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Carlisle Ransburg Vector R Series Service Manual

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SERVICE MANUAL
EN
AH-06-02-R17 (06/2022)
Vector R Series Classic Applicators
TM
Models: 79503 R90 Classic - Solventborne
79504 R70 Classic - Solventborne
79520 R90 Classic - Waterborne
For Use With 80130-XXX 9060 Power Supply
1 / 72
www.carlisleft.com

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  • Page 1 SERVICE MANUAL Vector R Series Classic Applicators Models: 79503 R90 Classic - Solventborne 79504 R70 Classic - Solventborne 79520 R90 Classic - Waterborne For Use With 80130-XXX 9060 Power Supply AH-06-02-R17 (06/2022) 1 / 72 www.carlisleft.com...
  • Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision AH-06-02-R16 to revision AH-06-02-R17. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. AH-06-02-R17 (06/2022) 2 / 72 www.carlisleft.com...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS SAFETY: Safety Precautions ............................... 5 Hazards / Safeguards ..............................6 ATEX/UKEX/FM: 10-17 European ATEX Directive ............................10 European ATEX Labels ...............................11 FM Configuration Drawings ............................12 INTRODUCTION: 18-23 General Description ..............................18 Specifications - 79503 R90 Classic Solventborne ...................... 19 Specifications - 79504 R70 Classic Solventborne ......................
  • Page 4 CONTENTS CONTENTS (Cont.) PARTS IDENTIFICATION: 48-73 R90/70 Classic Solventborne Applicator Breakdown - Parts List ................48 Vector R90/70 Classic Solventborne Model Identification .................... 51 R90 and R70 Classic Needle Shaft ..........................53 R90 and R70 Classic Needle Shaft (Optional) - Parts List ..................

  • Page 5: Safety

    This information relates to USER SAFETY and PREVENTING and safety literature for your equipment, contact your local EQUIPMENT PROBLEMS. To help you recognize this Carlisle Fluid Technologies representative or Carlisle Fluid information, we use the following symbols. Please pay Technologies technical support.

  • Page 6: Hazards / Safeguards

    SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the Improper or inadequate operation spray area and tested periodically. and maintenance procedures will cause a fire hazard.
  • Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate operation Electrostatic arcing must be prevented. Safe sparking and maintenance procedures will distance must be maintained between the parts being cause a coated and the applicator.
  • Page 8 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Spray Area / High Voltage Parts being sprayed and operators in the spray area must be There is a high voltage device Equipment properly grounded.
  • Page 9 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Equipment High voltage equipment is Unless specifically approved for use in hazardous locations, utilized in the process. Arcing the power supply, control cabinet, and all other electrical in the vicinity of flammable or equipment must be located outside or applicable country...

  • Page 10: Atex/Ukex/Fm

    ATEX/UKEX/FM Return To Contents ATEX / UKEX / FM EUROPEAN ATEX DIRECTIVE 2014/34/EU The following instructions apply to equipment covered by The certification of this equipment relies upon the fol- certificate number Sira 06ATEX5282X: lowing materials used in its construction: If the equipment is likely to come into contact with The equipment may be used with flammable gases and aggressive substances, then it is the responsibility...

  • Page 11: European Atex Labels

    EEx 0.24mJ The Vector R Series 79503, 79504, and 79520 Classic Applicators are suitable for use in manual spraying EN50050-1 COMPLIANT installations complying with EN 50050 as they are a Type A MFG: CARLISLE class with a discharge energy limit of 0.24mJ. 2813 0518 II 2G FLUID TECH.

