Page 1 REPAIR MANUAL 445CT 6-75491 1 04/05/2005...
Page 2 Contents INTRODUCTION DISTRIBUTION SYSTEMS POWER PRODUCTION POWER TRAIN TRAVELLING BODY AND STRUCTURE WORKING ARM TOOLS AND COUPLERS 6-75491 1 04/05/2005...
Page 3 INTRODUCTION 6-75491 1 04/05/2005...
Page 4: Table Of Contents
Contents INTRODUCTION Basic instructions ( - A.90.A.05) 435, 445, 445CT Torque ( - A.90.A.10) 435, 445 Consumables ( - A.92.A.55) 435, 445, 445CT Conversion factors ( - A.92.A.21) 435, 445, 445CT 6-75491 1 04/05/2005...
Page 5: Basic Instructions ( - A.90.A.05)
INTRODUCTION Basic instructions ( - A.90.A.05) 435, 445, 445CT Technical Information This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through CDROM and in paper manuals. A coding system called ICE has been developed to link the technical information to other Product Support functions e.g.
Page 6 INTRODUCTION Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, • components and assemblies. Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identiﬁed by a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the machine that the manual is written for.
Page 7 INTRODUCTION Index POWER PRODUCTION - B ENGINE ENGINE - Dynamic description (B.10.A - C.30.A.10) ENGINE - General speciﬁcation (B.10.A - D.40.A.10) ENGINE - Remove (B.10.A - F.10.A.10) ENGINE - Troubleshooting (B.10.A - G.40.A.10) Information Units and Information Search Each chapter is composed of information units. Each information unit has the ICE code shown in parentheses which indicates the function and the type of information written in that information unit.
Page 8 INTRODUCTION Page Header and Footer The page header will contain the following references: Section and Chapter description • The page footer will contain the following references: Publication number for that Manual, Section or Chapter. • Version reference for that publication. •...
Page 9: Torque ( - A.90.A.10)
INTRODUCTION Torque ( - A.90.A.10) 435, 445 BOLT TORQUE INFORMATION DECIMAL HARDWARE Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original. Make sure the fasteners threads are clean and that thread engagement is started. This will prevent them from failing when being tightened.
Page 10 INTRODUCTION GRADE 2 * GRADE 5, 5.1 or 5.2 GRADE 8 or 8.2 GRADE L9 (Alloy) Dry ** Lubricated Dry** Lubricated Dry** Lubricated Head SIZE Nm lb/ft lb/ft lb/ft lb/ft lb/ft lb/ft lb/ft lb/ft 1234 910 1051 775 1383 1020 1031 760 1220 900 1-1/8 1071 790...
Page 11 INTRODUCTION GRADE 8.8 Bolts, Nuts and Studs GRADE 10.9 Bolts, Nuts and Studs SIZE lb/in lb/ft lb/in lb/ft 400 to 450 293 to 330 555 to 620 406 to 460 690 to 780 510 to 575 955 to 1075 705 to 790 1375 to 1545 1010 to 1140 1900 to 2140...
Page 12 INTRODUCTION O-Ring Face Seal End Nom. SAE Tube OD Thread Size Newton lb/in lb/ft metres Dash Size 6.4 mm 1/4 inch 9/16 - 18 23 to 26 204 to 228 9.5 mm 3/8 inch 11/16 - 16 34 to 40 300 to 348 12.7 mm 52 to 57...
Page 13: Consumables ( - A.92.A.55)
Case dealer for correct disposal information. BS00H001 Engine Oil Selection Case No. 1 Engine Oil is recommended for use in your Case Engine. Case Engine Oil will lubricate your engine correctly under all operating conditions. RH99K130 See the chart below for recommended viscosity at ambient temperature ranges.
Page 14 Before you service this machine and dispose of oil, ﬂuids and lubricants, always remember the environment. Do not put oil or ﬂuids into the ground or into containers that can leak. Check with your local environmental, recycling center or your Case dealer for correct disposal information. 6-75491 1 04/05/2005...
Page 15 INTRODUCTION bs04e020_1 6-75491 1 04/05/2005...
Page 16 INTRODUCTION bs04e021_1 6-75491 1 04/05/2005...
Page 17: Conversion Factors ( - A.92.A.21)
INTRODUCTION Conversion factors ( - A.92.A.21) 435, 445, 445CT Metric to U.S. MULTIPLY TO OBTAIN square meter AREA: 10.763 91 square foot hectare 2.471 05 acre FORCE: newton 3.596 942 ounce force newton 2.224 809 pound force LENGTH: millimeter 0.039 370...
Page 18 INTRODUCTION U.S. to Metric MULTIPLY TO OBTAIN VOLUME: cubic inch 16.387 06 cubic centimeter cubic foot 0.028 317 cubic meter cubic yard 0.764.555 cubic meter ounce (US ﬂuid) 29.573 53 milliliter quart (US liquid) 0.946 353 litre quart (Imperial) 1.136 523 litre gallon (US) 3.785 412...
Page 19 REPAIR MANUAL DISTRIBUTION SYSTEMS 445CT 39702 1 04/05/2005...
Page 20 Contents DISTRIBUTION SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM A.10.A 435, 445CT, 445 SECONDARY HYDRAULIC POWER SYSTEM A.12.A 435, 445CT, 445 HIGH-FLOW HYDRAULIC POWER SYSTEM A.16.A 435, 445CT, 445 ELECTRICAL POWER SYSTEM A.30.A 435, 445CT, 445 LIGHTING SYSTEM A.40.A 435, 445CT, 445 HYDRAULIC COMMAND SYSTEM A.14.A...
Page 21 DISTRIBUTION SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM - 10.A 445CT 39703 1 04/05/2005 A.10.A / 1...
