18X.75 HHCS-GR2 (1) PLAIN WASHER (1) SOCKET KEY-1/8 ALLEN WRENCH (1) SOCKET KEY-3/16 ALLEN WRENCH INSTALLATION INSTRUCTION MANUAL HARDWARE KIT ITEM PART No.
  • Page 9 K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM ITEM 10 S23859 ITEM PART No. S23750-1 S23750-2 S22933 INSTALLATION INSTRUCTION MANUAL CONDUIT BUSHING KIT DESCRIPTION CONDUIT BUSHING (.025-.063) CONDUIT BUSHING (.063-.125) KNURLED KNOB ASSEMBLY CONDUIT BUSHING (.025-.063) CONDUIT BUSHING (.063-.125) KNURLED KNOB ASSEMBLY...
  • Page 10 REINSTALL COVER AFTER CONNECTIONS ARE MADE CONNECT ELECTRODE WELD CABLE TO WIRE FEEDER HERE CONNECT ELECTRODE WELD CABLE FROM POWER SOURCE HERE INSTALLATION MOUNTING SLOTS MOUNTING SLOT CONNECT CONTROL CABLE ASSEMBLY TO WIRE FEEDER HERE LN-10 CONTROL BOX ASSEMBLY FRONT VIEW LN-10 / ZIPLINE BOOM PACKAGE CONNECT POWER INPUT...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE Assemble the Zipline boom according to the installa- tion instructions provided with the boom. Next, install and assemble the wire feeder boom package as fol- lows: TOOLS REQUIRED • 7/16" wrench • 1/2" wrench • 11/16" wrench • 3/4" wrench •...

  • Page 12: Install The Conduit Bushings And Electrode Conduit

    INSTALL THE CONDUIT BUSHINGS and ELECTRODE CONDUIT With the provided 1/8” allen wrench, remove the incoming guide on the wire drive assembly. Two dif- ferent size conduit bushings are provided in the con- duit bushing kit, .025 to .063 and .063 to .125. Based on the wire used for your application, find two appro- priate wire size conduit bushings.

  • Page 13: Dimension Prints

    DIMENSION PRINTS 12 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY LN-10 / ZIPLINE BOOM PACKAGE...

  • Page 14: Ft. Hydraulic Zipline Boom Assembly

    DIMENSION PRINTS 12 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY LN-10 / ZIPLINE BOOM PACKAGE...

  • Page 15: Ft. Spring Balanced Zipline Boom Assembly

    DIMENSION PRINTS 16 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY LN-10 / ZIPLINE BOOM PACKAGE...

  • Page 16: Ft. Hydraulic Zipline Boom Assembly

    DIMENSION PRINTS 16 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY LN-10 / ZIPLINE BOOM PACKAGE...
  • Page 17 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE...
  • Page 18 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE...
  • Page 19 NOTES LN-10 / ZIPLINE BOOM PACKAGE...
  • Page 20 NOTES LN-10 / ZIPLINE BOOM PACKAGE...
  • Page 21 Address: Telephone: _______________________________________________ |_|_| |_|_| Exp Date Month BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199 for fastest service, FAX this completed form to: 216-361-5901 Telephone: 216-383-2211 or, Titles: Price New Lessons in Arc Welding $5.00...
  • Page 22 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic ● ● ● ● ● ● ● ● ● ●...
  • Page 23 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ATTENTION ● German WARNUNG Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATENÇÃO...
  • Page 24 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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Ln-10 zipline boom package

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