  • Page 12: Fm Configuration Drawings

    ATEX/UKEX/FM Return To Contents VECTOR R90 CLASSIC, SOLVENT BASE ABCDE 79503 Base Optional Model No. Designations (Ordering Information Only) "D" DESIGNATIONS "B" DESIGNATIONS "C" DESIGNATIONS "E" DESIGNATIONS "A" DESIGNATIONS CONFIGURATION DWG. 79948 REV C AH-06-02-R17 (06/2022) 12 / 72 www.carlisleft.com...
  • Page 13 OPTION "B" DESIGNATIONS OPTION "A" DESIGNATIONS TRIGGER TYPE CABLE LENGTH OPTION "A" DESIGNATIONS ATEX/UKEX/FM Return To Contents 0 FOR NO CABLE CABLE LENGTH NGER TRIGGER-PART NUMBER: 79325-02 1 FOR 10 METER CABLE-PART NUMBER: 79338-10 0 FOR NO CABLE NGER TRIGGER-PART NUMBER:79325-04 1 FOR 10 METER CABLE-PART NUMBER: 79338-10 2 FOR 15 METER CABLE-PART NUMBER: 79338-15 OPTION "A"...
  • Page 14 ATEX/UKEX/FM Return To Contents VECTOR R70 CLASSIC, SOLVENT BASE ABCDE 79504 Base Optional Model No. Designations (Ordering Information Only) "D" DESIGNATIONS "B" DESIGNATIONS "C" DESIGNATIONS "E" DESIGNATIONS "A" DESIGNATIONS CONFIGURATION DWG. 79949 REV C AH-06-02-R17 (06/2022) 14 / 72 www.carlisleft.com...
  • Page 15 OPTION "A" DESIGNATIONS TRIGGER TYPE CABLE LENGTH OPTION "A" DESIGNATIONS 0 FOR NO CABLE CABLE LENGTH NGER TRIGGER-PART NUMBER: 79325-02 ATEX/UKEX/FM Return To Contents 1 FOR 10 METER CABLE-PART NUMBER: 79338-10 0 FOR NO CABLE NGER TRIGGER-PART NUMBER:79325-04 2 FOR 15 METER CABLE-PART NUMBER: 79338-15 1 FOR 10 METER CABLE-PART NUMBER: 79338-10 OPTION "A"...
  • Page 16 ATEX/UKEX/FM Return To Contents VECTOR R90 CLASSIC, WATER BASED ABCDE 79520 Base Optional Model No. Designations (Ordering Information Only) "D" DESIGNATIONS "B" DESIGNATIONS "C" DESIGNATIONS "E" DESIGNATIONS "A" DESIGNATIONS CONFIGURATION DWG. 79950 REV C AH-06-02-R17 (06/2022) 16 / 72 www.carlisleft.com...
  • Page 17 OPTION "B" DESIGNATIONS TRIGGER TYPE ATEX/UKEX/FM Return To Contents NGER TRIGGER-PART NUMBER: 79325-02 INGER TRIGGER-PART NUMBER:79325-04 OPTION "A" DESIGNATIONS OPTION "A" DESIGNATIONS OPTION “A” DESIGNATIONS CABLE LENGTH CABLE LENGTH CABLE LENGTH 0 FOR NO CABLE 0 FOR NO CABLE 1 FOR 10 METER CABLE-PART NUMBER: 79338-10 OPTION "C"...

  • Page 18: Introduction

    INTRODUCTION Return To Contents INTRODUCTION GENERAL DESCRIPTION The Vector R90/70 Spray Applicator process is an One of the many features of the Vector R90/70 applicator air-atomized method for electrostatically applying product system is that the electrical energy, which is available from coatings.

  • Page 19: Specifications 79503 R90 Classic Solventborne

    INTRODUCTION Return To Contents SPECIFICATIONS 79503 R90 CLASSIC SOLVENTBORNE Environmental/Physical Gun Length: 27cm (10.7 inches) Weight: 620 grams (21.9 oz.) Hose & Cable Lengths (Std): 10m, 15m, 20m, 25m, and 30m Atomizer Nozzle Assembly (Std): 79374-65, 79377-45 Electrical Operating Voltage: 90 kV DC (-) maximum Current Output: 140 microamperes maximum...

  • Page 20: Specifications 79504 R70 Classic Solventborne

    INTRODUCTION Return To Contents SPECIFICATIONS 79504 R70 CLASSIC SOLVENTBORNE Environmental/Physical Gun Length: 24cm (9.6 inches) Weight: 555 grams (22.9 oz.) Hose & Cable Lengths (Std): 10m, 15m, 20m, 25m, and 30m Atomizer Nozzle Assembly (Std): 79374-65, 79377-45 Electrical Operating Voltage: 65 kV DC (-) maximum Current Output: 140 microamperes maximum...

  • Page 21: R70/90 Classic Solventborne Electrostatic Spray Applicator Features

    INTRODUCTION Return To Contents Figure 1: R90/70 Classic Solventborne Electrostatic Spray Applicator Features R90/70 CLASSIC SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR FEATURES Description Description Adjustable Trigger Shelf Needle/Electrode Fluid Hose Connection Barrel Replaceable Hook High Voltage Cable Connection Fan Air Adjust Air Inlet Connections 2-Finger/4-Finger Trigger www.carlisleft.com 21 / 72...