Page 22 PRIMARY HYDRAULIC POWER SYSTEM - 10.A TECHNICAL DATA PRIMARY HYDRAULIC POWER SYSTEM - Capacity (A.10.A - D.40.A.20) 435, 445, 445CT PRIMARY HYDRAULIC POWER SYSTEM - General speciﬁcation (A.10.A - D.40.A.10) 435, 445, 445CT PRIMARY HYDRAULIC POWER SYSTEM - Special tools (A.10.A - D.20.A.40)
Page 23 SERVICE PRIMARY HYDRAULIC POWER SYSTEM - Cleaning (A.10.A - F.30.A.10) 435, 445, 445CT PRIMARY HYDRAULIC POWER SYSTEM - Decontaminating (A.10.A - F.30.A.60) 435, 445, 445CT Relief valve Relief valve - Flow test (A.10.A.16 - F.40.A.45) 435, 445, 445CT Relief valve - Pressure test (A.10.A.16 - F.40.A.30)
Page 24: Primary Hydraulic Power System - Capacity (A.10.A - D.40.A.20)
(A.10.A - D.40.A.10) 435, 445, 445CT Hydraulic System Oil Type of Oil Capacity Total System CASE AKCELA NO. 1 ENGINE OIL 41.3 L (10.9 US gal) SAE 10W-30 (435 Machines) Total System CASE AKCELA NO. 1 ENGINE OIL 41.5 L (11 US gal)
Page 25 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM CAS1808 CAS-1808 Flowmeter Fitting Kit CAS10090 CAS-10090 Hand Pump B877558M_1 CAS-1804 Pressure Test Fitting Kit 1 04/05/2005 A.10.A / 5...
Page 26: Relief Valve - General Speciﬁcation (A.10.A.16 - D.40.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - General speciﬁcation (A.10.A.16 - D.40.A.10) 435, 445, 445CT Loader Control Valve Relief Pressure Settings Main Relief Pressure at 10 gpm 21290 kPa (210 bar)(3050 + 50/-72.5 psi) at 2200 RPM 1 04/05/2005 A.10.A / 6...
Page 27: Hydraulic Pump
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - General speciﬁcation (A.10.A.20 - D.40.A.10) 435, 445, 445CT Hydraulic Pump Type Gear Displacement 36cc (2.2 in ³) Flow at Engine Rated RPM at 100% Volumetric Efﬁciency 82.9 L/min (2.2 US gpm) 1 04/05/2005 A.10.A / 7...
Page 28: Oil Filter By-Pass - General Speciﬁcation (A.10.A.25 - D.40.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil ﬁlter by-pass - General speciﬁcation (A.10.A.25 - D.40.A.10) 435, 445, 445CT Return Filter Bypass Pressure 345 kPa (50 psi) 1 04/05/2005 A.10.A / 8...
Page 29: C.20.H.01) 435, 445, 445Ct
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 (A.10.A - C.20.H.01) 435, 445, 445CT bc04h207-01 1. Left piston pump 9. Left drive motor 17. Hydraulic reservoir 2. Right piston pump 10. Right drive motor 18.
Page 30 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 (A.10.A - C.20.H.02) 435, 445, 445CT bc04h207-02 5. Circuit relief valve 23. Tilt cylinders 28. Lift spool 26. Oriﬁce 24. Lift cylinders 29. Auxiliary spool 1 04/05/2005 A.10.A / 10...
Page 31 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 19. Oil cooler 26. Loader control valve 30. Auxiliary outlets 27. Tilt spool 20. Oil cooler bypass valve 1 04/05/2005 A.10.A / 11...
Page 32 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 (A.10.A - C.20.H.03) 435, 445, 445CT bc04h207-03 5. Circuit relief valve 15. Charge pressure switch 33. Left two speed shuttle valve 34. Right two speed shuttle valve 11.
Page 33 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 13. Flushing valve 32. Right two speed motor 36. Two speed solenoid valve 14. Brake solenoid valve 1 04/05/2005 A.10.A / 13...
Page 34 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 04 (A.10.A - C.20.H.04) 435, 445, 445CT bc04h207-04 5. Circuit relief valve 28. Lift spool 38. High ﬂow oil cooler 29. Auxiliary spool 16. Oriﬁce 39.
Page 35 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 26. Loader control valve 30. Auxiliary outlets 40. Attachment case drain 27. Tilt spool 45. Accumulator 37. High ﬂow pump 1 04/05/2005 A.10.A / 15...
Page 36 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 05 (A.10.A - C.20.H.05) 435, 445, 445CT bc04h207-05 40. Attachment case drain 42. Hydraulic coupler cylinder 41. Hydraulic coupler control valve 46. Check valve 1 04/05/2005...
Page 37 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 06 (A.10.A - C.20.H.06) 435, 445, 445CT bc04h207-06 43. Secondary auxiliary control valve 1 04/05/2005 A.10.A / 17...
Page 38 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 07 (A.10.A - C.20.H.07) 435, 445, 445CT bc04h207-07 47. Self level valve 1 04/05/2005 A.10.A / 18...
Page 39 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 08 (A.10.A - C.20.H.08) 435, 445, 445CT bc04h207-08 45. Accumulator 48. Ride control solenoid valve 1 04/05/2005 A.10.A / 19...
Page 40: Hydraulic Pump - Sectional View (A.10.A.20 - C.10.A.30)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Sectional view (A.10.A.20 - C.10.A.30) 435, 445, 445CT BS98F177 1. Gear plate 7. Washer 13. Wear plate 2. Cover 8. Washer 14. Seal 3. Bearing sleeve 9. Dowel pin 15. Seal 4.
Page 41: Primary Hydraulic Power System - Cleaning (A.10.A - F.30.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Cleaning (A.10.A - F.30.A.10) 435, 445, 445CT Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil.
Page 42 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause a sudden failure of components. Examples of visible contamination: (A) Particles of metal or dirt in the oil. (B) Air in the oil.
Page 43 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Start the vacuum pump. The hydraulic reservoir is locate3d on the left rear side of the machine. Loosen and remove the drain plug from the reservoir. Using the ﬁtting kit CAS10508, install the valve in the hole for the drain plug.
Page 44 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Stop the vacuum pump. Disconnect the vacuum pump from the opening in the reservoir. Install new hydraulic and hydrostatic ﬁlter elements on the machine. Start the engine. Check for oil leakage around the new hydraulic and hydrostatic ﬁlters.
Page 45: Primary Hydraulic Power System - Decontaminating (A.10.A - F.30.A.60)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Decontaminating (A.10.A - F.30.A.60) 435, 445, 445CT Start and run the engine at 1500 rpm (r/min). Completely retract the cylinders of all attachments on the machine. Angle the blade to the right, the right cylinder will be fully retracted and the left will be fully extended.
Page 46 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Slowly and completely extend all cylinders. As the piston rod comes in/out of the cylinder, oil will be pushed out of the OPEN end of the cylinders. IMPORTANT: Any attachment or part of an attachment that is raised must be supported with acceptable equipment to prevent the attachment from falling.
