1. Manuals
  2. Brands
  3. Grunbeck Manuals
  4. Water System
  5. GENO-OSMO-X 200
  6. Operation manual

Grunbeck GENO-OSMO-X 200 Operation Manual

Reverse osmosis system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
We understand water.
Reverse osmosis system | GENO-OSMO-X
Operation manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GENO-OSMO-X 200 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Grunbeck GENO-OSMO-X 200

Summary of Contents for Grunbeck GENO-OSMO-X 200

  • Page 1 We understand water. Reverse osmosis system | GENO-OSMO-X Operation manual...
  • Page 2 General Contact Germany International Sales Phone +49 9074 41-145 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm Original operation manual Edition: November 2022 Order no.: 750927-inter_234...

  • Page 3: Table Of Contents

    Table of contents Table of contents Handing over the product to the owner/operating Table of contents .............. 3 company ..............48 Introduction ............. 4 Operation/handling ..........49 Validity of the manual ..........4 Other applicable documents ........4 Operating concept ..........49 Product identification ..........5 Basic settings of control unit GENO-tronic ....53 Symbols used............

  • Page 4: Introduction

    Illustrations in this manual are for basic understanding and can differ from the actual design. Validity of the manual This manual applies to the products below: ● Reverse osmosis system GENO-OSMO-X 200 ● Reverse osmosis system GENO-OSMO-X 400 ● Reverse osmosis system GENO-OSMO-X 800 ●...

  • Page 5: Product Identification

    Introduction Product identification You can identify your product based on the product designation and the order no. shown on the type plate. ► Check whether the products given in chapter 1.1 correspond to your product. The type plate is located on the system rack. Designation Designation CE mark...

  • Page 6: Symbols Used

    Introduction Symbols used Symbol Meaning Danger and risk Important information or requirement Useful information or tip Written documentation required Reference to further documents Work that must be done by qualified specialists only Work that must be done by qualified electricians only Work that must be done by technical service personnel only Depiction of warnings This manual contains information and instructions that you must obey for your personal...

  • Page 7: Demands On Personnel

    Introduction Demands on personnel During the individual phases in the service life of the system, different persons do activities on the systems. The respective tasks require different skills. 1.6.1 Qualification of personnel Personnel Requirements • Operator/ No special expertise required user •...
  • Page 8 Introduction 1.6.3 Personal protective equipment ► As an owner/operating company, make sure that the required personal protective equipment is available. The components below fall under the heading of personal protective equipment (PPE): Protective gloves Protective footwear Protective overall Protective goggles Hard hat Mask Face shield...

  • Page 9: Safety

    Safety Safety Safety measures ● Only operate the system if all components are installed properly. ● Obey the local regulations on drinking water protection, accident prevention and occupational safety. ● Do not make any changes, alterations, extensions or program changes on your product.
  • Page 10 Safety ● Switch off the supply voltage before working on electrical system parts. Discharge residual voltage. ● Never bridge electrical fuses. Do not disable fuses. Use the correct current ratings when replacing fuses. ● Keep moisture away from live parts. Moisture can cause short-circuits. 2.1.4 Danger due to chemicals ●...

  • Page 11: Product-Specific Safety Instructions

    Safety 2.1.5 Groups of persons in need of protection ● This product can be used by persons with limited abilities or lack of experience if they are supervised or instructed in the safe use of the system and understand the resulting hazards.
  • Page 12 Safety 2.2.1 Signals and warning devices Warnings/pictograms Risk of electric shock (attached to the distributor cover and in the power distribution/electrical switch cabinet) ► Disconnect the system from the power supply before working on electrical system parts. Risk of electric shock due to residual voltage High voltage can be present even if the LED warning indicator is not illuminated.

  • Page 13: Product Description

    Product description Product description The reverse osmosis system GENO-OSMO-X is mounted on an aluminium system rack. The ultra-low-pressure reverse osmosis membranes are installed in PE pressure pipes. The controller for displaying the operating status and the system values is operated by a touch screen.

