Case 921C Operator's Manual

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921C WHEEL

LOADER

Operators Manual

P.I.N. JEE0126216 and AFTER

Bur 6-34090 EN

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Summary of Contents for Case 921C

Page 2 Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow Case, LLC instructions on machine operation and maintenance. Bur 6-34090 EN Copyright © 2005 Case, LLC.
Page 5 ENGINE DATA ..........215 OPERATING DATA AND DIMENSIONS 921C ..... 217 Machines with 3.63 m3 (4.75 yd3) General Purpose Bucket with Teeth and Bolt...
Page 7: To The Owner
Copyright © TO THE OWNER BDO2B023 DEALERS STAMP BS00A165 CASE CORPORATION 3401 First Avenue North Fargo, ND 58102 U.S.A. Bur 6-34090EUR RIGHT PAGE (First)
Page 8 TO THE OWNER This manual contains important information about the safe operation, adjustment and maintenance of you Case Wheel Loader. Refer to the Detailed Index at the end of this manual for locating specific items about your machine. this Wheel Loader conforms to current safety regulations.
Page 9 Copyright © TO THE OWNER Operator Manual Storage Compartment READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load characteristics of this machine before you start to operate.
Page 10: After Delivery Check
Copyright © TO THE OWNER AFTER DELIVERY CHECK Two copies of the After Delivery Check are in the back of this manual. One copy is for you and one copy is for the dealer. Make sure that your dealer does the After Delivery Check after the first 100 hours of machine operation.
Page 11: Identification Numbers
Copyright © TO THE OWNER IDENTIFICATION NUMBERS Write your machine Product Identification Number (P.I.N.) and Serial numbers on the lines provided. If needed, give these numbers to your dealer when you need parts or information for your machine. Make a record of the numbers. Keep the record and your Manufacturer’s Statement of Origin in a safe place.
Page 12 Copyright © TO THE OWNER Engine Loader Bucket BD02B059 RP95K195 Transmission ROPS Cab and Canopy B4030791 RD98K304 Axle BD02B043 Bur 6-34090EUR LEFT PAGE...
Page 13: Machine Components
Copyright © TO THE OWNER MACHINE COMPONENTS BD02B024 1. ENGINE ACCESS DOORS 2. ROPS CAB 3. BUCKET CYLINDER 4. STANDARD BUCKET 5. LOADER CONTROLS 6. CAB AIR FILTERS 7. STEPS 8. HAND RAILS 9. REAR ACCESS DOOR 10. REAR COUNTERWEIGHT Bur 6-34090EUR RIGHT PAGE...
Page 14 Copyright © TO THE OWNER BD02B023 1. HAND RAILS 2. AIR CONDITIONER CONDENSER 3. STEP 4. ENGINE ACCESS DOORS 5. STEP 6. TRANSPORT/SERVICE LINK 7. HYDRAULIC FILTERS 8. HYDRAULIC RESERVOIR SIGHT GAUGE 9. LOADER ARM Bur 6-34090EUR LEFT PAGE...
Page 15: Safety/Decals/Hand Signals
Copyright © SAFETY/DECALS/HAND SIGNALS SAFETY RULES Most accidents involving machine operating and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual and the safety signs on the machine before you operate or service the machine.
Page 16: Utility Safety
Copyright © SAFETY/DECALS/HAND SIGNALS UTILITY SAFETY Safety precaution MUST be followed when working near buried Utility Lines During operation it is likely that you will be working around or near buried utility lines which may include, but are not limited to: Electrical Power LIne Gas Line Water Line...
Page 17: Before Operation
Copyright © SAFETY/DECALS/HAND SIGNALS BEFORE OPERATION Different jobs will require different Remove all loose objects from the protective equipment. Items such as operators area from hard hats, protective shoes, heavy machine. Loose objects can jam gloves, reflector type vests, controls and cause accidents. respirators, and ear protection can Operate controls only when seated in be required.
Page 18: Machine Operation
Copyright © SAFETY/DECALS/HAND SIGNALS MACHINE OPERATION Do not turn the steering wheel until Electrical cables, gas pipes, water everyone is clear of the machine pipes, or other underground objects and the center pivot area. can cause injury or death. Learn the location of underground hazards Check all controls in a clear area and before you operate your machine in...
Page 19: Maintenance
Copyright © SAFETY/DECALS/HAND SIGNALS MAINTENANCE Before you service the machine, put a Do Not Operate tag on the steering wheel. A Do Not Operate tag is available from your dealer. The Do Not Operate tag is included with your new machine. B901248J Improper service or repair can cause Metal chips or debris can cause eye...
Page 20: Burn Prevention
Copyright © SAFETY/DECALS/HAND SIGNALS BURN PREVENTION Battery acid causes severe burns. When the battery electrolyte is Batteries contain sulfuric acid. Avoid frozen, the battery can explode if, contact with skin, eyes, or clothing. (1) you try to charge the battery, or Antidote - EXTERNAL: Flush with (2) you try to jump start and run the water.
Page 21: Wheels And Tires Safety
Copyright © SAFETY/DECALS/HAND SIGNALS A fire can cause injury or death. Keep starting fluid (ether) Always have a fire extinguisher near container out of the reach of or on the machine. Make sure the children. fire extinguisher Before you discard an empty starting serviced according fluid (ether) container, use rubber...
Page 22: Hazardous Chemicals
Copyright © SAFETY/DECALS/HAND SIGNALS HAZARDOUS CHEMICALS If you are exposed to or come in Before you service this machine and contact with hazardous chemicals, before you dispose of the old fluids you can be seriously injured. The and lubricants, always remember fluids, lubricants, paints, adhesives, the environment.
Page 23: Informational Decals
Copyright © SAFETY/DECALS/HAND SIGNALS INFORMATIONAL DECALS D e c a l s w h i c h d i s p l a y t h e “ R e a d O p e r a t o r s M a n u a l ” s y m b o l a r e intended to direct the operator to the O p e r a t o r s M a n u a l f o r f u r t h e r information regarding maintenance,...
Page 24 Copyright © SAFETY/DECALS/HAND SIGNALS BD00B032/329051A1A1/364917A1A1/329051A 3.EMERGENCY EXIT Bur 6-34090EUR LEFT PAGE...
Page 25 Copyright © SAFETY/DECALS/HAND SIGNALS RD98K362 323695A1 CRUSH HAZARD Keep Clear RD98M011 RD98K363 329048A1 CRUSH HAZARD Engage Lock Link Before Service or Transport Bur 6-34090EUR RIGHT PAGE...
Page 26 Copyright © SAFETY/DECALS/HAND SIGNALS 328755A1 CRUSH HAZARD Keep Clear Support During maintenance or Repair. RD98K363 329045A1 HAZARD Hot Liquid Under Pressure Service When Cool. BD02B067 Bur 6-34090EUR LEFT PAGE...
Page 27 Copyright © SAFETY/DECALS/HAND SIGNALS RD98M010 329050A1 RUNOVER HAZARD Block wheels to prevent machine movement before disengaging park brake for towing. 328753A1 RUNOVER HAZARD Keep Clear BD02B066 Bur 6-34090EUR RIGHT PAGE...
Page 28 Copyright © SAFETY/DECALS/HAND SIGNALS RB97D043 BD02B065 328903A1 HAZARD Pressurized System Relieve Pressure Before Maintenance. Bur 6-34090EUR LEFT PAGE...
Page 29 Copyright © SAFETY/DECALS/HAND SIGNALS BD02B076 33269A1 HAZARD Pressurized System Relieve Pressure Before Maintenance. RD98M010 Bur 6-34090EUR RIGHT PAGE...
Page 30 Copyright © SAFETY/DECALS/HAND SIGNALS BD02B068 332511A1 HAZARD Entanglement Keep Clear Bur 6-34090EUR LEFT PAGE...
Page 31 Copyright © SAFETY/DECALS/HAND SIGNALS BD02B053 33269A1 HAZARD Pressurized System Relieve Pressure Before Maintenance. 332510A1 EXPLOSION HAZARD Avoid surprise cylinder rod action and damage. Disassemble with rod fully extended.. Bur 6-34090EUR RIGHT PAGE...
Page 32 Copyright © SAFETY/DECALS/HAND SIGNALS BD02B054 334455A1 Start Engine from Operator’s Seat Only, Transmission in Neutral 386241A1 Use Seat Belt. Avoid Crushing Do Not Jump RP98N335 if Machine Tips. Bur 6-34090EUR LEFT PAGE...
Page 33: International Symbol Decals
Copyright © SAFETY/DECALS/HAND SIGNALS INTERNATIONAL SYMBOL DECALS 139879A1 DIESEL FUEL 139728A1 TIE DOWN POINT 318764A1 KEY SWITCH POSITIONS 139729A1 LIFT POINT 187863A1 HYDRAULIC OIL Bur 6-34090EUR RIGHT PAGE...
Page 34 Copyright © SAFETY/DECALS/HAND SIGNALS BS00B355 E134402 LIFT ARM AND BUCKET CONTROL NO STEP BS99K006 NOISE LEVEL EXTERIOR (L 187864A1 REMOTE GREASE FITTING LOCATION Bur 6-34090EUR LEFT PAGE...
Page 35: Hand Signals
Copyright © SAFETY/DECALS/HAND SIGNALS HAND SIGNALS It is recommended that you and the flagman on the job use hand signals for communications. Before you start, make sure that you both understand the signals that will be used. BI97D059 BI97D025 START ENGINE STOP ENGINE BP97D022 BP97D023...