Page 47: Relief Valve - Flow Test (A.10.A.16 - F.40.A.45)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Flow test (A.10.A.16 - F.40.A.45) 435, 445, 445CT Park the machine on a level surface. Lower the loader bucket to the ﬂoor. Stop the engine. Disconnect the hose from the ﬁtting on the pressure port of the hydraulic pump.
Page 48 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Refer to Hydraulic pump - Flow test (A.10.A.20 - F.40.A.45) If the ﬂow indication for a circuit was approximately the same as the ﬂow indication at the same pressure in Test Number 1 of the Hydraulic Pump Flow Test , the circuit is good.
Page 49: Relief Valve - Pressure Test (A.10.A.16 - F.40.A.30)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Pressure test (A.10.A.16 - F.40.A.30) 435, 445, 445CT CAS1808 NOTE: Flat face couplers are not included with the CAS-1808 Flowmeter Fitting Kit or the CAS-1804 Pressure Test Fitting Kit. Park the machine on a level surface. Lower the loader bucket to the ﬂoor.
Page 50: Hydraulic Pump - Flow Test (A.10.A.20 - F.40.A.45)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Flow test (A.10.A.20 - F.40.A.45) 435, 445, 445CT WARNING CSM118 - Two persons are required to perform the ﬂowmeter tests for safety to avoid possible injury. One person must be seated in the operators seat with the Seat Bar down when the engine is running. The second person is to control the ﬂowmeter and take the readings.
Page 51 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM If the output at minimum pressure was less than the speciﬁcation for Gear Pump Flow to Loader (Machine in Neutral) refer to Hydraulic pump - General speciﬁcation (A.10.A.20 - D.40.A.10), the problem can be a restriction between the reservoir and the gear pump, or the problem can be a badly worn or damaged gear pump.
Page 52: Hydraulic Pump - Remove (A.10.A.20 - F.10.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Remove (A.10.A.20 - F.10.A.10) 435, 445, 445CT Loosen and remove the mounting bolts and washers for the ﬂoor plate and the cover. Remove the ﬂoor plate and the cover to gain access to the hydraulic pump.
Page 53 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Loosen and remove the pump mounting bolts and washers. BD04C141x Remove the gear pump from the hydrostatic pump mounting location. 1 04/05/2005 A.10.A / 33...
Page 54: Hydraulic Pump - Disassemble (A.10.A.20 - F.10.A.25)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Disassemble (A.10.A.20 - F.10.A.25) 435, 445, 445CT Draw alignment marks on the housing with a white marker. These marks will be referenced during assembly. GD98J801 Loosen and remove the socket bolts and washers.
Page 55 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remove the gear plate. GD98J804 Remove the dowel pins. GD98J805_2 Rotate the gear teeth until one gear tooth is centered inside two gear teeth. Draw a mark with a white marker. This mark will be referenced during assembly.
Page 56 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remove the drive shaft. GD98J807 Remove the idler shaft. GD98J808 Remove the wear plate from the cover. GD98J809 1 04/05/2005 A.10.A / 36...
Page 57 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remove the wear plate from the body. GD98J810 Remove and discard the seal ring from the cover. GD98J811_2 Remove and discard the seal ring from the body. GD98J812_2 1 04/05/2005 A.10.A / 37...
Page 58 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remove and discard the top seal from the body. GD98J813 Remove and discard the bottom seal from the body. GD98J814 1 04/05/2005 A.10.A / 38...
Page 59: Hydraulic Pump - Visual Inspection (A.10.A.20 - F.40.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Visual inspection (A.10.A.20 - F.40.A.10) 435, 445, 445CT Inspect the brass surfaces of the wear plates. GD98J815 Inspect the drive and idler shafts for damage. GD98J816 Inspect the bearing sleeves of the drive and idler shafts in the body and cover.
Page 60 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Inspect the body and cover surfaces. GD98J818_2 1 04/05/2005 A.10.A / 40...
Page 61: Hydraulic Pump - Assemble (A.10.A.20 - F.10.A.20)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Assemble (A.10.A.20 - F.10.A.20) 435, 445, 445CT Lubricate and insert the bottom seal into the groove of the body. GD98J814 Lubricate and insert the top seal into the groove of the body.
Page 62 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Lubricate and insert a new seal ring into the groove of the cover. GD98J811_2 Place the wear plate on top of the new seals on the body. GD98J810 Place the wear plate on top of the new seal on the cover.
Page 63 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Insert the idler shaft through the wear plate, and into the housing. GD98J808 Insert the drive shaft through the wear plate, and into the housing. GD98J807 During the gear pump disassembly, the gear teeth were aligned and then marked.
Page 64 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Insert the guide dowels into the housing. GD98J805_2 Align and slide the gear plate down the shafts and guide dowels until it is snug against the body. GD98J804 During the gear pump disassembly, alignment marks were placed on the housing for the body and cover.
Page 65 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Secure the cover on top of the body with washers and socket bolts. Tighten the socket bolts. Do not overtighten. GD98J802 1 04/05/2005 A.10.A / 45...
Page 66: Hydraulic Pump - Install (A.10.A.20 - F.10.A.15)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Install (A.10.A.20 - F.10.A.15) 435, 445, 445CT Prior operation: Before pump installation, apply Molykote G-4700 (P/N 86983138) to the pump and the coupling splines. Pre-ﬁll the pump with clean hydraulic oil. Inspect O-ring on the pump pilot and replace if necessary.
Page 67 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Loosen the clamp on the suction hose ﬁtting at the hydraulic pump until hydraulic oil begins to ﬂow from around the ﬁtting. Retighten the clamp. BD04C141x Clean up any hydraulic oil from the equipment and ﬂoor.
Page 68 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Install the ﬂoor plate and the cover plate. Install the ﬂoor plate and the cover plate mounting bolts and washers. Tighten the mounting bolts on the ﬂoor plate and the cover plate. 1 04/05/2005 A.10.A / 48...
Page 69: Charge Pump - Pressure Test (A.10.A.21 - F.40.A.30)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Charge pump - Pressure test (A.10.A.21 - F.40.A.30) 435, 445, 445CT Testing the low-pressure charge system is safer and usually more informative than going into the high-pressure test ports. To obtain as much system information as possible, charge pressure readings must be taken in neutral as well as working the system in both the forward and reverse directions.