  • Page 14: Foreseeable Misuse

    Product description ● Does not require the installation of a water softener/hardness stabilisation upstream. 3.1.4 Application limits We assume that the composition of the feed water (raw water) will not change significantly, that the feed water will always be free of mechanical and organic impurities and that the limit values given below will not be exceeded: NOTE No disinfectant...

  • Page 15: Product Components

    Product description Product components 3.3.1 GENO-OSMO-X Designation Function Coding Reverse osmosis membranes in pressure pipes to generate the Membrane RO1B1 permeate Control unit Operating unit GENO-tronic with 4.3 touch screen, tiltable RO1E1 To switch the entire system and components installed Main switch downstream on and off With automatic circuit breakers and Schuko socket to supply the...
  • Page 16 Product description 3.3.2 GENO-OSMO-X Online Designation Function Coding Diaphragm expansion tank Flown through as pressurised permeate tank RO1B4 For supply pressure; switches the system ON and OFF Pressure transducer RO1CP2 Measuring range: 0 - 6 barg, current output: 4-20 mA Sampling valve of pressurised permeate tank.
  • Page 17 Product description 3.3.4 GENO-OSMO-X Antiscalant Designation Function Coding For Antiscalant dosing in proportion to quantity RO1P2 Delivers the dosing agent as soon as the feed water flows into Dosing pump the system. Pressure maintaining valve DN 8, opening pressure 3 bar RO1S7 RO1S8 Suction lance with electrical switching contacts “pre-alarm”...

  • Page 18: System Connections

    Product description System connections Designation Function Coding Inlet connection Feed water inlet Discharge connection Concentrate-to-drain Outlet connection Permeate (towards pure water tank) Outlet connection Permeate (towards consumer provided by client on site) Connections to water meter screw connections 1" or 1¼" (male thread) to be provided by client.

  • Page 19: Functional Description

    Product description Functional description The reverse osmosis system consists of the functional units below: Designation Designation Pressure pipe with membrane module Hydro block Permeate (number depends on system size) Hydro block Feed water Hydro block Concentrate-to-drain The GENO-OSMO-X system works according to the process of reverse osmosis. The feed water is directed to the high-pressure pump via an automatic valve and a fine filter with pressure reducer.
  • Page 20 Product description The permeate capacity is automatically controlled in relation to the temperature. Control via flow meters in the feed water, FEED and permeate. The recovery (concentrate-to-drain) as well as the concentrate recirculation are adapted to the modified permeate output. Hydro block Feed water Designation Function...
  • Page 21 Product description Hydro block Concentrate Designation Function Coding Connection Water meter screw connection 1" (male thread) with flat sealing Concentrate-to-drain To automatically adjust the volume flow concentrate-to-drain (recovery). During the production of permeate, this portion of the water Adjusting valve permanently flows to the drain.
  • Page 22 Product description 3.5.2 Process/function The pre-treated feed water flows in parallel over the surface of the membrane. The water recirculated within the system is called FEED. A partial flow of pure water passes through the membrane as permeate (cross flow), while the remaining partial flow –...
  • Page 23 Product description RO process Reverse osmosis is reversing the natural osmosis process. Water (diluted solution) Concentrated solution Membrane Osmosis Explanation Osmosis occurs when two solutions of different concentrations of dissolved minerals are separated from each other by a membrane. Water passes from the diluted solution (A) through the semi- permeable membrane (C) to the concentrated solution (B) until the concentration is balanced on both sides of the membrane.