Page 36 Copyright © SAFETY/DECALS/HAND SIGNALS BP97D030 BP97D060 GO THIS FAR ALL STOP AND HOLD BI97D029 BI97D021 STOP EMERGENCY STOP Move one hand back and forth. BI97D027 LOWER BUCKET BI97D028 RAISE BUCKET Bur 6-34090EUR LEFT PAGE...
Page 37 Copyright © SAFETY/DECALS/HAND SIGNALS BI97D020 BI97D026 RAISE BLADE SLOWLY LOWER BLADE SLOWLY BI97D034 BI97D033 TURN MACHINE LEFT TURN MACHINE RIGHT SWING LOAD LEFT SWING LOAD RIGHT To stop movement, stop moving hand To stop movement, stop moving hand and make a fist and make a fist.
Page 39: Instrument/Controls
Copyright © INSTRUMENT/CONTROLS FRONT CONSOLE BD02B020 1. FOUR-WAY FLASHER SWITCH: Push the LH side of the of the flasher switch to actuate the flashers. Push the RH side of the flasher switch for the OFF position. BC00B087 2. PILOT CONTROL SWITCH: Push on the LH side of the switch to disable the pilot controls, the pilot control lamp will illuminate when the hydraulic control levers are disabled.
Page 40: Front Console
Copyright © INSTRUMENTS/CONTROLS FRONT CONSOLE BD02B020 5. UP/DOWN COUNT SWITCH: Controls display, used with Program/Reset Switch (see Program Control in this manual for more information). BC00B085 BC00B101 6. PROGRAM/RESET SWITCH: Control display, used with Up/Down Count Switch (see Program Control in this manual for more information). BS98M034 BS98M034 Bur 6-34090EUR...
Page 41 Copyright © INSTRUMENTS/CONTROLS FRONT CONSOLE RD97F213 RD98K322 8. STEERING WHEEL TILT 7. TRANSMISSION CONTROL CONTROL: LEVER: The transmission control lever is used This control has multiple positions. Pull to shift the transmission gears from 1st the handle up and adjust the steering through 4th gear.
Page 42 Copyright © INSTRUMENTS/CONTROLS FRONT CONSOLE RD98K311 RD98K313 9. HORN: 11. PARKING BRAKE Push the horn button to SWITCH: actuate the horn. NOTE: Make sure the 10. TURN SIGNAL machine has come to a BC00B095 LEVER: complete stop before Push the control lever up applying the parking brake.
Page 43 Copyright © INSTRUMENTS/CONTROLS FRONT CONSOLE ON POSITION This position energizes all electrical systems. The key will return to this position after you release the key RB99J178 from the START position. START POSITION Tu r n t h e k e y t o t h i s po s i ti on to e n ga ge th e starter motor to start the e n g i n e .
Page 44: Instrument Panel Indicators
Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS Instrument Cluster The instrument cluster will check each monitored system when you turn the key switch to the ON position. All LED’s (Light Emitting Diodes) will illuminate, six bar graphs will energize for three seconds, and the warning alarm will sound for three seconds.
Page 45 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 3. LAMP INDICATOR: This indicator illuminates when the lamp are ON. BS98M062 4. PILOT LOCKOUT INDICATOR This indicator illuminates when the pilot lockout is actuated. BC00B048 5. LOW COOLANT INDICATOR: This indicator illuminates when the engine coolant is low. The alarm sounds continuously and the master indicator lamp will be red.
Page 46 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 7. STOP MASTER INDICATOR (RED, CRITICAL): The Stop Master Indicator is a critical warning display. See Critical Warning Displays. Critical Warning Displays BC00B290 When the Stop Master indicator illuminates you must bring the machine safely to a stop and immediately turn OFF the engine.
Page 47 Copyright © INSTRUMENTS/CONTROLS COOLANT LEVEL Low Coolant Level. Bring the machine to a safe stop and shut the engine OFF immediately. Check the coolant levels after allowing the engine and the coolant to cool down. Contact your Dealer. COOLANT High Engine Coolant Bring the machine to a safe stop and shut TEMPERATURE Temperature.
Page 48 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 8. CAUTION MASTER INDICATOR (YELLOW, NON-CRITICAL): The Caution Master Indicator is a non-critical warning display. See Non - Critical Warning Displays. Non - Critical Warning Displays BC00B291 When the caution is “on”, change your operating method, schedule a shutdown for maintenance or if the condition persists, contact your dealer.
Page 49 Copyright © INSTRUMENTS/CONTROLS TRANSMISSION High transmission temperature 1. Idle machine and monitor temperature. TEMPERATURE 2. Clean the cooler. 3. Use a lower gear. 4. If condition persists, contact your dealer. High or Low air conditioning 1. Turn air conditioning OFF. CONDITIONING pressure.
Page 50 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 9. SECONDARY STEERING INDICATOR (IF EQUIPPED): This indicator illuminates when the primary steering system pressure is too low. The alarm sounds continuously and the stop master indicator turns red. BS00B111 NOTE: If this situation occurs, stop the machine immediately and contact your dealer.
Page 51 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 12. HYDRAULIC OIL FILTER INDICATOR: This indicator illuminates when the hydraulic filters are restricted and require service. The alarm sounds for 3 seconds and the caution master indicator turns yellow. Service the filters as required. BC00B113 13.
Page 52 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 15. TRANSMISSION OIL TEMPERATURE GAUGE: The transmission oil temperature gauge is shown with indicator bars. Normal operating temperature is in the green zone. When the transmission oil temperature increases, the bars move into the yellow zone and begin to flash, the warning alarm sounds for three seconds, BS98M028 and the caution master indicator turns yellow.
Page 53 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 16. HYDRAULIC OIL TEMPERATURE GAUGE: The Hydraulic Oil Temperature Gauge indicates the oil temperature of the hydraulic system. The hydraulic oil temperature gauge is shown with indicator bars. Normal operating temperature is in the green zone.
Page 54 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 17. VOLT METER GAUGE: The volt meter gauge indicates the condition of the batteries and charging system. The amount of voltage is shown with indicator bars. Normal operating range is in the green zone. When the voltage BS98M032 increases or decreases the bars move into the yellow zone and begin to flash, the warning alarm sounds for three seconds, and the caution master...
Page 55 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 18. FUEL LEVEL GAUGE: The Fuel Level Gauge indicates the fuel level. The fuel level is shown on the gauge with indicator bars. Normal operating range is in the green zone. When the tank is almost empty the bars move into the BS98M034 yellow zone and begin to flash, the warning alarm sounds for three seconds, and the caution master indicator turns yellow.
Page 56 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 19. ENGINE OIL PRESSURE GAUGE The engine oil pressure gauge indicates the oil pressure in the engine lubrication system. The engine oil pressure is shown with indicator bars. Normal operation is in the green zone. When the oil pressure decreases below a safe BS99D060 operating pressure, the bars move into the red zone and flash and the warning alarm sounds continuously.
Page 57 Copyright © INSTRUMENTS/CONTROLS INSTRUMENT PANEL INDICATORS BD02B020 20. ENGINE COOLANT TEMPERATURE GAUGE: The Engine Coolant Temperature gauge indicates the coolant temperature of the engine. The engine coolant temperature is shown with indicator bars. Normal operating temperature is in the green zone. When the engine coolant BS96H053 temperature increases the bars move into the yellow zone and begin to flash, the warning alarm sounds for three seconds.
Page 58: Information Center
Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET 1. INFORMATION CENTER You can display many of the machine functions on your Programmable Information Center. It can be programmed to display all functions, or only the functions that are important to you.
Page 59 Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET TRANSMISSION OIL TEMPERATURE - Displays the transmission oil temperature in Celsius with the transmission oil temperature bar graph flashing. HYDRAULIC OIL TEMPERATURE - Displays the hydraulic oil temperature in Celsius with the hydraulic oil temperature bar graph flashing.
Page 60 Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET To program your information center do the following: 1. Turn the key switch to the ON position. 2. Put the Information Center into the program mode by pressing the program switch down (C).
Page 61 Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Example: If the operator wanted location 061 to indicate engine oil service intervals, when the engine oil is changed, location 061 would be reset to begin accumulating hours for the next oil change.
Page 62 Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Fault Code Status Locations 071 through 090 displayed fault codes and the hours the faults occurred. the Information Center continuously monitors the machines condition and records any fault codes;...
Page 63 Copyright © INSTRUMENTS/CONTROLS INFORMATION CENTER BD02B020 Example: Location 072 will display the hours on the machine when the fault code in location 071 was written. Location 074 will display the hours on the machine when the fault code in location 073 was written. You can monitor a particular location without going into the programming mode by performing the following procedure: Press the program (C) switch.
Page 64: Gauge Display
Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET 2. Gauge Displays What machine functions your Display Center will show you is determined by a Gauge Display you can control. You have 5 different Gauge Displays you may choose from.
Page 65 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Programming Your Gauge Display When you start your machine you will see the Hourmeter in the Display Center. Your wheel loader is shipped from the factory with Gauge Display 05. To check what Gauge Display your machine currently is using do the following: Press the program (C) switch (left side of the program/reset (C, D) switch).
Page 66 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Manual Scrolling Gauge Displays (01, 02 or 05) If you’ve chosen one of the manually scrolling Gauge Displays (01, 02 or 05), you may scroll through the functions by pressing the up count switch. Example: Lets say you’ve chosen Gauge Display 01.
Page 67 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Displaying Individual Functions You also may choose to display any individual function at anytime, regardless of the Gauge Display you’ve chosen. You may show the following functions at any time on your Display Center.