  • Page 22: Specifications 80130-Xxx 9060 Power Supply Electrical

    INTRODUCTION Return To Contents SPECIFICATIONS 80130-XXX 9060 POWER SUPPLY ELECTRICAL Electrical Input Voltage: 100-240 VAC Current: 1 A max. RMS Frequency: 50/60 Hz Wattage: 40 watts (max.) Output Voltage: 20-65 kV DC (80130-21X) 20-90 kV DC (80130-31X) Current: 140 microamps (max.) Physical Height: 16.5cm (6.5 inches)

  • Page 23: 80130-Xxx 9060 Power Supply Features

    INTRODUCTION Return To Contents FRONT VIEW SIDE VIEW Figure 2: 80130-XXX 9060 Power Supply Features 80130-X1X 9060 POWER SUPPLY FEATURES Description Description kV Meter kV Setpoint/Adjust Buttons Air Flow Switch Connections High Voltage On Indicator High Voltage Cable Connector Reset Button Standard I/O Connector µA Meter Fault Indicator...

  • Page 24: Installation

    INSTALLATION Return To Contents INSTALLATION 79503 R90 SOLVENTBORNE WARNING 79504 R70 SOLVENTBORNE INSTALLATION † NEVER wrap the applicator, associated valves and tubing, and supporting hardware in plastic to keep it clean. A surface charge may build up on the WARNING plastic surface and discharge to the nearest ground- ed object.

  • Page 25: Typical Solventborne Installation Features

    INSTALLATION Return To Contents R < 1 MEGOHM Figure 3: Typical Solventborne Installation Features TYPICAL SOLVENTBORNE INSTALLATION FEATURES Description Description Fluid Supply (Grounded) AC Line Cord (110/220) Fluid Regulator 9060 Power Supply Vector Applicator Air Line High Voltage Cable Ball Valve Fluid Line Air Regulator W/Pressure Gauge Target (Earth or Building Ground)

  • Page 26: High Voltage Cable

    INSTALLATION Return To Contents HIGH VOLTAGE CABLE WARNING † The electrical discharge that is available from the Position the spray applicator in the spray area and route the charging electrode must not exceed 0.25 mJ of en- high voltage cable to the power supply. The cable should be ergy.

  • Page 27: Paint Preparation

    INSTALLATION Return To Contents 2. Ransburg recommends that a fluid filter be installed WARNING at the output of the fluid supply (pressure pot, pump, circulating system, etc.). It is the end user's responsi- † When securing the air hose, fluid hose, and high bility to install the proper filter that meets their system's voltage cable together, take care not to use items such requirements.

  • Page 28: Fluid Nozzle Selection Charts

    INSTALLATION Return To Contents FLUID NOZZLE SELECTION STANDARD SPRAY CHART Orifice ID Nozzle Material Fluid Nozzle Part # 79377-44 1.4mm (.055 inch) Standard Wear 79377-144 1.4mm (.055 inch) Extended Wear 79377-45 1.8mm (.070 inch) Standard Wear 79377-145 1.8mm (.070 inch) Extended Wear 79377-46 1.0mm (.042 inch)

  • Page 29: Round Spray Performance Chart

    INSTALLATION Return To Contents AIR CAP / FLUID NOZZLE PERFORMANCE CHART Fluid Nozzle Orifice ID Fluid Delivery* Air Pressure Air Cap Pattern Size*** Pressure Applicators Spray Type Air Consumption** Part # (in/m) (ml/min) (SCFM/SLPM) (psi/bar) (inches) Reducer Air Spray 79377-45 .070/1.8 18/510 22/1.5...

  • Page 30: Operation

    OPERATION Return To Contents OPERATION START-UP After all installation procedures are completed, operation of START-UP DISPLAY the applicator may begin. When the ON-OFF switch is turned on, the kV display will show the applicator type the 9060 Applicator Type Description Power Supply is configured for and the microamp display will show the current software revision level.