  • Page 24: Accessories

    Product description Accessories Your product can be retrofitted with accessories. Please contact your local Grünbeck representative or Grünbeck’s headquarters in Hoechstaedt/Germany for details. Illustration Product Order no. Drinking water filter BOXER KX 1" 101 835 80 µm filter element for prefiltration Drinking water filter BOXER KDX 1"...
  • Page 25 Product description Illustration Product Order no. Blending unit for reverse osmosis systems 750 7xx The blending unit is designed to set a certain blending water quality (residual conductivity or residual hardness). This is done by blending permeate from a reverse osmosis system with raw or soft water. Emergency bypass for reverse osmosis systems 750 75x An emergency bypass of the reverse osmosis systems might become necessary if the...
  • Page 26 Product description Illustration Product Order no. Additional tank GT 1000 with sterile air filter 712000060000 As add-on tank of the same size as the basic pure water tank GT-X 1000 with sterile air filter and level probe, aeration and ventilation with 0.2 µm microfilter For larger tanks, please inquire.

  • Page 27: Transport, Placing And Storage

    Transport, placing and storage Transport, placing and storage Dispatch/Delivery/Packaging The system is fixed on a pallet at the factory and secured against tipping. ► Load and unload the system with a forklift or lift truck with suitable pallet forks. Take note of the system’s top-heavy centre of gravity. NOTE: Risk of damage when lifting the system with a crane and lifting strap.

  • Page 28: Installation

    Installation Installation The installation of the system represents a major intervention into the drinking water system and must be done by a qualified specialist only. Installation example for GENO-OSMO-X Designation Designation Drinking water filter (e.g. BOXER KDX) Hardness control measuring device softwatch Pure water tank RT-X with level probe and System separator GENO-DK 2 sterile air filter...
  • Page 29 Installation Installation example for option: AVRO Designation Designation Pure water tank RT-X with level probe and Drinking water filter (e.g. BOXER KDX) sterile air filter System separator GENO-DK 2 Pressure booster system GENO-FU-X 2/40-2 N Activated carbon filter AKF AVRO modules Installation example for option: Online skid Designation Designation...

  • Page 30: Requirements For The Installation Site

    Installation Requirements for the installation site Obey local installation directives, general guidelines and technical specifications. ● The installation site must be frost-proof and protect the system from chemicals, dyes, solvents and their vapours. ● Avoid strong heat radiation and direct sunlight. ●...

  • Page 31: Checking The Scope Of Supply

    Installation ● In case of system configurations with water softeners, we recommend monitoring the residual hardness by installing an automatic water analysis system in the soft water outlet in order to increase operation safety. 5.1.3 Requirements for electrical wiring ● For the power supply of the system, a power outlet of 3 x 400 V/50 Hz/L/N/PE (with a fuse protection of 20 A) is required (refer to chapter 5.4).

  • Page 32: Water Installation

    Installation Water installation Only the GENO-OSMO-X without any additional equipment is described here as representative for all system versions. The illustrations are only exemplary representations. ► Do all work for all versions in an analogous way. Obey the safety instructions regarding local transport (refer to chapter 4.2). 5.3.1 Preliminary work High difference in temperature at the installation site during the installation...
  • Page 33 Installation 5.3.2 Connecting the system Pipes made of corrosion-resistant material provided by the client on site for feed water and permeate must be separable, e.g. by means of a screw connection (fitting piece). The fitting piece – which can be removed, if necessary – is a pipe section with detachable connecting elements at both pipe ends.
  • Page 34 Installation 5.3.3 Antiscalant dosing (option) ► Proceed as follows when doing the initial filling with Antiscalant dosing agent: Designation Designation 20-l canister of Antiscalant dosing agent Sliding cover (e.g. MT 4000) Collecting container Suction lance (placed in holder) 1. Put the canister into the collecting container and remove the screw cap. Keep the screw cap –...