Page 68 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET To View a Selected Function On Your Display Center do the following: Press the program (C) switch (left side of the program/reset (C, D) switch). Press the up count (A) switch until the display reads the function of your choice (000 - 099).
Page 69 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Setting Display Center Lamp You can set the brightness of your display lights for two separate conditions. The first is with your work lights OFF, and the second is with the work lights ON. Press the program (C) switch.
Page 70 Copyright © INSTRUMENTS/CONTROLS GAUGE DISPLAY BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Setting Master Reset This procedure will reset the Information Center to the values set at the factory for the Gauge Display, Information Center lighting for work lights off and work lights on, minimum gear selection in automatic mode, and maximum gear selection.
Page 71: Transmission Display Center
Copyright © INSTRUMENTS/CONTROLS TRANSMISSION DISPLAY CENTER RD97F206 A. F - N - R C. GEAR E. AUTOMATIC MODE B. DISPLAY CENTER D. BAR The Transmission Display will show the status of the transmission control. The Display contains the following information: Direction Selected, shown at the top of the display center: F - Forward N - Neutral...
Page 72 Copyright © INSTRUMENTS/CONTROLS TRANSMISSION DISPLAY CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Minimum Gear Selection, Automatic Mode The transmission can be programmed for the lowest gear possible in the automatic mode. The operator can select 1st or 2nd gear. The gear that is chosen will be the gear that the transmission is in when the machine begins to move.
Page 73 Copyright © INSTRUMENTS/CONTROLS TRANSMISSION DISPLAY CENTER BD02B020 A. UP COUNT C. PROGRAM B. DOWN COUNT D. RESET Maximum Gear Selection The transmission can be programmed for the highest gear attainable in the automatic mode or the manual mode. The operator can select 2nd, 3rd or 4th gear.
Page 74: Foot Pedals
Copyright © INSTRUMENTS/CONTROLS FOOT PEDALS NOTE: Use the DECLUTCH SWITCH when you need maximum power (speed) for the loader lift arms and bucket (see Declutch in this manual). RD97F194 1. FOOT THROTTLE: Push the foot throttle to increase the engine speed. Release the foot throttle to decrease the engine speed.
Page 75: Loader Control Levers
Copyright © INSTRUMENTS/CONTROLS LOADER CONTROL LEVERS Two Spool - One Lever BC01E131/BS00B353 1. LIFT ARM AND BUCKET CONTROL A. FLOAT (Detent): This is a detent position. When in the FLOAT (Detent) position, the loader bucket can follow the level of the ground without movement of the control lever.
Page 76 Copyright © INSTRUMENTS/CONTROLS AUXILIARY F-N-R SWITCH FOR JOYSTICK CONTROL LEVERS RD98K313 5. The parking brake (3) must be released. BC01E131 1. AUXILIARY F-N-R SWITCH A. FORWARD B. NEUTRAL C. REVERSE To actuate the Auxiliary F-N-R switch the following conditions MUST be met: 1.
Page 77 Copyright © INSTRUMENTS/CONTROLS Two Spool - Two Levers BC01E133/BS00B354 4. BUCKET CONTROL A. DUMP B. ROLLBACK C. HOLD: The bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
Page 78 Copyright © INSTRUMENTS/CONTROLS Two Spool - Two Levers (Continued) BC01E133 6. Kickdown Button (Downshift Transmission) 7. FNR Switch A. Forward (Transmission) B. Neutral (Transmission) C. Reverse (Transmission) Bur 6-34090EUR LEFT PAGE...
Page 79 Copyright © INSTRUMENTS/CONTROLS AUXILIARY F-N-R SWITCH FOR TWO SPOOL-TWO LEVER AND THREE SPOOL-THREE LEVER VALVES BC01E133 RD98K313 1. AUXILIARY F-N-R SWITCH 5. The parking brake (3) must be released. A. FORWARD B. NEUTRAL C. REVERSE To actuate the Auxiliary F-N-R switch the following conditions MUST be met: 1.
Page 80 Copyright © INSTRUMENTS/CONTROLS Three Spool - Two Levers BC01E130/BS00B355 8. BUCKET AND LIFT ARM CONTROL A. DUMP B. ROLLBACK C. HOLD: The loader arms and bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
Page 81 Copyright © INSTRUMENTS/CONTROLS Three Spool - Two Levers (continued) BC01E130/BC01E131 10. KICKDOWN BUTTON (Downshift Transmission) 11. F-N-R SWITCH A. FORWARD (Transmission) B. NEUTRAL ( Transmission) C. REVERSE (Transmission) NOTE: See page 70 of this manual for the correct procedure to enable the F-N-R function for the loader control lever.
Page 82 Copyright © INSTRUMENTS/CONTROLS Three Spool - Three Levers BC01E132/376629A1 12. BUCKET CONTROL A. DUMP B. ROLLBACK C. HOLD: The bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
Page 83 Copyright © INSTRUMENTS/CONTROLS Three Spool - Three Levers (continued) BC01E132 15. Kickdown Button (Downshift Transmission). 16. FNR Switch A. Forward (Transmission) C. Reverse (Transmission) B. Neutral (Transmission) NOTE: See page 73 of this manual for the correct procedures to enable the F-N-R function on the side panel.
Page 84 Copyright © INSTRUMENTS/CONTROLS Four Spool - Two Levers BC01E130/BS00B357 17. BUCKET AND LIFT ARM CONTROL A. DUMP B. ROLLBACK C. HOLD: The loader arms and bucket will not move when the control lever is in the HOLD position. When released, the control lever will automatically return to the HOLD position.
Page 85 Copyright © INSTRUMENTS/CONTROLS Four Spool - Two Levers (continued) BC01E130/BC01E131 19. KICKDOWN BUTTON (Downshift Transmission) 20. F-N-R SWITCH A. FORWARD (Transmission) B. NEUTRAL (Transmission) C. REVERSE (Transmission) NOTE: See page 70 of this manual for the correct procedure to enable the F-N-R function on the Loader Control Lever.
Page 86: Side Console
Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B021 1. F-N-R ENABLE SWITCH This switch activates the F-N-R function enabling the operator to control the direction of the transmission from the F-N-R switch on either the Side Panel or the Loader Control Lever rather than the Transmission Control Lever. To activate the F-N-R function all of the following conditions must be met: A.
Page 87 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 2. WRIST REST: Adjust the wrist rest to a comfortable height to operate the loader control levers. 3. ADJUSTMENT KNOB: To adjust, loosen the adjustment knob and raise or lower the wrist rest to the correct height.
Page 88 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 6. WIPER/WASHER SWITCH EQUIPPED): T h e w ip er /wa sh er sw itc h ha s fi v e positions. A.OFF - Turn the switch completely counterclockwise for OFF. B.INTERMITTENT - Rotate the switch c l o c k w i s e to t h e f i r s t p o s i t i o n f o r intermittent wiper speed.
Page 89 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 7. LAMP SWITCH: The lamp switch has five positions: A.OFF - Turn the switch completely counterclockwise for OFF. B.PARK - Turn the switch to this position to illuminate the marker and tail lamps. C.DRIVE - Turn the switch to this position to illuminate the console lamps, driving lamps, marker lamps and tail lamps.
Page 90 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 8. AIR CONDITIONING TEMPERATURE CONTROL EQUIPPED): Turn the control clockwise for ON. Adjust the control to the needed temperature. Turn the control counterclockwise for OFF (see Recirculation Louvers in this manual). Select the desired fan speed. BS98M034 NOTE: For maximum cooling make sure the water inlet on the engine for the heater is in the full OFF position.
Page 91 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 12. AUTOSHIFT SWITCH: The autoshift switch is used to select the automatic or manual mode of operation for the transmission. When the autoshift switch is in the ON position the transmission will automatically shift UP and DOWN between 1st or 2nd and the highest speed setting on the transmission BC00B081 lever (see Transmission Operation in this manual for complete...
Page 92 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B022 15. ROTATING BEACON SWITCH (IF EQUIPPED): Push the tip of the rotating beacon switch for the ON position and push the bottom of the switch for the OFF position. BS98M034 16. BACKUP ALARM CANCELLATION SWITCH (IF EQUIPPED): Push down on the top of the backup alarm ON/OFF switch to turn the audible sound OFF for the backup alarm.
Page 93 Copyright © INSTRUMENTS/CONTROLS SIDE CONSOLE BD02B055 17. COUPLER PIN ENGAGE SWITCH ( IF EQUIPPED): Slide the locking plate towards the center of the switch, push down on the top of the switch to RETRACT the pins. The switch lamp will illuminate when the pins are retracted.
Page 94: Master Disconnect Switch
Copyright © INSTRUMENTS/CONTROLS MASTER DISCONNECT SWITCH T h i s p o s i t i o n e n e r g i z e s t h e e n t i r e electrical system. When th e ma s te r Di s c o nn e c t switch is ON and the key BS00A203 s w i t c h...
Page 95 Copyright © INSTRUMENTS/CONTROLS Recirculation Air Louvers The recirculation air louvers are behind the operators seat next to the floor. When open, air is recirculated in the cab. To open the louvers turn the knob clockwise. To close the louvers turn the knob counterclockwise.
Page 96 Copyright © INSTRUMENTS/CONTROLS Defrost Air Louvers The upper louvers under the front windshield and the louver under the rear window direct the air flow to defrost the windows. To get maximum air flow on the windows, close all other louvers and turn the blower fan to the fastest speed.