  • Page 31: Maintenance

    MAINTENANCE Return To Contents MAINTENANCE SUITABLE SOLVENTS FOR WARNING CLEANING VECTOR R90/70 APPLICATORS † When using cleaning solvent, standard health and safety precautions should apply. When cleaning the Vector applicators, a suitable solvent † Any solvent used to clean the fluid passages must be for cleaning depends on the part(s) of the applicator to discharged into a grounded container.
  • Page 32 MAINTENANCE Return To Contents Electrical Current Output Test CAUTION 1. Turn the paint and/or solvent supply OFF. The applicator barrel MUST be tilted front down to WARNING remove the fluid nozzle. Failure to do so may allow paint to enter the air passages, thereby reducing †...

  • Page 33: Applicator Assembly Cleaning Procedure

    MAINTENANCE Return To Contents Shutdown (or at end of each shift) CAUTION 1. Turn the power supply power OFF. † To avoid damage to the fluid nozzle or needle/elec- 2. Turn the paint supply OFF. trode, the paint pressure MUST be released by trigger- ing the applicator prior to removing the tip.

  • Page 34: Flushing Procedures

    MAINTENANCE Return To Contents Proceed as follows: WARNING 1. Turn OFF the power supply power. † Any solvent used to clean the fluid passages must be discharged into a grounded container. Use of unground- 2. Release the trigger. ed or plastic containers may cause fire or explosion. 3.

  • Page 35: To Remove The Applicator From The Work Site

    MAINTENANCE Return To Contents TO REMOVE THE APPLICATOR Cleaning and Inspection FROM THE WORK SITE 1. Use a suitable solvent to clean the air cap. (Refer to "Suitable Solvents for Cleaning Vector R90/R70 Appli- cators" in the "Maintenance" section.) CAUTION 2.
  • Page 36 MAINTENANCE Return To Contents CAUTION NOTE † If the fluid nozzle is replaced, there is a good † The applicator barrel MUST be tilted front down to chance that the needle/electrode assembly will need remove the fluid nozzle. Failure to do so may allow to be replaced also.

  • Page 37: Needle Electrode

    MAINTENANCE Return To Contents To Test 4. Install the air cap and retaining ring onto the applicator (refer to "Air Cap - Reinstall" in the "Maintenance" section). 1. Install the needle/electrode onto the front end of an avail- able needle shaft. Be sure that the needle/electrode is completely seated for proper contact between the metal NEEDLE / ELECTRODE shaft and the threaded insert of the needle/electrode.

  • Page 38: Disassembly / Reassembly Of Barrel With The 2K Fluid Needle Packings

    MAINTENANCE Return To Contents 4. Remove trigger from the applicator handle. 5. Using an adjustable wrench, unscrew the fluid tube connector from the barrel and slide it down the fluid tube. The fluid tube must be removed before removing the barrel to prevent cascade damage. 6.
  • Page 39 MAINTENANCE Return To Contents 4. Remove the trigger adjustment nut if it was required Cleaning and Inspection when pulling the needle shaft from the barrel packing 1. Clean the packing chamber of the barrel with a suitable chamber. Then remove the packing nut, spacer, rear solvent and a soft bristle bottle brush.
  • Page 40 MAINTENANCE Return To Contents 7. With your finger, wipe the excess grease from both ends CAUTION of the packing tube. Using the excess grease, apply a thin film to the outer surface of the packing tube and to † To avoid damage to the chevron seals, they the external o-ring on the cartridge seal.
  • Page 41 MAINTENANCE Return To Contents 12. Place the packing nut (large bore first) on the rear needle 21. Adjust the needle shaft spring retainer until the rear of shaft section. the hexagon is 11/16 inch from the rear surface of the barrel packing chamber (refer to Figure 19).

  • Page 42: Handle / Resistor Tube

    MAINTENANCE Return To Contents HANDLE / RESISTOR TUBE Removal 1. The following procedures must be performed prior to removing the hook and resistor tube: • Barrel removal • High Voltage Cable removal • Fluid/Air Hose removal 2. Remove the gasket from the handle; if it was not removed with the barrel.
  • Page 43 MAINTENANCE Return To Contents 6. Remove the air inlet fitting and the fluid bracket from the base of the applicator. Figure 22: Air Valve Retaining Cap and O-Ring Removal AIR VALVE REMOVAL Description Item # Figure 24: Air Inlet Fitting and Fluid Bracket Removal Air Valve Retaining Nut FLUID BRACKET REMOVAL Seal (opening toward applicator rear)
  • Page 44 MAINTENANCE Return To Contents 8. Remove the trigger stop by turning the knob of the stop counter-clockwise until the thread of the stop is completely disengaged. Figure 27: Hook Insertion Into Handle Figure 26: Trigger Stop Removal 4. Push the hook gasket into the groove of the hook. Apply a light coat of dielectric grease (LSCH0009) to the hook TRIGGER STOP REMOVAL gasket exterior and slide the hook into position.