  • Page 35: Electrical Installation

    Installation Electrical installation Have the electrical installation done by a qualified electrician only. DANGER Life-threatening voltage of 400 V ● Risk of severe burns, cardiovascular failure, fatal electric shock ► Check the system for proper condition before start-up/commissioning. ► Switch off the supply voltage before working on electrical system parts. ►...
  • Page 36 Installation 1. Remove the bag with the connection material from the power distribution box. 2. Connect the grounding point to the aluminium rack – use the connection material: hammer nut, hexagon head screw M8x25 and serrated washer. 3. Attach the “Grounding” label. 4.
  • Page 37 Installation Designation Designation Socket (230 V) Main switch Plug of Antiscalant dosing pump In case of GENO-OSMO-X Antiscalant, the dosing pump is supplied with power via the socket. ► Put the plug of the dosing pump into the 230 V socket. ►...
  • Page 38 Installation Opening the control unit Designation Designation Mains switch on housing cover Terminal strip of motherboard Operating board Screws 1. Make sure that the system is de-energised. 2. Loosen both screws. 3. Swing open the cover. » The operating board and the terminal strip are accessible. 5.4.3.1 Operating board Designation...
  • Page 39 Installation 5.4.3.2 Terminal strip of motherboard Power supply of operating board Terminal Motherboard Function Terminal Operating board 24 VDC / 500 mA Ground RS-485 (III) serial interface Terminal Motherboard Function Terminal Operating board RS 485 A RS 485 B RS 485 GND Fuses of motherboard Fuse Function...
  • Page 40 Installation Term. Signal Colour Function Line Comment + 24 V= Frequency converter LiYcY 7x0.25 mm² Enable FC (FC) of high- pressure pump + 24 V= Fault signal FC RO1P1A1 DI 6 4-20 mA Setpoint FC Screen + 24 V= Feed water solenoid valve H05VV-F 3x0.75 mm²...
  • Page 41 Installation 5.4.5 Line connections to other subsystems Obey the operation manuals of the subsystems. 5.4.5.1 System outputs Term. Signal Colour Function Line Comment System output Tank +24 V= Pure water tank LiYY 5x0.25 mm² BB1CL1 Filling level detection System OFF Digital signals BB1CL2 System ON, bypass...
  • Page 42 Installation 5.4.5.4 Dosing pump RO1P2 in case of Antiscalant pretreatment Term. Signal Colour Function Line Comment Dosing pump LiYY 2x0.25 mm² Pulse input RO1P2 +24 V= WH, BN 1, 2 LiYY 4x0.25 mm² Signal/fault signal output RO1CL2 Empty/fault signal RO1CL1 Pre-warning 5.4.5.5 Dosing pump RO1P3 in case of Antiscalant pretreatment...
  • Page 43 Installation ► Switch both DIP switches to “ON”, if required. 5.4.5.7 Pretreatment Water softener Term. Signal Function Line Comment RS -485 A Control unit LiYcY 3x0.25 mm² (*) RS -485 B IONO-matic WE-X GND2 RS -485 A Control unit LiYcY 3x0.25 mm² (*) RS -485 B Delta-p 50 GND...

  • Page 44: Start-Up/Commissioning

    Start-up/Commissioning Start-up/Commissioning The initial start-up/commissioning of the product must be done by technical service personnel only. Climbing onto system components when operating components that are CAUTION! located at high levels. ● Risk of falling when climbing onto system components. ● Risk of tripping in case of loose cables/pipes lying around. ►...
  • Page 45 Start-up/Commissioning WARNING Contact with preserving agent ● Risk of chemical eye/skin burns. ► Use personal protective equipment (PPE). ► Completely route the concentrate line to the drain so that no preserving agent can escape. ► Obey the safety data sheet of the dosing agent. Danger in case of skipping or prematurely terminating the flushing NOTE: process.
  • Page 46 Start-up/Commissioning NOTE: Damage to the system when operated with hard water. ● Operating the system with hard water results in damage to the membranes. ● The preserving agent must be flushed out with softened (0° dH) or hardness- stabilised water. ►...

  • Page 47: Checking The System

    Start-up/Commissioning Checking the system CAUTION Risk of slipping at the sampling points. ● You might slip/fall and injure yourself. ► Use personal protective equipment - wear sturdy shoes. ► Immediately mop up escaped liquid. 1. Let the system run in for at least 20 minutes. 2.