Page 97 Copyright © INSTRUMENTS/CONTROLS Door Latch RD97F218 1. PUSH TO OPEN DOOR Window Latch The window can be kept partially open by lifting the Hold Latch and sliding it back on the Latch Pin until the Hold Latch locks in the Latch Pin. T h e wi n d o w m a y b e o p e n e d a n d locked against the side of the cab.
Page 98: Operators Seat
Copyright © INSTRUMENTS/CONTROLS OPERATORS SEAT Standard Seat RD98K266 RD98K267 4. SLIDE ADJUSTMENT LEVER: 1. LUMBAR ADJUSTMENT KNOB: Pull this lever up and adjust the seat Turn the knob clockwise to increase the fo rw ar d or r ear wa r d as r e qu ir ed . l u m b a r s u p p o r t , t u r n t h e k n o b Release the lever to lock the seat in counterclockwise to decrease the...
Page 99 Copyright © INSTRUMENTS/CONTROLS Optional Air Ride Seat RD98K267 RD98K268 1. LUMBAR ADJUSTMENT KNOB: 4. SLIDE ADJUSTMENT LEVER: Turn the knob clockwise to increase the Pull this lever up and adjust the seat l u m b a r s u p p o r t , t u r n t h e k n o b fo rw ar d or re ar wa r d as r e qui r ed .
Page 100 Copyright © INSTRUMENTS/CONTROLS B. (Manual Adjustment): The seat can be raised or lowered by increasing or decreasing the air pressure in the seat. Lift the handle UP to increase the air p r e s s u r e . P u s h t h e h a n d l e D O W N t o d e c r e a s e t h e a i r pressure and lower the seat.
Page 101: Seat Belt
Copyright © INSTRUMENTS/CONTROLS SEAT BELT RD97F225 RD97F225 1. Pull belt from holder. Fasten the 2. To release the seat belt, push the belt end into the right-hand buckle. red button on the buckle. NOTE: Make sure the belt end and buckle are securely fastened.
Page 102 Copyright © INSTRUMENTS/CONTROLS Emergency Exit RD98K301 1. PIN BD02B064 2. LATCH 1. EMERGENCY EXIT Lift and pull the latch out of the pin. Push the Right hand window open. Bur 6-34090EUR LEFT PAGE...
Page 103: Operating Instructions
Copyright © OPERATING INSTRUCTIONS BEFORE STARTING THE ENGINE 1. Do a daily walk around, visual 2. See the Maintenance Chart in this inspection of the machine. Check manual and do the items in the 10 for such items as hoses rubbing Hour section.
Page 104: Seat Belt
Copyright © OPERATING INSTRUCTIONS First Service Intervals The following items are to be done during the Run-In Period and are in addition to the items in the Lubrications/Maintenance Charts in this manual. AFTER FIRST 100 HOURS OF OPERATION Have your dealer do the After Delivery Check ......See After Delivery Check in this manual AFTER FIRST 100 HOURS OF OPERATION Change the front and rear axle differential and...
Page 105: Starting The Engine
Copyright © OPERATING INSTRUCTIONS STARTING THE ENGINE WARNING: Before you start the engine, always sit in the operators seat, fasten the seat belt, apply the parking brake, and make sure the transmission direction control and digging control (if equipped) is in NEUTRAL.
Page 106 Copyright © OPERATING INSTRUCTIONS Priming the Turbocharger Engine Speed Lines with Oil Do not operate the engine at idle speed for long periods. This can cause a low operating temperature. A low operating temperature can cause acids and deposits in the engine oil. BD02B057 1.
Page 107: Stopping The Engine And Parking The Machine
Copyright © OPERATING INSTRUCTIONS STOPPING THE ENGINE AND PARKING THE MACHINE WARNING: Jumping on or off the machine can cause an injury. Always face the machine, use the hand rails and steps, and get on or off the machine slowly. SA038 1.
Page 108 Copyright © OPERATING INSTRUCTIONS Engine Coolant Heater 3. Install the heater assembly. An electric engine coolant heater is 4. Install the connector onto the available for your machine. The heater heater assembly. will keep the engine coolant at a warm 5.
Page 109 Copyright © OPERATING INSTRUCTIONS Booster Battery Connections to Machine Jumper Stud and Ground (Jump Start) WARNING: Batteries contain acid and explosive gas. Explosion can result from sparks, flames or wrong cable connections. To connect the jumper cables correctly to the battery of this machine, see the correct method shown on this page.
Page 110: Machine Operation
Copyright © OPERATING INSTRUCTIONS MACHINE OPERATION WARNING: Before each period of operation, check the machine for correct operation of the steering, brakes, hydraulic controls, instruments, and safety equipment. Check the NEUTRAL position of the transmission control lever. A machine that runs correctly can prevent accidents. Make all necessary repairs or adjustments before you operate the machine.
Page 111 Copyright © OPERATING INSTRUCTIONS 7. Test the parking brakes at a maximum of 250 hour intervals: A. Apply the parking brake by pushing down on the top of the switch. B. Shift the transmission into 3rd gear NEUTRAL. C. Press the program switch. D.
Page 112 Copyright © OPERATING INSTRUCTIONS C. Place the transmission in the manual mode. D. Shift the transmission into 2nd gear forward. E. Release the parking brake. F. Increase the engine speed to full throttle. the machine must not nove. If the machine does move, decrease engine speed to low idle.
Page 113 Copyright © OPERATING INSTRUCTIONS Down-Shifts Manual Mode The transmission can be shifted from 4th to 1st gear without reducing machine or engine speed. If 1st gear is to be selected from 3rd or 4th gear, the transmission will down shift to 2nd gear for approximately 1.2 seconds and then shift to 1st gear.
Page 114: Loader Control Levers
Copyright © OPERATING INSTRUCTIONS LOADER CONTROL LEVERS Two Spool Valve - Two Control Levers NOTE: This page shows the basic loader control lever positions. The Detent Switch is in the OFF position. See Loader Function Switches in this m a n u a l f o r R E T U R N - T O - D I G, BUCKET HEIGHT CONT ROL and...
Page 115 Copyright © OPERATING INSTRUCTIONS Two Spool Valve - One Control Lever NOTE: This page shows the basic loader control lever positions. The Detent Switch for the loader functions is in the OFF position. See Loader Function Switches in this m a n u a l f o r R E T U R N - T O - D I G, BUCKET HEIGHT CONTROL and...
Page 116 Copyright © OPERATING INSTRUCTIONS Three Spool Valve - Three Control Levers NOTE: This page shows the basic loader control lever positions. The Detent Switch for the loader functions is in the OFF position. See Loader Function Switches in this m a n u a l f o r R E T U R N - T O - D I G, BUCKET HEIGHT CONT ROL and...
Page 117 Copyright © OPERATING INSTRUCTIONS Three Spool Valve - Two Control Levers NOTE: This page shows the basic loader control lever positions. The Detent Switch for the loader functions is in the OFF position. See Loader Function Switches in this m a n u a l f o r R E T U R N - T O - D I G, BUCKET HEIGHT CONTROL and...
Page 118 Copyright © OPERATING INSTRUCTIONS Four Spool Valve - Two Control Levers NOTE: This page shows the basic loader control lever positions. The Detent Switch for the loader functions is in the OFF position. See Next Page for RETURN-TO-DIG, BUCKET HEIGHT CONT ROL and R E T U R N - TO - T R AV E L / F L O AT switches.
Page 119: Loader Function Switches
Copyright © OPERATING INSTRUCTIONS LOADER FUNCTION SWITCHES Push down on the top of the detent switch to engage all detents. Push on the bott om of s wit ch for th e O F F position. The Return-To-Dig function is used to move the loader bucket for another dig cycle after you have dumped the load.
Page 120 Copyright © OPERATING INSTRUCTIONS Bucket Height Control The bucket height control is used to automatically stop the loader arms at the height that you select. BC01E131 BC01E133 1. RAISE 1. RAISE To actuate, move the control lever into the RAISE detent. The control lever(s) will automatically return to the HOLD position when the loader bucket reaches the height selected.
Page 121: Loader Control
Copyright © OPERATING INSTRUCTIONS Float The Float function is used to let the loader bucket float across rough ground. B1128A88J To actuate, move the control lever into the FLOAT detent. The control lever will remain in this position until manually removed. BC01E133 BC01E131 1.
Page 122: Brake Accumulators
Copyright © OPERATING INSTRUCTIONS BRAKE ACCUMULATORS Tw o h y d r a u l i c a c c u m u l a t o r s a r e 4. Without starting the engine, turn connected in the brake system. The the key to the ON position.
Page 123: Ride Control
Copyright © OPERATING INSTRUCTIONS RIDE CONTROL Ride Control is a feature that increases the ride comfort of the Wheel Loader over all types of terrain with either an empty or loaded bucket. Ride Control will reduce Fore and Aft pitching motion during travel to allow faster speeds in load and carry applications for increased productivity and operator comfort.
Page 124: Auxiliary Hydraulic Connection (If Equipped)
BD02B056 FAR1048 Auxiliary Hydraulic System Specifications 921C Wheel Loader Maximum System Pressure ........... 2 850 PSI (196 bar) Maximum Capacity at 2 100 Engine RPM ..........106 GPM (401 L/Min) IMPORTANT: Exceeding the Auxiliary Hydraulic System specifications can result in overheating and damaging the hydraulic system.
Page 125: Quick Attach Coupler (If Equipped)
Copyright © OPERATING INSTRUCTIONS QUICK ATTACH COUPLER (If Equipped) Hydraulic Control Lever on the Coupler Connecting Attachments to the Coupler 1. Put the bucket or other attachment 6. Close coupler hydraulic on a level surface. cylinder loakcing valve by rotating the red control handle up to a 2.