Page 70 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM If the hydraulic oil is not at operating temperature, run the engine at full throttle and hold the bucket control lever in the ROLLBACK position for 30 seconds. Then return the bucket control lever to NEUTRAL for 15 seconds.
Page 71 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM After you get the correct charge pressure in NEUTRAL, do the following steps: A. Start and run the engine at low idle. Increase the engine speed to full throttle. Slowly move one of the direction control levers FORWARD to load the hydrostatic piston pump and drive motor without decreasing the engine speed.
Page 72 As this damage progresses, contamination will return to the reservoir through the case drain system. At the very least once a failure has occurred, the mating component in the hydrostatic system must be inspected for damage.
Page 73: Reservoir - Apply Vacuum (A.10.A.22 - F.35.A.50)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50) 435, 445, 445CT Remove the cap from the hydraulic reservoir. Install an adapter cap on the ﬁller neck. CAS1871 Connect the vacuum pump to the adapter.
Page 74: Reservoir - Filling (A.10.A.22 - F.60.A.10)
Do not remove the ﬁller cap from the reservoir until the pressure is relieved. Remove the ﬁller cap from the reservoir. Add the correct oil CASE AKCELA AUTO SUPREME SAE 10W-30 to the reservoir until the proper oil level in the reservoir is established. Fill the reservoir until the oil level is at the mid point of the site gauge.
Page 75: Oil Filter
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil ﬁlter - Remove (A.10.A.24 - F.10.A.10) 435, 445, 445CT Place a shop towel under the oil ﬁlter. Remove the cap from the hydraulic reservoir. Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50) Connect a vacuum pump to the reservoir.
Page 76 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM BC01D076 Hydraulic Filter Base Assembly 1. Bolt 4. Special washer 7. O-ring 10. Filter element 2. Washer 5. Nut 8. O-ring 11. O-ring 3. Filter head 6. Lock washer 9. Indicator 1 04/05/2005 A.10.A / 56...
Page 77: Oil Filter - Install (A.10.A.24 - F.10.A.15)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil ﬁlter - Install (A.10.A.24 - F.10.A.15) 435, 445, 445CT Install the hydraulic ﬁlter head onto the mounting bracket. Install the mounting bolts and washers and tighten the mounting bolts. BD04C143 Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50) Start the vacuum pump.
Page 78: Oil Filter - Visual Inspection (A.10.A.24 - F.40.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil ﬁlter - Visual inspection (A.10.A.24 - F.40.A.10) 435, 445, 445CT Inspect the hydraulic oil ﬁlter head and bypass switch assembly for any damage. Replace any parts as required. Inspect the hydraulic ﬁlter mounting bracket for corrosion or damage.
Page 79: Oil Cooler - Remove (A.10.A.32 - F.10.A.10)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil cooler - Remove (A.10.A.32 - F.10.A.10) 435, 445, 445CT Lift the hood. Open the rear access door on the machine. Slowly loosen the radiator cap. BD04C002x Install a hose on the drain valve and drain the radiator into a clean container that holds approximately 19 litres (5 gallons).
Page 80 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Loosen and remove the upper and lower hardware that fasten the radiator to the chassis. Loosen and remove the hardware from the remote jump start and master disconnect switch bracket (if equipped) at the mounting location on the oil cooler. bdo4c008 Push the handle on the latch to release the radiator from the oil cooler.
Page 81 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50)Loosen and remove the hydraulic hose ﬁtting from the top of the oil cooler. Install plugs and caps on the ﬁttings. bd04c010 Loosen and remove the hydraulic hose ﬁtting from the bottom of the oil cooler.
Page 82: Oil Cooler - Install (A.10.A.32 - F.10.A.15)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Oil cooler - Install (A.10.A.32 - F.10.A.15) 435, 445, 445CT Oil cooler - Remove (A.10.A.32 - F.10.A.10) Installation of the oil cooler is the reverse procedure of Oil Cooler Remove. After installation of the oil cooler do the following procedure.
Page 83: Sensing System Temperature Sensor - Testing (A.10.A.95.90 - G.40.A.20)
DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Sensing system Temperature sensor - Testing (A.10.A.95.90 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 06 (A.30.A.88 - C.20.E.06) N° Test Point Expected Result...
Page 84 Index DISTRIBUTION SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM - 10.A Charge pump - Pressure test (A.10.A.21 - F.40.A.30) 435, 445, 445CT Hydraulic pump - Assemble (A.10.A.20 - F.10.A.20) 435, 445, 445CT Hydraulic pump - Disassemble (A.10.A.20 - F.10.A.25) 435, 445, 445CT Hydraulic pump - Flow test (A.10.A.20 - F.40.A.45)
Page 85 PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 08 (A.10.A - C.20.H.08) 435, 445, 445CT PRIMARY HYDRAULIC POWER SYSTEM - Special tools (A.10.A - D.20.A.40) 435, 445, 445CT Relief valve - Flow test (A.10.A.16 - F.40.A.45) 435, 445, 445CT Relief valve - General speciﬁcation (A.10.A.16 - D.40.A.10) 435, 445, 445CT Relief valve - Pressure test (A.10.A.16 - F.40.A.30)
Page 86 39703 1 04/05/2005 A.10.A / 66...
Page 87 DISTRIBUTION SYSTEMS - A SECONDARY HYDRAULIC POWER SYSTEM - 12.A 445CT 39704 1 04/05/2005 A.12.A / 1...
Page 88 SECONDARY HYDRAULIC POWER SYSTEM - 12.A TECHNICAL DATA Coupler Coupler - Special tools (A.12.A.05 - D.20.A.40) 435, 445, 445CT SERVICE SECONDARY HYDRAULIC POWER SYSTEM - Flow test (A.12.A - F.40.A.45) 435, 445, 445CT SECONDARY HYDRAULIC POWER SYSTEM - Cleaning (A.12.A - F.30.A.10) 435, 445, 445CT SECONDARY HYDRAULIC POWER SYSTEM - Decontaminating (A.12.A - F.30.A.60)
Page 89: Coupler - Special Tools (A.12.A.05 - D.20.A.40)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Coupler - Special tools (A.12.A.05 - D.20.A.40) 435, 445, 445CT FF501 FF501 - 1/2 in Coupler repair tool FF751 FF751 - 3/4 in Coupler repair tool 1 04/05/2005 A.12.A / 3...