  • Page 48: Setting The Control Unit

    Start-up/Commissioning Setting the control unit 1. Make the basic settings (refer to chapter 7.2). 2. Check the operating mode of the subsystem GENO-OSMO-X in the Info level (refer to chapter 7.3.1). 3. Start the subsystem with the I/O button. » The system’s operating mode is AUTOMATIC and the I/O button is green. 4.

  • Page 49: Operation/Handling

    Operation/handling Operation/handling The system is operated via the operating unit of the GENO-tronic control unit with 4.3" touch screen. The control unit monitors the “production line” and is pre-programmed with different parameters subject to the respective system type. The control unit can connect and visualise several components of the production line. NOTE: Making incorrect setting at the control unit.
  • Page 50 Operation/handling 7.1.1 Basic display Home The Home screen is the superordinate screen for all subsystems connected to/interconnected with the control unit of the reverse osmosis system. The arrangement of the subsystems on the display from left to right corresponds to the water flow through the overall system.
  • Page 51 Operation/handling 7.1.3 Setting the parameters Different settings can be selected, modified, saved, or discarded as follows: Designation Function Selection option Selection line. The line in the middle is depicted larger Save selection Quit the menu without changing former selection  and  Buttons for scrolling The numerical and the alphanumerical menu each have the same operating logic: Designation...
  • Page 52 Operation/handling 7.1.5 Menu structure The table below shows the different menu levels with their respective parameters and settings. Menu level 1 Menu level 2 Code Settings/parameters * Basic settings System menu I Operating language Control unit System designation Date, time Data logging Interval, min Load parameters...

  • Page 53: Basic Settings Of Control Unit Geno-Tronic

    Operation/handling Menu level 1 Menu level 2 Code Settings/parameters * Counter readings, Operating hours error memory Sum permeate Sum Concentrate-to-drain Run time HP pump RO1P1 Run time HP pump stage 2 RO1P4 Operating hours AVRO module RO1B1 Limit value for recovery exceeded Operating phase counter <...
  • Page 54 Operation/handling 7.2.1 System menu I Parameters Setting range Remarks Operating language German English French Dutch Italian Russian Spanish System designation 18 digits, alphanumerical, text will appear in the upper left corner of the Home screen Date, time Automatic switch-over from DST (daylight saving time) to ST (standard time) Data logging The measured values of all subsystems (Info level) are...
  • Page 55 Operation/handling 7.2.4 Data logging on SD card The SD card socket is integrated in the operating unit GENO-tronic (refer to chapter 5.4.3.1). The SD card used must be FAT32 formatted. Recommendation: Do thorough formatting, no quick formatting. 1. Terminate the data logging in system menu I. 2.
  • Page 56 Operation/handling Extract of default settings Designation Designation Language selection (setting: German) Print selection of system components ► Make the respective pre-selection for the printout. ► Confirm with OK. » System components which are not selected are automatically hidden. Printout (example) Column/line System Operating state...
  • Page 57 Operation/handling 7.2.6 GENO-tronic data logging System Parameters/Comment Value displayed Unit Water softener NX1 Remaining capacity Exchanger* C XX,XX m³ (Duo-WE-X or Remaining capacity Exchanger** C XX,XX m³ Delta-p) (Delta-p only) Flow rate Q XX.XX m³/h Time since last regeneration T XXX R (0/1…5) Current regeneration step Time until service is due...