Page 126 Copyright © OPERATING INSTRUCTIONS Disconnecting Attachments to the Coupler 1. Lower bucket other 5. Start the engine. attachment onto a level surface. 6. Push auxiliary hydraulics Tilt the bucket or attachment so control lever froward to retract the that it is flat on the surface. locking pins and indicator tabs..
Page 127: Coupler Pin Engagement (If Equipped)
Copyright © OPERATING INSTRUCTIONS COUPLER PIN ENGAGEMENT (IF EQUIPPED) Use the factory/field installed coupler To connect an attachment, position the system to change attachments quickly. front coupler into the attachment, push A control switch for the system is and hold on the top of the COUPLER located on the RH console.
Page 128: Rotating Beacon (If Equipped)
Copyright © OPERATING INSTRUCTIONS ROTATING BEACON (IF EQUIPPED) The rotating beacon control switch is on the RH console. Push the top of the switch for ON position and push the bottom of the switch for OFF position. BD02B055 Transport Position Operating Position To adjust the rotating beacon lamp to To adjust the rotating beacon lamp to...
Page 129: Loader Operating Tips
Copyright © OPERATING INSTRUCTIONS LOADER OPERATING TIPS This Wheel Loader, with standard equipment and authorized attachments, is intended to be used for above ground level digging and general earthmoving purpose such as land leveling, truck loading, material rehandling and ditch cleaning.
Page 130 Copyright © OPERATING INSTRUCTIONS Transport and Carry Operation The bucket must be in the roll back position and the bottom of the bucket must not be more than 305 to 457 mm (12 to 18 inches) off the surface. 165L96 WARNING: When you operate the machine, keep the loader bucket as low as possible.
Page 131: Lifting The Machine
Copyright © OPERATING INSTRUCTIONS LIFTING THE MACHINE Four lifting attachment points, identified by the symbol below, are provided at the front and rear of the machine. BD00B12 139729A1 Always put the transport and service link in the LOCKED position before lifting the machine (see Page 99).
Page 132: Towing The Machine
Copyright © OPERATING INSTRUCTIONS TOWING THE MACHINE If your machine is disabled, you must make a judgment if the machine can be moved without further damage. If possible, repair the machine at the job location. If you cannot repair the machine at the job location and if you have a transport trailer, park the trailer as close as possible to the machine (see Transporting the Machine in this manual).
Page 133: Transporting The Machine
Copyright © OPERATING INSTRUCTIONS TRANSPORTING THE MACHINE WARNING: The machine can slip and fall from a trailer or ramp and cause injury or death. Make sure the trailer and ramp is not slippery. Remove all oil, grease, ice, etc. Carefully move the machine off or onto the trailer with the machine centered on the trailer and ramp.
Page 134 Copyright © OPERATING INSTRUCTIONS Transporting the Machine on a Trailer Machine Tie Down Locations BK00D002 BD00B013 CHAINS MUST BE SECURELY FASTENED CHAINS MUST BE SECURELY FASTENED TO AROUND LOADER FRAME. MIDDLE TIE THE TIE DOWN SLOT. OPTIONAL TIE DOWN DOWN LOCATION. LOCATION.
Page 135: Operating In Cold Weather
Copyright © OPERATING INSTRUCTIONS OPERATING IN COLD WEATHER Cold weather conditions cause special problems. During these conditions your machine will require special start up, and warm up, and maintenance procedures for the best performance. Proper cold weather maintenance will extend the service life of your machine.
Page 136 Copyright © OPERATING INSTRUCTIONS 6. MACHINE WARM-UP - Once the W h e n t h e m a c h i n e h a s b e e n engine has started, run the engine correctly warmed up, apply the foot at half throttle (1100 to 1300 RPM) b r a k e a n d h o l d , s h i f t t h e for a minimum of 10 minutes under...
Page 137: Operating In Hot Weather
Copyright © OPERATING INSTRUCTIONS OPERATING IN HOT WEATHER To prevent damage to the machine, do 4. Clean all dirt and debris from the the following: radiator and engine area. 1. Keep the coolant at the correct 5. Check the condition of the drive level in the radiator.
Page 139: Wheels/Tires/Ballast
Copyright © WHEELS/TIRES/BALLAST BALLAST It is the recommendation of the Case Make sure tires are properly inflated, see Tire Corporation NOT to add Ballast to the Pressure Chart in this manual. tires of your machine. WHEELS AND TIRES WARNING: Exploding tires and/or rim parts can cause injury or death.
Page 140 Copyright © WHEELS/TIRES/BALLAST B910410J The above illustration show danger areas caused by exploding tires and/or rim parts. KEEP YOURSELF AND OTHERS OUT OF THESE DANGER AREAS. The next page shows the correct methods that you MUST use when adding air or servicing a tire.
Page 141 Copyright © WHEELS/TIRES/BALLAST Adding Air to the Tires 4. Inflate the tire to the recommended air pressure. DO NOT inflate the This procedure is only for adding air to tire more than the recommended the tire. If the tire has lost most or all of pressure given on the following the air, do the following.
Page 142 Copyright © WHEELS/TIRES/BALLAST Wheel Nut Torque Check the torque of the wheel nuts after every 20 hours of operation until the wheel nuts stay tight, if the machine is new or if a wheel has been removed and installed. If a wheel is removed from the machine and installed, tighten the nuts using the sequence shown.
Page 143: Lubrication/Filters/Fluids
Copyright © LUBRICATION/FILTERS/FLUIDS GENERAL SAFETY BEFORE YOU SERVICE WARNING: Improper service or repair can cause injury or death. If you do not understand the service procedures for this machine, see your dealer or the service manual for this machine. SC021 WARNING: Raised equipment on the machine without an operator can cause injury or death.
Page 144: Systemgard Lubrication Analysis Program
Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of Case equipment. B830752T...
Page 145: Plastic And Resin Parts
Copyright © LUBRICATION/FILTERS/FLUIDS PLASTIC AND RESIN PARTS Avoid using gasoline, kerosene, paint thinner, etc., when cleaning plastic windows, console, instrument cluster, monitor, gauges, etc. Use ONLY water, mild soap and a soft cloth when you clean these parts. Using gasoline, kerosene, thinners, etc., will cause decoloration, cracking or deformation of the part being cleaned.
Page 146: Engine Hourmeter
Copyright © LUBRICATION/FILTERS/FLUIDS ENGINE HOURMETER Service your machine at the intervals and locations given in the Lubrication/ Maintenance Chart. When you service your machine, use only high quality lubricants. RD97F198 The engine hourmeter shows the amount of actual hours the engine has run. The first number to the right displays tenths of an hour and the remaining numbers to the left display hours.
Page 147: Fluids And Lubricants
Specification..............MS-1209, Hy-Tran Ultra â Transmission Refill Capacity - with filter change .......27.4 litres (29 U.S. Quarts) Total System Capacity............46 litres (49 U.S. Quarts) Specifications ...............Case No. 1 SAE 15W - 40 Capacity (ZF Axle) Front Axle Capacity ..........45.4 litres (48.0 U.S. Quarts) Rear Axle Capacity ..........48.3 litres (51.0 U.S.
Page 148: Lubrication/Maintenance Chart
Copyright © LUBRICATION/FILTERS/FLUIDS LUBRICATION/MAINTENANCE CHART FREQUENCY IN HOURS SERVICE POINTS 156 Air Cleaner (See Note 1) 167 Hydraulic Filter (See Note 2 203 Alternator Drive Belt 204 Air Conditioning Compressor Belt Tension (If Equipped) 173 Transmission Filter (See Note 5) 153 Engine Oil Level (See Note 3) 174 Transmission Oil Level (engine running oil warm) 161 Dearation Tank Coolant Level (See Note 4)
Page 149 186 Front Axle Differential and Planetary Oil 1000 147 Upper and Lower Chassis Pivots 1000 NOTE 1:Use Case Filter A77659 NOTE 2:Reduce to 250 hours or less if Case No. 1 Engine Oil is not used. Bur 6-34090EUR RIGHT PAGE...
Page 150 Copyright © LUBRICATION/FILTERS/FLUIDS LUBRICATION/MAINTENANCE CHART N‘ FREQUENCY IN HOURS SERVICE POINTS 187 Rear Axle Differential Oil and Planetary Oil 1000 SM Turbocharger Mounting Bolt Torque 2000 169 Hydraulic Oil (See Note 3) 2000 162 Engine Coolant (See Note 1) 2000 157 Air Filter Elements 2000 SM Engine Injectors (See Note 2)
Page 151: Access Doors
Copyright © LUBRICATION/FILTERS/FLUIDS ACCESS DOORS BD02B034 BD02B035 BD02B060 Bur 6-34090EUR RIGHT PAGE...
Page 152: Grease Fittings - 50 Hours
Copyright © LUBRICATION/FILTERS/FLUIDS GREASE FITTINGS - 50 HOURS Use Case Molydisulfide Grease B910922J 1. Bucket pivot points ..................3 2. Rear axle trunnion (remote fitting) ................2 3. Front drive shaft support bearing..............1 GREASE FITTINGS - 100 HOURS Use Case Molydisulfide Grease B910922J 1.