Page 90: Secondary Hydraulic Power System - Flow Test (A.12.A - F.40.A.45)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM SECONDARY HYDRAULIC POWER SYSTEM - Flow test (A.12.A - F.40.A.45) 435, 445, 445CT Prior operation: Relief valve - Flow test (A.10.A.16 - F.40.A.45) Relief valve - Flow test (H.40.B.16 - F.40.A.45)Relief valve - Flow test (H.50.C.17 - F.40.A.45) NOTE: Both of the loader control valve spools must be in the NEUTRAL position during the following test.
Page 91: Secondary Hydraulic Power System - Cleaning (A.12.A - F.30.A.10)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM SECONDARY HYDRAULIC POWER SYSTEM - Cleaning (A.12.A - F.30.A.10) 435, 445, 445CT Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil.
Page 92 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause a sudden failure of components. Examples of visible contamination: (A) Particles of metal or dirt in the oil. (B) Air in the oil.
Page 93 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Start the vacuum pump. The hydraulic reservoir is locate3d on the left rear side of the machine. Loosen and remove the drain plug from the reservoir. Using the ﬁtting kit CAS10508, install the valve in the hole for the drain plug.
Page 94 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Stop the vacuum pump. Disconnect the vacuum pump from the opening in the reservoir. Install new hydraulic and hydrostatic ﬁlter elements on the machine. Start the engine. Check for oil leakage around the new hydraulic and hydrostatic ﬁlters.
Page 95: Secondary Hydraulic Power System - Decontaminating (A.12.A - F.30.A.60)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM SECONDARY HYDRAULIC POWER SYSTEM - Decontaminating (A.12.A - F.30.A.60) 435, 445, 445CT Start and run the engine at 1500 rpm (r/min). Completely retract the cylinders of all attachments on the machine. Angle the blade to the right, the right cylinder will be fully retracted and the left will be fully extended.
Page 96 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Slowly and completely extend all cylinders. As the piston rod comes in/out of the cylinder, oil will be pushed out of the OPEN end of the cylinders. IMPORTANT: Any attachment or part of an attachment that is raised must be supported with acceptable equipment to prevent the attachment from falling.
Page 97: Coupler - Disassemble (A.12.A.05 - F.10.A.25)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Coupler - Disassemble (A.12.A.05 - F.10.A.25) 435, 445, 445CT Install the 1/2 in coupler repair tool or the 3/4 in coupler repair tool into the coupler body. Fasten the assembly in a vise so that the coupler repair tool is held by the vise jaws.
Page 98 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM 808L94 Female Coupler 1. Outer sleeve 6. Coupler body 2. Inner sleeve 7. Spring 3. Valve 8. Cap screw 4. Backup washer 9. Collar 5. Seal 10. Fitting 809L94 Female Coupler with coupler repair tool installed 1.
Page 99 DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM 86L95 Male Coupler 1. Seal 2. Poppet 3. Wire 1 04/05/2005 A.12.A / 13...
Page 100: Coupler - Assemble (A.12.A.05 - F.10.A.20)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Coupler - Assemble (A.12.A.05 - F.10.A.20) 435, 445, 445CT Install a new backup washer and a new seal on the new inner sleeve. Lubricate the seal and the backup washer with clean hydraulic oil.
Page 101: Oil Cooler - Remove (A.12.A.32 - F.10.A.10)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Oil cooler - Remove (A.12.A.32 - F.10.A.10) 435, 445, 445CT Remove the cap from the hydraulic reservoir and install the CAS1871 on the reservoir. Connect the CAS10192 vacuum pump to the adapter. Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50) If the machine is equipped with a second auxiliary oil cooler do the following steps.
Page 102: Oil Cooler - Install (A.12.A.32 - F.10.A.15)
DISTRIBUTION SYSTEMS - SECONDARY HYDRAULIC POWER SYSTEM Oil cooler - Install (A.12.A.32 - F.10.A.15) 435, 445, 445CT Install the second auxiliary oil cooler into the mounting location. Install and tighten the mounting bolts in the oil cooler mounting bracket. bd04c086 Start the vacuum pump.
Page 103 Index DISTRIBUTION SYSTEMS - A SECONDARY HYDRAULIC POWER SYSTEM - 12.A Coupler - Assemble (A.12.A.05 - F.10.A.20) 435, 445, 445CT Coupler - Disassemble (A.12.A.05 - F.10.A.25) 435, 445, 445CT Coupler - Special tools (A.12.A.05 - D.20.A.40) 435, 445, 445CT Oil cooler - Install (A.12.A.32 - F.10.A.15) 435, 445, 445CT Oil cooler - Remove (A.12.A.32 - F.10.A.10)
Page 104 39704 1 04/05/2005 A.12.A / 18...
Page 105 DISTRIBUTION SYSTEMS - A HIGH-FLOW HYDRAULIC POWER SYSTEM - 16.A 445CT 39705 1 04/05/2005 A.16.A / 1...
Page 106 DISTRIBUTION SYSTEMS - A HIGH-FLOW HYDRAULIC POWER SYSTEM - 16.A TECHNICAL DATA HIGH-FLOW HYDRAULIC POWER SYSTEM - General speciﬁcation (A.16.A - D.40.A.10) 435, 445, 445CT Relief valve Relief valve - General speciﬁcation (A.16.A.16 - D.40.A.10) 435, 445, 445CT SERVICE HIGH-FLOW HYDRAULIC POWER SYSTEM - Cleaning (A.16.A - F.30.A.10) 435, 445, 445CT HIGH-FLOW HYDRAULIC POWER SYSTEM - Decontaminating (A.16.A - F.30.A.60)
Page 107: High-Flow Hydraulic Power System - General Speciﬁcation
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM HIGH-FLOW HYDRAULIC POWER SYSTEM - General speciﬁcation (A.16.A - D.40.A.10) 435, 445, 445CT High Flow Pump (435 Machines) Type Gear Displacement 19.04 cc (1.16 in³) Pump Flow at Rated Engine RPM 43.5 L/min (11.5 US gpm)
Page 108: Relief Valve - General Speciﬁcation (A.16.A.16 - D.40.A.10)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Relief valve - General speciﬁcation (A.16.A.16 - D.40.A.10) 435, 445, 445CT System Relief Valve Pressure Setting 20670 kPa (207 bar) (3000 psi) 1 04/05/2005 A.16.A / 4...
Page 109: High-Flow Hydraulic Power System - Cleaning (A.16.A - F.30.A.10)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM HIGH-FLOW HYDRAULIC POWER SYSTEM - Cleaning (A.16.A - F.30.A.10) 435, 445, 445CT Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil.