  • Page 45: Troubleshooting Guide

    MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE General Problem Possible Cause Solution DEFECTIVE SPRAY PATTERN Clogged or faulty fan air valve Clean, repair, or replace. Pattern Will Not Shape Air passages in applicator or air Blow out, clean, or replace. line clogged Worn, faulty, or clogged air cap Clean or replace.
  • Page 46 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Cause Solution LEAKAGE Clean and lubricate or replace. Defective valve seat or valve spring Fluid See “Barrel Assembly” in the Cartridge seal assembly and/or needle/ (At rear of barrel) “Maintenance” section. electrode shaft defective Fluid (Slight leak at Tighten.
  • Page 47 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE General Problem Possible Cause Solution ELECTRICAL (Continued) Faulty flow switch Replace flow switch. Improper or No High Voltage (Cont.) Improper or no ground at control unit Trace and correct. Faulty high voltage cable Replace. Faulty control PC board Replace.

  • Page 48: Parts Identification

    PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION Figure 28: R90/70 Classic Solventborne Applicator Breakdown AH-06-02-R17 (06/2022) 48 / 72 www.carlisleft.com...
  • Page 49 PARTS IDENTIFICATION Return To Contents R90/70 CLASSIC SOLVENTBORNE APPLICATOR - PARTS LIST (Figure 28) Part # Item # Description 79465-85 Barrel, Machined R90 79465-65 Barrel, Machined R70 79373-00 Nut, Retaining Barrel 75326-00 Ring, Retaining 79599-01 Needle Shaft Assembly, R90, 2k Packings (Std.) 79599-02 Needle Shaft Assembly, R70, 2k Packings (Std.) Table D-"D3"...
  • Page 50 PARTS IDENTIFICATION Return To Contents R90/70 CLASSIC SOLVENTBORNE APPLICATOR - PARTS LIST (Figure 28) (Cont.) Part # Item # Description 3587-02 Nut and Ferrule Table C-"C5" 79385-00 Nut, Connector, Hose Table C-"C5" EMF-202-05 Ferrule, Back, 3/8" Tube Table C-"C5" EMF-203-05 Ferrule, Front, 3/8"...

  • Page 51: Vector R90/70 Classic Solventborne Model Identification

    PARTS IDENTIFICATION Return To Contents VECTOR R90/R70 CLASIC SOLVENTBORNE MODEL IDENTIFICATION 79503/79504 - A 0 = Applicator Only 1 = Domestic Sales, Complete W/ Power Supply 110/120 2 = Export Sales, Complete W/ Power Supply 240V, -50/60Hz 0 = Standard Spray, 65kV Air Cap, 1.4mm Fluid Nozzle, #44 1 = Standard Spray, 65kV Air Cap, 1.8mm Fluid Nozzle, #45 2 = Trans-Tech., 122V Air Cap, 1.8mm Fluid Nozzle, #245 3 = Round Spray...
  • Page 52 PARTS IDENTIFICATION Return To Contents TABLE C - FLUID DELIVERY COMBINATION Description "C" Dash # "C3" "C4" "C1" "C2" "C5" Offset Bracket, .093" ID Fluid Tube 70399-00 79438-00 10553-06 9704-16 ° Bracket, .093" ID Fluid Tube 70442-00 79439-00 10553-06 9704-16 Offset Bracket (SS), .093"...

  • Page 53: R90 And R70 Classic Needle Shaft

    PARTS IDENTIFICATION Return To Contents Figure 29: R90 (79599-01) and R70 (79599-02) Classic Needle Shaft (2k Packings) (Std. Packings) R90 (79599-01) AND R70 (79599-02) CLASSIC NEEDLE SHAFT (2K PACKINGS) (STD. PACKINGS)- PARTS LIST (Figure 29) Item # Part # Description 78627-04 Shaft Assembly, 2-Piece Needle, R90 78627-05...