Page 153: Grease Fittings - 250 Hours
Copyright © LUBRICATION/FILTERS/FLUIDS GREASE FITTINGS - 250 HOURS Use Case Molydisulfide Grease BS02B177 1. Center drive shaft slip joint ................1 2. Rear drive shaft slip joint ....................1 GREASE FITTINGS - 1000 HOURS Use Case Molydisulfide Grease BS02B177 1. Upper and lower chassis pivot ............2 (one each pivot)
Page 154: Fluid Levels
Copyright © LUBRICATION/FILTERS/FLUIDS FLUID LEVELS 10 Hours BD02B030 RD98K317 1. ENGINE OIL 2. RADIATOR COOLANT LEVEL CASE NO. 1 ENGINE OIL (SAE 15W-40) ETHYLENE GLYCOL AND WATER B910922J Bur 6-34090EUR LEFT PAGE...
Page 155 LUBRICATION/FILTERS/FLUIDS 50 Hours RD97F167 BD02B076 TRANSMISSION HYDRAULIC RESERVOIR CASE NO. 1 ENGINE OIL (SAE 15W - 40) MS-1209 HY-TRAN ULTRA B910922J BD02B063 DEAERATION TANK 1. SIGHT GLASS W hen ev er the h oo d i s o pe ned t o...
Page 156 Copyright © 250 Hours BD02B037 BATTERIES (ONE ON EACH SIDE OF THE MACHINE) DRINKING OR DISTILLED WATER BS02B177 Bur 6-34090EUR LEFT PAGE...
Page 157: Engine Lubrication
LUBRICATION/FILTERS/FLUIDS ENGINE LUBRICATION Engine Oil Selection Case No. 1 Engine Oil is recommended for use in your Case Engine. Case Engine Oil will lubricate your engine correctly under all operating conditions. If Case Multi-Viscosity Engine Oil is not available, use only oil meeting API...
Page 158 Copyright © LUBRICATION/FILTERS/FLUIDS Oil Viscosity/Temperature Ranges BS99M162 NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Arctic conditions. NOTE: The use of low viscosity oils, such as 10W-30 can be used to aid in starting the engine and in providing sufficient oil flow at ambient temperatures below - 5°C (23°F).
Page 159 Oil filter change interval (See Note) ......Every 500 hours of operation or once a year whichever occurs first. Oil type ............Case No. 1 Engine Oil (SAE 15W-40) Oil Capacity - with filter change ............36.9 litres39 (U.S. Quarts) NOTE: Reduce oil change and oil filter change intervals to 250 hours or less if Case No.
Page 160 NOTE: Reduce oil and filter change 6. Apply a thin layer of clean grease intervals to 250 hours if Case No. 1 or oil to the gasket of the new oil Engine Oil is not used. See Engine filter.
Page 161 B. Turn the key switch to the NOTE: Reduce oil and filter change START and actuate the starter intervals to 250 hours if Case No. 1 for 10 to 30 seconds. Engine Oil is not used. See Engine Service Specification in this manual.
Page 162: Air Filter System
Copyright © LUBRICATION/FILTERS/FLUIDS AIR FILTER SYSTEM Service Specifications Air cleaner cap interval ................As required Air filter element service interval Primary (Outer) Element ..Service the element if the air filter indicator lamp illuminates. Replace the element after three washings. Also, replace the element after 2000 hours of operation or each year, whichever occurs first.
Page 163 Copyright © LUBRICATION/FILTERS/FLUIDS Primary (Outer) Element 5. Install the end cover and push the spr ing clam ps in to the l ocke d 1. Open the RIGHT engine access position. door. Lift the spring clamps and remove the end cover. 6.
Page 164 Copyright © LUBRICATION/FILTERS/FLUIDS 3. Use a clean damp cloth and clean 4. Install a new secondary (inner) the inside of the filter body. element. Make sure the element has full gasket. 5. Install the primary (outer) element and end cover. NOTE: Make sure the end cover is in place and each spring clamp is closed tight.
Page 165 777L94 Check for damage to the metal 2. Mix two tablespoons of D1400 parts and rubber gasket. Replace detergent ( Case P art Number the element if damaged. A40910) with two gallons (7.6 litres) of water, one cup for 16 gallons (60 litres) water.
Page 166: Engine Cooling System
Cooling system filter replacement interval ....Every 250 hours of operation with Case filter A77659, every time you drain, flush, and refill the cooling system. Deaeration Tank Coolant Level Check Interval ... Every 10 hours of operation Thermostat Starts to open ...................
Page 167 Copyright © LUBRICATION/FILTERS/FLUIDS Radiator Fluid Level 1. Rotate the shutoff valve 1/4 turn to the LEFT to the OFF position. The coolant fluid level is monitored at the in str ume nt cl uste r. W hen th e coolant level indicator illuminates, add coolant to the deaeration tank as required.
Page 168 Copyright © LUBRICATION/FILTERS/FLUIDS Cleaning the Cooling System Drain, flush, and replace the engine 4. After drain cleaning coolant every 2000 hours of operation solution flush with clean water and or each year, whichever occurs first. drain the water. Clean the system and replace the 5.
Page 169: Diesel Fuel System
Copyright © LUBRICATION/FILTERS/FLUIDS DIESEL FUEL SYSTEM Service Specifications Fuel Tank Capacity ........... 394 litres (104 U.S. Gallons) Interval for draining water from the fuel filter ....... 50 hours of operation Fuel filter replacement interval .......... 250 hours of operation or once each year, whichever occurs first Adjust fuel injector ............
Page 170 Copyright © LUBRICATION/FILTERS/FLUIDS Diesel Fuel Fuel Storage Use No. 2 diesel fuel in the engine of If you keep fuel in storage for a period this machine. The use of other fuels of time, you can get foreign material or can cause the loss of engine power water in the fuel storage tank.
Page 171 Copyright © LUBRICATION/FILTERS/FLUIDS Removing Water and Fuel Filter Sediment from the Fuel Replace the fuel filter after every 250 System hours of operation. Drain the water for the fuel filter after 1. Clean the filter head and the every 50 hours of operation. Drain the outside of the fuel filter.
Page 172: Hydraulic/Brake System
Copyright © LUBRICATION/FILTERS/FLUIDS HYDRAULIC/BRAKE SYSTEM Service Specifications Hydraulic/Brake System Fluid Chart Hydraulic Reservoir Refill Capacity......121 Litres (128 U.S. Quarts) Total System Capacity..........242 Litres (256 U.S. Quarts) ® Type of Fluid ..............MS-1209, Hy-Tran Ultra Hydraulic Reservoir Fluid Level Check Interval ......Every 50 Hours Filter Replacement Interval ........Every 1000 Hours of Operation or if the Hydraulic Filter Warning Lamp Illuminates...
Page 173 Copyright © LUBRICATION/FILTERS/FLUIDS Hydraulic Oil Level 2. Slowly loosen the filler cap on the h y d r a u l i c r e s e r v o i r. T h i s w i l l release the air pressure in the hydraulic reservoir.
Page 174 Copyright © LUBRICATION/FILTERS/FLUIDS 2. Increase the engine speed to full 4. Use a strap wrench to remove the throttle. If the indicator lamp for the o l d f i l t e r s . Tu r n t h e f i l t e r s hydraulic oil filters illuminates, counterclockwise to remove.
Page 175 Copyright © LUBRICATION/FILTERS/FLUIDS Hydraulic/Brake Oil Change 64L95 1. FILLER CAP 4. DRAIN VALVE 2. SUCTION SCREEN 5. ACCESS COVER 3. RESERVOIR FILTER 6. SEAL Bur 6-34090EUR RIGHT PAGE...
Page 176 Copyright © LUBRICATION/FILTERS/FLUIDS Change the hydraulic/brake oil every 12. Clean the suction screen in solvent 2000 hours of operation or one time and dry the suction screen with each year, or when ambient operating compressed air. Install the suction te m pe r a tu r e s r e qu i r e , w hi c h ev e r screen.
Page 177 Copyright © LUBRICATION/FILTERS/FLUIDS Bleeding the Brake NOTE: Oil will begin to flow from the System bleed screw when engine is started. 1. Park the machine on a level 4. When there are no air bubbles in s u r f a c e . B l o c k t h e w h e e l s . the oil that is flowing from the bleed Completely raise the loader frame, screw, close the bleed screw.
Page 178 Copyright © LUBRICATION/FILTERS/FLUIDS 9. Open the left bleed screw on the NOTE: DO NOT push the brake pedal front axle. farther than necessary to cause the oil to flow from the bleed screw. The farther you push the pedal the higher the pressure in the brake circuit.
Page 179: Transmission
Transmission refill capacity with filters ......27.4 litres (29 U.S. Quarts) Total system capacity ............. 46 litres (49 U.S. Quarts) Type of oil ..........Case No. 1 Engine Oil (SAE 15W - 40) Oil lever check interval ................50 hours Filter replacement interval ......
Page 180 Copyright © LUBRICATION/FILTERS/FLUIDS Transmission Oil Level 1. Park the machine on a level surface. See this page for the two methods to check the transmission oil level. 2. Apply the parking brake. 3. Shift transmission NEUTRAL. 4. Run the engine at idle speed. 5.
Page 181 Copyright © LUBRICATION/FILTERS/FLUIDS 4. Remove the filler tube plug. 7. Install the filter as shown. Make sure the filter is SEATED against the filter base. 8. Remove the breather. Clean the breather with solvent and dry with compressed air. Be sure to wear f a c e p r o t e c t i o n w h e n u s i n g compressed air.
Page 182: Axles
Front axle capacity ........... 45.4 litres (48.0 U.S. Quarts) Rear axle capacity ............48.3 litres (51 U.S. Quarts) Type of oil ................Case Transaxle Fluid Alternate oil ..................... See note Oil change interval ........After the first 100 hours of operation and then every 1000 hours there after.