Page 110 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause a sudden failure of components. Examples of visible contamination: (A) Particles of metal or dirt in the oil. (B) Air in the oil.
Page 111 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Start the vacuum pump. The hydraulic reservoir is locate3d on the left rear side of the machine. Loosen and remove the drain plug from the reservoir. Using the ﬁtting kit CAS10508, install the valve in the hole for the drain plug.
Page 112 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Stop the vacuum pump. Disconnect the vacuum pump from the opening in the reservoir. Install new hydraulic and hydrostatic ﬁlter elements on the machine. Start the engine. Check for oil leakage around the new hydraulic and hydrostatic ﬁlters.
Page 113: High-Flow Hydraulic Power System - Decontaminating (A.16.A - F.30.A.60)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM HIGH-FLOW HYDRAULIC POWER SYSTEM - Decontaminating (A.16.A - F.30.A.60) 435, 445, 445CT Start and run the engine at 1500 rpm (r/min). Completely retract the cylinders of all attachments on the machine. Angle the blade to the right, the right cylinder will be fully retracted and the left will be fully extended.
Page 114 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Slowly and completely extend all cylinders. As the piston rod comes in/out of the cylinder, oil will be pushed out of the OPEN end of the cylinders. IMPORTANT: Any attachment or part of an attachment that is raised must be supported with acceptable equipment to prevent the attachment from falling.
Page 115: Control Valve
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Control valve - Remove (A.16.A.14 - F.10.A.10) 435, 445, 445CT Remove the cap from the hydraulic reservoir and install the CAS1871 adapter on the reservoir. Connect the CAS10192 vacuum pump to the adapter. Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50)
Page 116: Control Valve - Install (A.16.A.14 - F.10.A.15)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Control valve - Install (A.16.A.14 - F.10.A.15) 435, 445, 445CT Install the control valve (1) into the machine mounting location. Install the control valve mounting bolts (2) into the control valve (1)and tighten the control valve mounting bolts (2).
Page 117 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM High-Flow Control Valve 1. High-Flow Control Valve 3. Hydraulic Line Electrical Harness 2. Mounting Bolts 4. Hydraulic Line 6. Loader Control Valve 1 04/05/2005 A.16.A / 13...
Page 118: Hydraulic Pump
For removal of the High Flow Pump, refer to the following procedure. Hydraulic pump - Remove (A.10.A.20 - F.10.A.10) bs04d018 435 High Flow Hydraulic Installation 1. High ﬂow pump 4. High ﬂow valve 7. High ﬂow tube 2. Tandem hydrostatic pump 5.
Page 119 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Hydraulic pump - Install (A.16.A.20 - F.10.A.15) For installation of the High Flow Pump refer to the following procedure. Hydraulic pump - Install (A.10.A.20 - F.10.A.15) 1 04/05/2005 A.16.A / 15...
Page 120: Hydraulic Pump - Remove (A.16.A.20 - F.10.A.10)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Hydraulic pump - Remove (A.16.A.20 - F.10.A.10) 445, 445CT Place a shop towel under the High Flow Pump. Remove the cap from the hydraulic reservoir. CAS1871 Connect a vacuum pump to the hydraulic reservoir. CAS10192 Reservoir - Apply vacuum (A.10.A.22 - F.35.A.50) Start the vacuum pump.
Page 121 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM bs04d019_1 445/445CT High Flow Hydraulic Installation 1. High ﬂow pump 5. High ﬂow accumulator 9. High ﬂow pump to valve pressure hose 2. High ﬂow pump PTO drive adapter 6. High ﬂow oil cooler 10.
Page 122 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM bs04d022_1 445/445CT High Flow Pump and Control Valve Installation 1. High ﬂow pump 3. High ﬂow pump supply hose 5. Loader control valve 2. High ﬂow pump to valve pressure 4. High ﬂow valve hose 1 04/05/2005 A.16.A / 18...
Page 123: Hydraulic Pump - Install (A.16.A.20 - F.10.A.15)
DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Hydraulic pump - Install (A.16.A.20 - F.10.A.15) 445, 445CT Prior operation: Before pump installation, pre-ﬁll pump with clean hydraulic oil. Inspect O-ring on pump pilot for damage and replace if necessary. Coat O-ring with a light coat of clean hydraulic oil. Install the High Flow Pump in the Engine mounting location.
Page 124 DISTRIBUTION SYSTEMS - HIGH-FLOW HYDRAULIC POWER SYSTEM Disconnect the fuel shutoff solenoid connector. (Photo is for reference only.) BD04D010 Turn the engine over for 30 seconds to allow hydraulic oil from the reservoir to ﬂow into the High Flow Pump. Reconnect the fuel shutoff solenoid connector.
Page 125 Index DISTRIBUTION SYSTEMS - A HIGH-FLOW HYDRAULIC POWER SYSTEM - 16.A Control valve - Install (A.16.A.14 - F.10.A.15) 435, 445, 445CT Control valve - Remove (A.16.A.14 - F.10.A.10) 435, 445, 445CT HIGH-FLOW HYDRAULIC POWER SYSTEM - Cleaning (A.16.A - F.30.A.10) 435, 445, 445CT HIGH-FLOW HYDRAULIC POWER SYSTEM - Decontaminating (A.16.A - F.30.A.60)
Page 126 39705 1 04/05/2005 A.16.A / 22...
Page 127 DISTRIBUTION SYSTEMS - A ELECTRICAL POWER SYSTEM - 30.A 445CT 39706 1 04/05/2005 A.30.A / 1...
Page 128: Technical Data
DISTRIBUTION SYSTEMS - A ELECTRICAL POWER SYSTEM - 30.A TECHNICAL DATA Alternator Alternator - Torque (A.30.A.82 - D.20.A.10) 435, 445, 445CT Alternator - Service limits (A.30.A.82 - D.20.A.20) 435, 445, 445CT Battery Battery - General speciﬁcation (A.30.A.83 - D.40.A.10) 435, 445, 445CT...