  • Page 58: Reverse Osmosis System Geno-Osmo-X

    Operation/handling System Parameters/Comment Value displayed Unit Current of power supply unit I XXX Z (0…5) Operating status: (OFF/Operation/Forced operation/Discharge of permeate/Discharge of diluate) Concentrate-to-drain flow rate QKK XXXX Inlet conductivity CR XXXX µS/cm Concentrate conductivity (not for all versions) CK XXXX µS/cm Time until service is due S XXX...
  • Page 59 Operation/handling 7.3.2 Setting level ► Tap on the subsystem in the Info level. » The setting level of the GENO-OSMO-X is shown. ► Select the required sublevel. ● The setting level of the subsystems includes: • User programming level • Installer level (Code 113) •...
  • Page 60 Operation/handling Parameters Setting range Remarks Automatic restart Behaviour after voltage failure. After the return of power, the system signals "Power failure fault“; automatic or manual operation remains stored but is switched off. After the return of power, the system continues running in the previously set operating mode and does not show a fault.
  • Page 61 Operation/handling Parameters Setting range Remarks Function Contact closes upon start of RO1P1 Operation Programmable output Dry-run protection Contact opens if BB1CL1.4 is undershot and closes if BB1CL1.3 is exceeded Redundancy If two dosing pumps are present RO1P2/RO1P3 (*) Pumps have different dosing tasks. The pumps have the same dosing task and operate redundantly.
  • Page 62 Operation/handling Parameters Setting range Remarks Start/Stop command "Normal" start/stop command (analogue button Info level) via enable input. Bus signal "Normal" start/stop command (analogue button Info level) via enable from bus system (master) provided by the client Display text for prog. Editable If the input is programmed to Signal or Fault, this displeay text input...
  • Page 63 Operation/handling 7.3.2.4 Extended technical service levels I and II ( In the extended technical service levels I and II, fundamental parameters are stored that in general only need to be programmed in Grünbeck's production but rarely on site (refer to Technical service manual, order no.

  • Page 64: Permeate Tank

    Operation/handling 7.3.6 Operating parameter memory In the operating parameter memory, the last 30 parameter changes are documented. This level is not access-protected. The parameter changes below are shown: ● No. = Consecutive number 1…30 of the operating parameter memory ● Code = Code level concerned ●...

  • Page 65: Antiscalant Dosing (Option)

    Setting range Remarks Container size Content of the dosing agent container (canister) GENO-OSMO-X 200 … 1200 10 l GENO-OSMO-X 1600 … 3000 20 l If the capacity is increased from 1200 to 1600 l/h, either a 10-litre or a 20-litre canister can be used.
  • Page 66 Operation/handling 7.5.5 Replacing the Antiscalant canister Do not fill residual amounts from used containers into containers with fresh NOTE: Antiscalant. ● Mixing old and new diminishes the effectiveness – flocculation can occur and cause functional system failure. ► Discard residual amounts of Antiscalant from opened canisters. ►...

  • Page 67: Maintenance And Repair

    Maintenance and repair Maintenance and repair Maintenance and repair includes cleaning, inspection and servicing of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/operating company is responsible for compliance with the prescribed maintenance and repair work. By concluding a maintenance contract, you make sure that all maintenance work is done on time.

  • Page 68: Intervals

    Maintenance and repair ► Use personal protective equipment. ► Only clean the outside of the system. ► Do not use any strong or abrasive cleaning agents. ► Wipe the surfaces with a damp cloth. ► Dry the surfaces with a cloth. 8.1.1 Cleaning of escaped dosing agents or leaking canisters Obey the safety data sheet.

  • Page 69: Inspection

    Maintenance and repair The interval table below shows the minimum intervals for the activities to be done. Activity Interval Task • daily Check system volume flows and pressures Inspection • Determine feed water values and permeate quality • Read the recovery •...
  • Page 70 Maintenance and repair 6. Check the feed water solenoid valve RO1V1 for leaks. Requirement: The system must not be producing permeate and not be flushing. 7. Check the system for leaks towards the drain in operating mode. » In this mode, no water must creep to the drain. 8.3.1 Replacing the filter element ►...

  • Page 71: Maintenance

    Maintenance and repair Maintenance Some regular work is necessary to ensure the proper functioning of the system in the long term. DIN EN 806-5 recommends regular maintenance to ensure trouble-free and hygienic operation of the product. Maintenance is subject to the load but must be done once a year at the latest. The maintenance work done must be documented in the operation log as well as in the corresponding test log (refer to chapter 13).
  • Page 72 Maintenance and repair 7. Read out the error memory. 8. Create a system data printout. Maintenance work 9. Check the drinking water filter upstream of the system – replace the filter element, if necessary. 10. Check the activated carbon filter – replace the filter cartridge(s), if necessary. a Measure the chlorine content.