Page 183 Copyright © LUBRICATION/FILTERS/FLUIDS Front Axle Oil Change After the first 100 hours of operation and then every 1000 hours there after. 1. Park the machine on a level surface. Apply the parking brake and stop the engine. 2. Have a container that will hold approximately 42.3 litres (45 U.S.
Page 184 Copyright © LUBRICATION/FILTERS/FLUIDS Rear Axle Oil Change After the first 100 hours of operation 4. Remove the drain plug from center and then every 1000 hours there after. section of the axle. Drain the oil from the center section of the axle. 1.
Page 185: Cab Air Filter
Copyright © LUBRICATION/FILTERS/FLUIDS CAB AIR FILTER Clean or replace the cab air filters (if equipped) every 250 hours of operation or if the air flow in the cab is reduced. NOTE: If your machine is new, make sure the plastic cover is removed from the filters.
Page 186 Copyright © LUBRICATION/FILTERS/FLUIDS Cleaning the Filter 3. Soak the element in the soap solution for 15 to 20 minutes and Check the dirty element for damage then shake the element up and and check the rubber seal on the end. down rapidly to loosen as much dirt Push the rubber seal with your finger.
Page 187 Copyright © LUBRICATION/FILTERS/FLUIDS 6. Use a light and inspect the element for holes or splits in the pleats. Check for damage to the metal parts and rubber gasket. 789L94 NOTE: If the element is not to be used for some time, wrap the element with paper for storage.
Page 189: Maintenance/Adjustment
Copyright © MAINTENANCE/ADJUSTMENT CAB SERVICE Air Conditioning The components of the operators cab, including the components of the air conditioning system, require service at different intervals. Service the following items as required to maintain maximum operating efficiency. WARNING: Liquid refrigerant can cause severe and painful frostbite to your skin.
Page 190 Copyright © MAINTENANCE/ADJUSTMENT 10 Ampere Circuit Cab Headliner Breakers for Condenser T h e f o a m h e a d l i n e r i n y o u r c a b Blower Fans decreases noise. To keep the headliner in good operating condition, remove dust with a vacuum cleaner.
Page 191 Copyright © MAINTENANCE/ADJUSTMENT Operators Seat Remove dust and dirt from the seat with a vacuum cleaner or soft brush. Clean stains with the correct use of a material cleaner. Before removing stains, try to find what type and how old the stains are. Some stains can be removed with water or soap solution.
Page 192: Loader Adjustments
Copyright © MAINTENANCE/ADJUSTMENT LOADER ADJUSTMENTS Return-To-Dig 5. Loosen the cap screws that fasten Adjustment the actuator. 1. Park the machine on a level surface. 2. Lower the loader frame and adjust the position of the bucket so the cutting edge is flat on the floor. B4037088T 1.
Page 193 Copyright © MAINTENANCE/ADJUSTMENT 7. Turn the key switch to the ON 9. Have another person help you at position but do not start the engine. this time. Slowly move the actuator forward until the bucket control lever returns to NEUTRAL. RD98K312 B4037188T 8.
Page 194 Copyright © MAINTENANCE/ADJUSTMENT Return-To-Travel Minor Return-To-Travel Adjustment Adjustment 1. Lower the loader bucket to the 1. Park the machine on a level ground. surface and apply the parking brake. 2. Park the machine on a level surface and apply the parking 2.
Page 195 Copyright © MAINTENANCE/ADJUSTMENT 5. Remove the cover. 8. Loosen the actuator. B4196589T B4196289T 6. Check the clearance between the 9. Move the actuator up in the slot ac t ua to r a nd th e s wi tc h . Thi s and hand tighten the actuator.
Page 196 Copyright © MAINTENANCE/ADJUSTMENT 11. Push down on the top of the 13. Tighten the actuator. Move the lift Return-To-Travel detent switch. control lever to the FLOAT position. Move the lift control lever from the The loader frame will lower and H O L D p o s i t i o n t o t h e R A I S E stop at the adjusted height above position several times to relieve all...
Page 197 Copyright © MAINTENANCE/ADJUSTMENT Bucket Height Control Bucket Height Control Minor Adjustment Adjustment 1. Park the machine on a level 1. Park the machine on a level surface. Lower the loader bucket to surface and lower the loader frame the floor. so the bucket is flat on the floor.
Page 198 Copyright © MAINTENANCE/ADJUSTMENT 4. Remove the cover. 6. Loosen the nuts of the switch and adjust the nuts so there is 1/8 to 3/ 16 inch (3.2 to 5.0 mm) clearance b e t w e e n t h e s w i t c h a n d t h e actuator.
Page 199 Copyright © MAINTENANCE/ADJUSTMENT 9. Move the actuator down in the slot. 13. Tighten the actuator. B4195689T B4195789T 14. Disconnect the lifting equipment 10. Turn the key switch to ON but do f r o m t h e c r o s s m e m b e r o f t h e not start the engine.
Page 200: Transmission Clutch Calibration
Copyright © MAINTENANCE/ADJUSTMENT TRANSMISSION CLUTCH CALIBRATION Tr a n s m i s s i o n c l u t c h c a l i b r a t i o n The Modulation Cycle Number will e n s u r e s o p t i m u m s h i f t i n g o f t h e be displayed in the 1st and 2nd t r a n s m i s s i o n .
Page 201: Declutch Adjustment
Copyright © MAINTENANCE/ADJUSTMENT Clutch Calibration Main Clutch Calibration Sub- Codes Codes CLUTCH CLUTCH CALIBRATIO MEANING CALIBRATIO MEANING N MAIN N SUB-CODE CODE Calibration in process Clutch Calibration Mode was not initiated because one of the Fault present requirements was not met. Shift lever not in neutral Adjusting 1st gear Park brake not applied...
Page 202 7. If the declutch is not operating increases the brake force at the properly see the Service Manual or declutch. Turning the adjustment your Case Dealer screw counterclockwise decreases the brake force at the declutch. NOTE: The declutch is set the at the factory at approximately 30 percent of full brake system pressure.
Page 203: Secondary Steering Check
Copyright © MAINTENANCE/ADJUSTMENT SECONDARY STEERING CHECK NOTE: Test the secondary steering at a maximum of 250 hours. The secondary steering system is electrically powered which allows you to steer the machine if the primary steering system stops working. Always maintain the batteries.
Page 204: Parking Brake Check
Copyright © MAINTENANCE/ADJUSTMENT 7. Turn the key switch to the OFF 9. Restart the engine and allow the position. The secondary steering b a t t e r i e s t o r e c h a r g e f o r a motor should stop.
Page 205 Copyright © MAINTENANCE/ADJUSTMENT B. With Step 1, A through C 4. Put the park brake switch in the c o m p l e t e , s ta r t t h e e n g i n e release position, attempt B and C release the park br ake, r ed in Step 1.
Page 206: Roll-Over Protective Structure
Copyright © MAINTENANCE/ADJUSTMENT ROLL-OVER PROTECTIVE STRUCTURE Yo u r m a c h i n e h a s a R o l l - O v e r 1. Check the torque of the ROPS Protective Structure (ROPS). A ROPS m o u n ti n g b o l ts .
Page 207 WARNING: Improper ROPS inspection or maintenance can cause injury or death. Do the recommended ROPS inspection shown in this manual. If you must replace the ROPS, ROPS parts, or ROPS mounting hardware, use only the replacement parts shown in the Case parts catalog for this machine SA029 WARNING: Do not modify ROPS in any manner.
Page 208: Torque Specifications For Seat And Seat Belts
Copyright © MAINTENANCE/ADJUSTMENT TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 6397 1. 73 TO 87 Nm Bur 6-34090EUR LEFT PAGE...
Page 209: Alternator Belt And Air Conditioning Compressor Belt
Copyright © MAINTENANCE/ADJUSTMENT ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT Service Interval Alternator belt service interval ..........Check every 250 hours Air conditioning compressor belt service interval ....Check every 250 hours Alternator Belt Inspection and Adjustment 3. If the tension for the alternator belt is not correct, loosen the strap bolt 1.
Page 210 Copyright © MAINTENANCE/ADJUSTMENT Removal and Installation Air Conditioning Compressor Belt 1. Loosen the strap bolt and the pivot Inspection and Adjustment b o l t . Tu r n t h e a d j u s t i n g b o l t counterclockwise until the belt is 1.
Page 211 Copyright © MAINTENANCE/ADJUSTMENT Removal and Installation 3. If tension conditioning compressor belt is not 1. Loosen the pivot bolt. Loosen the correct, loos en the pivot bolt. s t r a p b o l t a n d m o v e t h e a i r Loosen the strap bolt and nut, conditioning compressor down until m o v e t h e a i r c o n d i t i o n i n g...
Page 212: Fire Extinguisher Mounting (If Equipped)
Copyright © MAINTENANCE/ADJUSTMENT FIRE EXTINGUISHER MOUNTING (If Equipped) Type of Fire Extinguisher This dry chemical fire extinguisher has a 5 pound capacity and is approved for It is recommended that you have a fire Cl as s A, B an d C ty pe fi r es . Th e extinguisher on your machine.
Page 213: Electrical System
Copyright © ELECTRICAL SYSTEM Battery Safety WARNING: Before you service a battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries. SA046 WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid.
Page 214 2. Use baking soda or ammonia and procedure is necessary to mix the flush the outside of the batteries water with the electrolyte. with water. If you do not have Case Battery Saver, use other special Battery Vents cleaners to prevent corrosion on Keep the battery vents clean, make the battery terminals.