Page 129 Connector - Component diagram frame 19 (A.30.A.87 - C.20.F.19) 435, 445, 445CT Connector - Component diagram frame 20 (A.30.A.87 - C.20.F.20) 435, 445, 445CT Connector - Component diagram frame 21 (A.30.A.87 - C.20.F.21) 435, 445, 445CT Connector - Component diagram frame 22 (A.30.A.87 - C.20.F.22) 435, 445, 445CT Connector - Component diagram frame 24 (A.30.A.87 - C.20.F.24)
Page 130: Alternator
Wiring harness - Electrical schematic frame 20 (A.30.A.88 - C.20.E.20) 435, 445, 445CT Wiring harness - Electrical schematic frame 21 (A.30.A.88 - C.20.E.21) 435, 445, 445CT Wiring harness - Electrical schematic frame 22 (A.30.A.88 - C.20.E.22) 435, 445, 445CT Wiring harness - Electrical schematic frame 23 (A.30.A.88 - C.20.E.23) 435, 445, 445CT Wiring harness - Electrical schematic frame 24 (A.30.A.88 - C.20.E.24)
Page 131 Auxiliary fuse and relay box Auxiliary fuse and relay box Relay - Testing (A.30.A.90.80 - G.40.A.20) 435, 445, 445CT Auxiliary fuse and relay box Power switch - Testing (A.30.A.90.85 - G.40.A.20) 435, 445, 445CT Auxiliary fuse and relay box Power switch - Testing (A.30.A.90.85 - G.40.A.20) 435, 445, 445CT Auxiliary fuse and relay box - Testing (A.30.A.90 - G.40.A.20)
Page 132: Alternator - Torque (A.30.A.82 - D.20.A.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Alternator - Torque (A.30.A.82 - D.20.A.10) 435, 445, 445CT 65 Ampere Alternator Torque for nut for pulley 60 - 73 Nm (45 - 54 lb ft) 95 Ampere Alternator Torque for nut for pulley 60 - 73 Nm (45 - 54 lb ft) Alternator - Service limits (A.30.A.82 - D.20.A.20)
Page 133: Battery - General Speciﬁcation (A.30.A.83 - D.40.A.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - General speciﬁcation (A.30.A.83 - D.40.A.10) 435, 445, 445CT Charging Guide For Maintenance Free Batteries - Recommended Rate* and Time for Fully Discharged Battery Battery Capacity - See Reserve Capacity under Charge Speciﬁcations...
Page 134: Alternator - Sectional View (A.30.A.82 - C.10.A.30)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Alternator - Sectional view (A.30.A.82 - C.10.A.30) 435, 445, 445CT B9402123A 65 Ampere Alternator 1. Nut 22. Flat washer 8. Cover 15. Stator 2. Washer 9. Spacer 16. Screw 23. Nut 3. Retainer 10. Front bearing 17.
Page 135 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM B9402124A 95 Ampere Alternator 1. Nut 8. Cover 15. Stator 22. Flat washer 2. Washer 23. Nut 9. Spacer 16. Screw 3. Retainer 10. Front bearing 17. Rectiﬁer Bridge 24. Lock washer 4. Screw 11.
Page 136: Connector - Component Diagram (A.30.A.87 - C.20.A.71)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram (A.30.A.87 - C.20.A.71) 435, 445, 445CT PAC_12186568 PAC_2973781 PAC_8911352 1 04/05/2005 A.30.A / 10...
Page 137: Connector - Component Diagram Frame 01 (A.30.A.87 - C.20.F.01)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 01 (A.30.A.87 - C.20.F.01) 435, 445, 445CT Connector 4 PAC_12186568 Cavity Circuit ID Description To connector 8A pin B4 124A (R) 121A (Y) From Alternator to 50 ohm resistor...
Page 138 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 130D (R) From connector 9 pin C 131B (R) From connector 9 pin B From splice 3 137D (W) 622C (W) From connector 9 pin A Connector 8A 256356A1 Cavity Circuit ID Description 130A (R)
Page 139: Connector - Component Diagram Frame 02 (A.30.A.87 - C.20.F.02)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 02 (A.30.A.87 - C.20.F.02) 435, 445, 445CT Connector 14 245731C1 Cavity Circuit ID Description From 40 amp buss bar circuit breaker 190A (R) 178D (B) To ground 178E (B)
Page 140 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 137H (R) From ignition key "ACC" 138A (R) To options fuse block terminal 3 1 04/05/2005 A.30.A / 14...
Page 141: Connector - Component Diagram Frame 05 (A.30.A.87 - C.20.F.05)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 05 (A.30.A.87 - C.20.F.05) 435, 445, 445CT Connector 8A 256356A1 Cavity Circuit ID Description 323A (T) From connector 58 pin B 300E (R) From primary fuse block 303D (T)
Page 142 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 18 245731C1 Description Cavity Circuit ID 300B (R) From splice 1 178E (B) To ground 303D (T) To connector 8A pin C2 311B (T) To connector 50 pin A Connector 23 amp_3-1437290-8 Cavity Circuit ID Description 323B (T)
Page 143 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 50 cnh_style-24 Cavity Circuit ID Description 311B (T) From connector 18 pin 87 314D (T) From connector 103 pin B Connector 57 256340a1 Cavity Circuit ID Description To ground 178T (B) 314A (T) From splice 16 Connector 58 253294A1...
Page 144 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 79 (Black) 256341A1 Cavity Circuit ID Description 319A (T) From connector 8A pin D1 565A (T) From connector 48 pin B Connector 80 225316c1 Description Cavity Circuit ID 258B (T) From connector 8A pin D4 178S (B) To ground Connector 103...
Page 145 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 104 222135a1 Description Cavity Circuit ID 303B (T) From connector 106 pin 2 313D (T) From connector 23 pin 14 Connector 106 222135a1 Cavity Circuit ID Description 303A (T) From connector 8 pin C2 303B (T) From connector 104 pin 1 Connector 127...
Page 146 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 127A 256346a1 Cavity Circuit ID Description 602B (W) To fuel hold-in solenoid 622B (W) From ignition key "START" position 1 04/05/2005 A.30.A / 20...
Page 147: Connector - Component Diagram Frame 06 (A.30.A.87 - C.20.F.06)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 06 (A.30.A.87 - C.20.F.06) 435, 445, 445CT Connector 8 256357A1 Cavity Circuit ID Description To connector 23 pin 7 641B (Y) 261B (Y) To connector 23 pin 15 264B (Y)
Page 148 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 23 amp_3-1437290-8 Cavity Circuit ID Description 130C (R) To connector 29 pin C 300H (R) From splice 12 (Key "ON") From splice 12 (Key "ON") 300G (R) 137A (R) From connector 9 pin D (Key "ACC") 781A (P) To connector 99 pin A 782A (P)
Page 149 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 178P (B) To ground 262A (Y) From connector 8A pin G3 1 04/05/2005 A.30.A / 23...