  • Page 54: R90 And R70 Classic Needle Shaft (Optional) - Parts List

    PARTS IDENTIFICATION Return To Contents Figure 30: R90 (78628-11) and R70 (78628-12) Classic Needle Shaft (optional) R90 (78628-11) AND R70 (78628-12) CLASSIC NEEDLE SHAFT (OPTIONAL) - PARTS LIST (Figure 30) Part # Description Item # 70430-01 Electrode, High Flex 78626-00 Seal Cartridge Non-Adj., Assembly 78627-04 Shaft Assembly, 2-Piece Needle, R90...

  • Page 55: Waterborne Applicator Model 79520-Xxxxx Section

    Return To Contents PARTS IDENTIFICATION WATERBORNE APPLICATOR SECTION MODEL 79520-XXXXX WARNING † Typical installations to spray non-flammable conduc- tive materials (waterborne materials) must not be used to handle flammable materials (solvent based materials). www.carlisleft.com 55 / 72 AH-06-02-R17 (06/2022)

  • Page 56: R90 Classic Waterborne Electrostatic Spray Applicator Features

    Return To Contents PARTS IDENTIFICATION Figure 31: R90 Classic Waterborne Electrostatic Spray Applicator Features R90 CLASSIC WATERBORNE ELECTROSTATIC SPRAY APPLICATOR FEATURES Description Description Needle/Electrode Adjustable Trigger Shelf Barrel Waterborne Hose Replaceable Hook High Voltage Cable Connection Fan Air Adjust Air Hose Connection 2-Finger/4-Finger Trigger Waterborne Source Connection AH-06-02-R17 (06/2022)

  • Page 57: Specifications 79520 R90 Classic Waterborne

    Return To Contents PARTS IDENTIFICATION SPECIFICATIONS 79520 R90 CLASSIC WATERBORNE Environmental/Physical Gun Length: 27cm (10.7 inches) Weight: 620 grams (21.9 oz.) Hose & Cable Lengths (Std): 10m, 15m, 20m, 25m, and 30m Atomizer Nozzle Assembly (Std): 79374-65, 79377-45 Electrical Operating Voltage: 90 kV DC (-) maximum Current Output: 140 microamperes maximum...

  • Page 58: Control Unit

    Return To Contents PARTS IDENTIFICATION CONTROL UNIT INPUTS / OUTPUTS 9060 Part # Voltage Designation Maximum Output 80130-511 110/120 VAC -90 kV DC 80130-512 220/240 VAC -90 kV DC 80130-513 220/240 VAC -90 kV DC CONTROL UNIT / APPLICATOR COMBINATIONS For Use With 9060 Part # 80130-51X...

  • Page 59: R90 Classic Waterborne Typical Installation

    Return To Contents PARTS IDENTIFICATION R<1 MEGOHM Figure 32: R90 Classic Waterborne Typical Installation R90 CLASSIC WATERBORNE TYPICAL INSTALLATION Description Description AC Line Cord (110/220) Fluid Regulator 9060 Power Supply Air Line Vector Applicator High Voltage Cable Ball Valve Fluid Valve Air Regulator W/Pressure Gauge Isolated Fluid System (Protection required from human contact.) Air/Water Separator...

  • Page 60: Waterborne Isolation System Installation Guidelines

    Return To Contents PARTS IDENTIFICATION • Fluid lines to the applicator MUST be protected from WARNING scraping and abrasion on the floor or sharp metal edges that could lead to voltage pin holing and loss of kV on † Typical installations to spray non-flammable conduc- the charged system.

  • Page 61: Waterborne Fluid Delivery Components

    Return To Contents PARTS IDENTIFICATION XX Refer to parts list for figure 33 Refer to parts list for figure 28 Figure 33: Waterborne Fluid Delivery Components www.carlisleft.com 61 / 72 AH-06-02-R17 (06/2022)
  • Page 62 Return To Contents PARTS IDENTIFICATION WATERBORNE FLUID DELIVERY COMPONENTS - PARTS LIST (Figure 49) Item # Part # Description Table F - "F" Fluid Hose, Assembly* 74179-XX Bulk Tube, Fluid, 1/4" ID 72307-XX Bulk Tube, Fluid, 3/16" ID 72310-00 Connector, Bulk Head 10553-05 Nut, Hex 79438-00...