  • Page 73: Consumables

    RO membrane module (4" x 40") with seal for GENO-OSMO-X 400 … 3000 750 293 RO membrane module (4" x 21") with seal for GENO-OSMO-X 200 109 615 Activated carbon filter cartridge 250-M for activated carbon filter installed upstream Spare parts For an overview on the spare parts, go to our spare parts catalogue at www.grünbeck.com.

  • Page 74: Malfunctions

    Malfunctions Malfunctions WARNING Danger of contaminated drinking water due to stagnation. ● Risk of infectious diseases. ► Have malfunctions repaired immediately. A fault at one of the subsystems in general causes the shut-off of subsystems installed downstream. Repairing and acknowledging faults usually restarts the switched-off subsystems automatically.
  • Page 75 Malfunctions Error list Symbol/designation Function Error with explanation By tapping on the entry, you switch to the acknowledgement window Acknowledgement window Symbol/designation Function Button to acknowledge the signal or fault Button to call up a help text including the telephone number of the technical service Back to the error list Subsystem...

  • Page 76: Display Messages

    Malfunctions Display messages 1. Repair the fault (refer to fault tables). 2. Acknowledge the fault. 3. Monitor the display of the control unit. 4. If the fault reoccurs, compare the display message with the fault tables below. 9.2.1 Warnings (yellow) Warnings Explanation Remedy...
  • Page 77 Malfunctions Warnings Explanation Remedy • W021 The monitoring of the permeate Conductivity limit value conductivity is programmed to too low or delay time of Permeate conductivity RO1CQ1 "Signal" and the conductivity conductivity signal/fault continuously was above the programmed too short. threshold value for longer than the ►...
  • Page 78 Malfunctions Warnings Explanation Remedy ► Restore mains voltage of W033 Faulty bus connection to the interconnected subsystems water subsystems, if necessary. Comm. fault Softening softener WE-X or DEA-X. ► Check cabling of bus W034 No mains voltage to interconnected connection and restore, if Comm.
  • Page 79 Malfunctions Warnings Explanation Remedy ► Contact Grünbeck's technical W062 Maintenance interval of pressure booster has expired service. PBS service interval ► Check parameter settings. W063 Incorrect enable signal selected PBS no ext. enable signal • W064 Insufficient water in supply tank The signal is acknowledged PBS dry-run protection...
  • Page 80 Malfunctions Malfunctions Explanation Remedy ► Contact Grünbeck's technical E087 Fault at sensor signal Conductivity/PT100 of conductivity service. Sensor error Conductivity 1 probe ► Contact Grünbeck's technical E088 Fault at sensor signal Conductivity/PT100 of conductivity service. Sensor error Conductivity 2 probe (cell constant 1.0) Cell constant 1.0 ►...
  • Page 81 Malfunctions Malfunctions Explanation Remedy ► Contact Grünbeck's technical E102 Only for system output Online: service. Fault Permeate pressure The permeate pressure RO1CP2 continuously did not exceed the • Delay time and alarm limit alarm limit value for longer than value can be adapted to the programmed time (possible the conditions on site.
  • Page 82 Malfunctions Malfunctions Explanation Remedy ► Refer to the Delta-p operation E115 Run-time monitoring of motor transfer valve has been triggered manual. SF Transfer motor fault ► Contact Grünbeck's technical service. • E116 While one exchanger tank has not Malfunction is yet been fully regenerated, the acknowledged SF Hard water fault...
  • Page 83 Malfunctions Malfunctions Explanation Remedy ► Check line for proper connection. E153 Communication (bus connection) with data line RS485 to control unit Stage 2 Com. fault Stage 1 ► Restore mains voltage to installed upstream/downstream is subsystems. interrupted. E154 ► Check whether the terminating No mains voltage to resistors (dip switches) are set Stage 2 Com.
  • Page 84 Malfunctions Malfunctions Explanation Remedy ► Hinge the GENO‑OSMO‑X E178 Frequency converter of high- pressure pump signals a fault control unit forwards. Stage 2 fault HP pump RO1P4 ► Relay the fault message of the frequency converter to Grünbeck’s technical service. E182 Short-circuit/overload at solenoid ►...