Page 215: Fuses
Copyright © ELECTRICAL SYSTEM FUSES The fuses in this machine are blade type. To replace, pull the old fuse straight out and push the new fuse straight in. The amperage for each fuse is stamped on the fuse. Refer to the fuse panel decal for correct location of each fuse.
Page 216: Auxiliary Power Outlet (If Equipped)
Copyright © ELECTRICAL SYSTEM AUXILIARY POWER OUTLET (IF EQUIPPED) The Auxiliary Power Outlet socket (12 volt) can be used for the connection of a lighting device to help with service and maintenance procedures. NOTE: This is a 12 volt outlet. BD00B003 AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION...
Page 217: Replacement Bulbs
Copyright © ELECTRICAL SYSTEM REPLACEMENT BULBS CASE PART NUMBER Dome Lamp 395185A1 Engine Compartment E136074 Front Position Lamp E100139 Front Turn Signal E116591 Maximum Width Marker Lamp E136074 Number Plate Lamp E136704 *Road Lamp E133014 (Halogen) Rear Position Lamp E100139...
Page 219: Machine Storage
Copyright © MACHINE STORAGE Storage Preparation 9. Change the engine oil and replace the oil filter. If the machine is to be in storage for more than 30 days, park the machine 10. Drain the cooling system. Leave inside a building. If a building is not the drain open and do not tighten available, park the machine in a dry the radiator cap.
Page 220 Copyright © MACHINE STORAGE Removal from Storage Do not start the engine until steps 1 9. Use petroleum base solvent and through 10 have been done. r e m o v e t h e C a s e R u s t a n d Corrosion Preventive from the 1.
Page 221: Specifications
Copyright © SPECIFICATIONS ENGINE DATA NOTE: All specifications are given according to SAE Standards Recommmended Practices where the specification applies. Make and model ..............Cummins QSM11 - C Type ................ six cylinder, four stroke cycle, turbocharger aftercooled Air to Air Firing order ...................
Page 222 Copyright © SPECIFICATIONS BUCKET DESCRIPTION WIDTH CAPACITIES WEIGHT SAE Heaped Struck pounds 4.75 GP 3 048 mm (120 in) 3.60 (4.75) 2.91 (3.81) 1.604 (3 537) 4.75 GP W/S Segment 3 1 06 mm (122.3 in) 3.82 (5.00) 3.07 (4.02) 1 966 (4 335) Edges and Teeth...
Page 223: Operating Data And Dimensions 921C
Copyright © SPECIFICATIONS OPERATING DATA AND DIMENSIONS 921C Specifications taken with 26.5 x 25, 20 PR, L3 tires, ROPS cab with heater, 2450 kg (5,400 pound) rear counterweight, fenders, lights, full fuel, and a 80 kg (175 pound) operator. Specifications per SAE J732, J1234, J742, and J818.
Page 224: Machines With 3.63 M3 (4.75 Yd3) General Purpose Bucket With Teeth And Bolt On Edges
Copyright © SPECIFICATIONS 7 FT (2.13mm) BS02B176 Machines with 3.63 m (4.75 yd ) General Purpose Bucket with Teeth and Bolt on Edges Tipping load, machine straight ......19 177 kg (42 278 pounds) Tipping load, 40 degree turn ........ 15 215 kg (33 544 pounds) A.
Page 225: Machines With 3.82 M3(5.0 Yd3 ) General Purpose Bucket
Copyright © SPECIFICATIONS 7 FT (2.13mm) BS02B176 Machines with 3.82 m (5.0 yd ) General Purpose Bucket Tipping load, machine straight ......19 727 kg (43 491 pounds) Tipping load, 40 degree turn ....... 15 708 kg (34 631 pounds) A. Overall operating height, fully raised ....5 857 mm (19 foot 2.6 inch) B.
Page 226: Operating Data And Dimensions 921C Xr
Copyright © SPECIFICATIONS OPERATING DATA AND DIMENSIONS 921C XR Specifications taken with 26.5 x 25, 20 PR, L3 tires, ROPS cab with heater, 2450 kg (5400 pound) rear counterweight, fenders, lights, full fuel, and a 80 kg (175 pound) operator. Specifications per SAE J732, J1234, J742, and J818.
Page 227: Xr Machines With 3.63 M3 (4.75 Yd3) General Purpose Bucket With Teeth And Bolt On Edges
Copyright © SPECIFICATIONS 7 FT (2.13mm) BS02B176 XR Machines with 3.63 m (4.75 yd ) General Purpose Bucket with Teeth and Bolt on Edges Tipping load, machine straight ......14 927 kg (32 908 pounds) Tipping load, 40 degree turn ......... 11 914 kg (26 265 pounds) A.
Page 228: Xr Machines With 3.82 M3 (5.0 Yd3) General Purpose Bucket
Copyright © SPECIFICATIONS 7 FT (2.13mm) BS02B176 XR Machines with 3.82 m (5.0 yd ) General Purpose Bucket Tipping load, machine straight ......15 393 kg (33 937 pounds) Tipping load, 40 degree turn ......... 12 359 kg (27 247 pounds) A.
Page 229: Operating Weight Adjustments
26.5 R 25, XLDD1A TL + 1 495 + 3 296 NOTE: It is Case Corporation’s recommendation NOT to add ballast to the tires of your machine. Keep tires inflated to the correct pressure. See Tire Pressure Chart in this manual.
Page 230: Special Bolt Torques
Copyright © SPECIFICATIONS SPECIAL BOLT TORQUES POUND-FOOT Cover plate to rear trunnion bar ......108 to 122 (80 to 90) Trunnion rear inner plate to axle ......285 to 319 (210 to 235) Trunnion casting mounting........658 to 739 (485 to 545) Engine support bracket to rear chassis....
Page 231 Copyright © INDEX Axle, ZF Oil Change, Rear Axle ....180 Access Doors ........ 147 Axles ZF ........ 178, 179 Adding Air To The Tires ....137 Adding Ballast Weight To Machine ........135 Ballast, Wheel ....... 135 Adjustment Knob for Wrist Rest ..81 Batteries After Delivery Check .....
Page 232 Copyright © INDEX Bucket Control Levers Height Control Adjustment ..193 Four Spool Valve - Two Control Height Control Minor Levers ......114 Adjustment ......193 Three Spool Valve - Three Control Bucket Height Contro Levers - ......112 l Adjustment .......193 Three Spool Valve - Two Control Bucket Height Control Function ..116 Levers ......
Page 233 Copyright © INDEX Engine Filter Replacement, Hydraulic Oil .. 170 Data .......... 217 Filter Replacement, Transmission Ether Starting of ......104 Oil ..........176 Specifications ......217 Fire Extinguisher Mounting .... 208 Engine Coolant Fire Prevention Information ..... 14 Cleaning the Cooling System ..164 First Service Intervals ....
Page 234 Copyright © INDEX Low Coolant ........ 39 Parking Brake ......44 Gauge Pilot Lockout ....... 39 Engine Coolant Temperature ..51 Secondary Steering ....44 Engine Oil Pressure......50 Stop Master ........ 40 Fuel Level ........49 Transmission Oil Filter ....45 Hydraulic Oil Temperature ...47 Indicator Lamps, Instrument Transmission Oil Temperature ..46 Panel ....
Page 235 Operating Data Specifications Loader Operating Tips ....125 921C ......... 219 Leveling Operation ....125 Operating Data Specifications Pushing Operation ....125 921C -XR ........222 Scraping Operation ....125 Operating Dimensions Transport and Carry Specifications ....219, 222 Operation ......126 Operating In Hot Weather .....
Page 236 Copyright © INDEX Product Identification Number ....4 Hand Signals ......29 Program/Reset Switch .....34 Hazardous Chemicals ....16 Programming Utility ........... 10 Gauge Displays ......58 Safety Instructions, General ..139 Information Center ....53, 59 Safety Link, Service ...... 141 Setting Display Center Lamp ..63 Safety Rules ........
Page 237 Copyright © INDEX Machines with 4.75 yd3 (3.63 m3) Lamp ........... 83 General Purpose Bucket with Master Disconnect ...... 88 Teeth and Bolt Park Brake ........36 on Edges ......220 Pilot Control ........ 33 Machines with 5.0 yd3 (3.82 m3) Program/Reset ......
Page 238 Copyright © INDEX Transmission Oil Filter ....176 Weight Adjustments Transmission Oil Filter Indicator ..45 Optional Equipment ....225 Transmission Oil Level ....176 Tire Weight ....... 225 Transmission Oil Level Check ..176 Weight Adjustments - Operating ... 225 Transmission Oil Temperature Wheel And Tires ......
Page 239: After Delivery Check
Copyright © AFTER DELIVERY CHECK AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE Owners Name: Address: Dealers Name: Address: Hourmeter Indication: Machine Model Number: Machine Product Identification Number (P.I.N.): COOLING SYSTEM HYDRAULIC SYSTEM Check the coolant levels. Check the oil level. Check for leaks.
Page 241: After Delivery Check
Copyright © AFTER DELIVERY CHECK AFTER FIRST 100 HOURS OF OPERATION OF NEW MACHINE Owners Name: Address: Dealers Name: Address: Hourmeter Indication: Machine Model Number: Machine Product Identification Number (P.I.N.): COOLING SYSTEM HYDRAULIC SYSTEM Check the coolant levels. Check the oil level. Check for leaks.
Page 243 S.N. (Serial Number) of your machine so your Dealer can provide the correct manuals for your machine. NOTE: Case, LLC. reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install...

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