  • Page 63: Vector R90 Classic Waterborne Model Identification

    Return To Contents PARTS IDENTIFICATION VECTOR R90 CLASSIC WATERBORNE MODEL IDENTIFICATION 79520 - A 0 = Applicator Only 1 = Domestic Sales, Complete W/ Power Supply 110/120 2 = Export Sales, Complete W/ Power Supply 240V, -50/60Hz 0 = Standard Spray, 65kV Air Cap, 1.4mm Fluid Nozzle, #44 1 = Standard Spray, 65kV Air Cap, 1.8mm Fluid Nozzle, #45 2 = Trans-Tech., 122V Air Cap, 1.8mm Fluid Nozzle, #245 3 = Round Spray...

  • Page 64: Vector Hose Options

    PARTS IDENTIFICATION Return To Contents Figure 34: Air Hose VECTOR AIR HOSE OPTIONS - PARTS LIST (Figure 34) Item # Part # Description 78547-10 Air Hose Assembly, 10m (33') 78547-15 Air Hose Assembly, 15m (49') 78547-20 Air Hose Assembly, 20m (66') 78547-31 Air Hose Assembly, 30m (99') LSFI0027...

  • Page 65: Vector Applicator Cover Options

    PARTS IDENTIFICATION Return To Contents Figure 36: Applicator Cover VECTOR APPLICATOR COVER OPTIONS - PARTS LIST Item # Part # Description 79529-00 Applicator Cover 79529-00-K5 Applicator Cover, Package of 5 Figure 37 - Swirl Nozzle VECTOR SWIRL NOZZLE OPTIONS - PARTS LIST Part # Description Item #...

  • Page 66: Vector Fluid Tube Options

    PARTS IDENTIFICATION Return To Contents Figure 38: Fluid Tube VECTOR FLUID TUBE OPTIONS - PARTS LIST Qty. Part # Description .093" ID Tube (Standard W/Applicator) See "Item 36" 9704-16 .125" ID Tube See "Item 36" 9704-15 See "Item 36" .250" ID Tube 9704-11 NOTE †...

  • Page 67: Parts Comparison

    PARTS IDENTIFICATION Return To Contents PARTS COMPARISON 79374-65 Standard Air Spray Air Cap 79374-122 Trans-Tech Air Spray Air Cap Standard Air Spray Nozzles have a number between 44 and 148; Trans- Tech Air Spray Nozzles have a number between 244 and 348. Standard Air Spray Nozzles have a longer, narrower tip;...
  • Page 68 PARTS IDENTIFICATION Return To Contents 79555 TRANS-TECH. CONVERSION KITS AVAILABLE Description Fluid Nozzle Part No. Kit Part No. 79552-244 1.4mm (.055") Acetal 79555-244 79552-245 1.8mm (.070") Acetal 79555-245 79552-247 0.7mm (.028") Acetal 79555-247 79552-344 1.4mm (.055") Peek 79555-344 79552-345 1.8mm (.070") Peek 79555-345 79552-347 0.7mm (.028") Peek...

  • Page 69: Vector Classic Recommended Spare Parts

    PARTS IDENTIFICATION Return To Contents VECTOR CLASSIC APPLICATORS RECOMMENDED SPARE PARTS Part # Description 10051-05 Cup Seal, Spring Loaded 14061-05 Sponge, Conductive, Needle 14061-08 Sponge, Conductive, Handle 17130-00 Spring, Return 18842-01 PackingTube R90 18842-02 Packing Tube R70 19749-00 Applicator Wrench Accessory 3587-02 Nut and Ferrule...
  • Page 70 PARTS IDENTIFICATION Return To Contents VECTOR CLASSIC APPLICATORS RECOMMENDED SPARE PARTS (Cont.) Part # Description 79378-00 Gasket, Barrel 79379-00 Air Cap Retaining Ring 79385-00 Nut Connector Hose 79445-10 Fan Air Adjustment Assembly 79450-00 Trigger Stop Assembly 79454-00 Trigger Retaining Screws 79465-65 Barrel, R70 Classic 79465-85...

  • Page 71: Manual Change Summary

    MANUAL CHANGES Return To Contents MANUAL CHANGE SUMMARY AH-06-02-R17 - Replaces AH-06-02-R16 with the folowing changes: Change Description Page(s) Update to newest manual design Update page with new text and labels New controller image from page 12 14, 16 Change “Output Voltage” Change “Output Voltage”...
  • Page 72 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

Ransburg vector 79503 r90 classicRansburg vector 79504 r70 classicRansburg vector 79520 r90 classic

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