  • Page 85: Shutdown

    Shutdown Shutdown Shutting down and restarting requires expert knowledge. This kind of work must be done by Grünbeck's technical service or by qualified specialists trained by Grünbeck only. 10.1 Temporary standstill The system features automatic forced operation, or forced flushing in case of system output “Online”, to minimise bacterial growth.

  • Page 86: Dismantling And Disposal

    Dismantling and disposal Dismantling and disposal 11.1 Dismantling The work described herein represents an intervention into your drinking water system. ► Have this work done by qualified specialists only. 1. Flush the system with feed water. 2. Disconnect the system from mains – discharge residual voltage. 3.
  • Page 87 Dismantling and disposal Dosing agent ► Obey the safety data sheet. ► Dilute the dosing agent and discharge it to the drain. ► Rinse the canisters with a large amount of water. Product If this symbol (crossed-out wheelie bin) is on the product, this product or its electrical and electronic components must not be disposed of as household waste.

  • Page 88: Technical Specifications

    Technical specifications Technical specifications GENO-OSMO-X Dimensions and weights 1200 1600 2200 3000 System width 1035 1035 1170 1170 System height 1700 1700 1700 1700 1700 1700 1700 System depth Min. room/installation 1800 1800 1800 1800 1800 1800 1800 height Operating weight, approx. Connection data 1200 1600...
  • Page 89 Technical specifications Connection data 1200 1600 2200 3000 Power input in case the permeate is directly delivered to the consumers at a supply pressure of 3.8 bar, at a switching frequency of the frequency converter of 8 kHz and a primary pressure in the feed water of 4 bar. Recovery 80 % 0.86 1.44...

  • Page 90: Operation Log

    Operation log Operation log ► Document the initial start-up/commissioning and all maintenance activities. ► Copy the maintenance sheets, if necessary. Reverse osmosis system | GENO-OSMO-X | Type: ________________________ Serial no.: ______________________________ 13.1 Start-up/Commissioning log Customer Name: Address: Installation/Accessories Drinking water filter (80 µm) upstream of water softener Make/type: Euro system separator Make/type:...
  • Page 91 Operation log Parameters Date/time yyyy/mm/hh:mm Inlet pressure of fine filter Temperature °C Volume flow Total hardness °dH mol/m³ Dosing (Option: Antiscalant) ml/h Conductivity µS/cm pH value Free chlorine downstream of activated carbon mg/l filter (Cl Silt density index < 3 Pump pressure Pump frequency Run time of pump...
  • Page 92 Operation log Maintenance no. ____ Enter the measured values and operating data. Confirm the tests with OK or record any repairs made. Maintenance done Membrane module no. Restart with flushing membrane module without replacement of membrane Date: module with replacement of membrane module Measured values: Before or during restart / after replacement of membrane module(s) Conductivity Total hardness...
  • Page 93 Operation log Maintenance no. ____ Enter the measured values and operating data. Confirm the tests with OK or record any repairs made. Maintenance done Membrane module no. Restart with flushing of membrane module without replacement of membrane Date: module with replacement of membrane module Measured values: Before or during restart / after replacement of membrane module(s) Conductivity Total hardness...
  • Page 94 EC Declaration of Conformity EC Declaration of Conformity In accordance with Machinery Directive 2006/42/EC This is to certify that the system designated below meets the safety and health protection requirements of the applicable EC/EU guidelines in terms of its design, construction and execution. This certificate becomes void if the system is modified in any way not approved by us.
  • Page 96 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...

This manual is also suitable for:

Geno-osmo-x 400Geno-osmo-x 800Geno-osmo-x 1200Geno-osmo-x 1600Geno-osmo-x 2200Geno-osmo-x 3000

Table of Contents