Page 150: Connector - Component Diagram Frame 07 (A.30.A.87 - C.20.F.07)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 07 (A.30.A.87 - C.20.F.07) 435, 445, 445CT Connector 8 256357A1 Cavity Circuit ID Description 782A From connector 23 pin 21 781A From connector 23 pin 22 783E To connector 32 pin A...
Page 151 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 33 256340a1 Cavity Circuit ID Description 178AE From connector 8 pin A2 783G To ground Connector 34 256340a1 Cavity Circuit ID Description 784A From connector 93 pin 87A 178L To ground Connector 93 245731C1 Cavity Circuit ID...
Page 152 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 178W To ground 781C To connector 99 pin A Connector 96 245731C1 Cavity Circuit ID Description 783B From primary fuse block 178W To connector 93 pin 85 783A From connector 8A pin A2 782B From connector 8A pin E1 782C...
Page 153: Connector - Component Diagram Frame 08 (A.30.A.87 - C.20.F.08)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 08 (A.30.A.87 - C.20.F.08) 435, 445, 445CT Connector 39 (Grey) 256340a1 Cavity Circuit ID Description 890B (R) From primary fuse block terminal 7 892A (O) To horn 1 04/05/2005...
Page 154: Connector - Component Diagram Frame 10 (A.30.A.87 - C.20.F.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 10 (A.30.A.87 - C.20.F.10) 435, 445, 445CT Connector 50A cnh_style-24 Cavity Circuit ID Description 313F (T) To connector 51 pin B 313H (T) From connector 51 pin A Connector 51...
Page 155 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 65A 872290R1 Description Cavity Circuit ID 830K (R) To connector 112 pin B wiper motor 178WT (B) From connector 112 pin C Connector 112 Cavity Circuit ID Description 835A (O) To connector 113 pin B washer pump 830K (R) From connector 65A pin A 178WU (B)
Page 156: Connector - Component Diagram Frame 11 (A.30.A.87 - C.20.F.11)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 11 (A.30.A.87 - C.20.F.11) 435, 445, 445CT Connector 72 245432C1 Cavity Circuit ID Description 535A (T) From connector 124 pin B 751B (R) From primary fuse block To ground...
Page 157 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 122 291718a1 Description Cavity Circuit ID 178BP (B) To connector 124 pin A 546B (T) From connector 123 pin B Connector 124 cnh_style-24 Cavity Circuit ID Description 178BS (B) From connector 122 pin 1 (Ground) 178BT (B) From connector 120 pin B (Ground) 535A (T)
Page 158: Connector - Component Diagram Frame 13 (A.30.A.87 - C.20.F.13)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 13 (A.30.A.87 - C.20.F.13) 435, 445, 445CT Connector 67 245781c1 Cavity Circuit ID Description 178BC (B) To ground 178BD (B) To ground 540E (R) From options fuse block 766B (P)
Page 159: Connector - Component Diagram Frame 14 (A.30.A.87 - C.20.F.14)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 14 (A.30.A.87 - C.20.F.14) 435, 445, 445CT Connector 71 872290R1 Cavity Circuit ID Description 817A (R) From options fuse block No. 2 178BH (B) To ground Connector 71A (Euro)
Page 160: Connector - Component Diagram Frame 15 (A.30.A.87 - C.20.F.15)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 15 (A.30.A.87 - C.20.F.15) 435, 445, 445CT Connector 73 cnh_style-24 Cavity Circuit ID Description 178HB (B) From connector 76 pin 2 547E (B) To connector 76 pin 1 178HA (B)
Page 161: Connector - Component Diagram Frame 16 (A.30.A.87 - C.20.F.16)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 16 (A.30.A.87 - C.20.F.16) 435, 445, 445CT Connector 69 cnh_style-24 Cavity Circuit ID Description 178AG (B) To ground 137C (R) From connector 9 pin D Connector 117 Cavity Circuit ID...
Page 162 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 173 Cavity Circuit ID Description ET001E (R) From connector 117A pin B ET001F (B) From connector 117A pin A Connector 174 Cavity Circuit ID Description ET003A (P) From connector 171 pin L ET004A (Y) From connector 171 pin M ET005A (O) From connector 171 pin H...
Page 163: Connector - Component Diagram Frame 17 (A.30.A.87 - C.20.F.17)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 17 (A.30.A.87 - C.20.F.17) 435, 445, 445CT Connector 66 256351A1 Cavity Circuit ID Description 757B (P) To connector 85 pin A 751G (R) To connector 85 pin B 756B (P)
Page 164 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 86 256345a1 Cavity Circuit ID Description 757B (P) To connector 86B pin A 751G (R) To ground 756B (P) To connector 86B pin C 1 04/05/2005 A.30.A / 38...
Page 165: Connector - Component Diagram Frame 18 (A.30.A.87 - C.20.F.18)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 18 (A.30.A.87 - C.20.F.18) 435, 445, 445CT Connector 49 225320c1 Cavity Circuit ID Description 001 (B) To connector 138A pin 1 002 (DB) To connector 138A pin 2 003 (O)
Page 166 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 001B (B) To connector 107 pin E 002B (DB) To connector 107 pin F To connector 107 pin K 817J (O) 004B (R) To connector 107 pin G 005B (Y) To connector 107 pin H 006B (P) To connector 107 pin C...
Page 167 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 150A 182069a1 Cavity Circuit ID Description 817G (O) From splice 15 178HJ (B) To connector 138A pin 9 1 04/05/2005 A.30.A / 41...
Page 168: Connector - Component Diagram Frame 19 (A.30.A.87 - C.20.F.19)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 19 (A.30.A.87 - C.20.F.19) 435, 445, 445CT Connector 125 245731C1 Cavity Circuit ID Description From connector 127B pin D 178DF (B) 178DG (B) From connector 128 pin 85 320B (LB)
Page 169 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 128 245731C1 Description Cavity Circuit ID 178DG (B) From connector 125 pin 85 319F (T) From connector 129 pin B 602F (W) From splice 604A (W) To connector 127C pin A Connector 129 cnh_style-30 Cavity Circuit ID...
Page 170: Connector - Component Diagram Frame 20 (A.30.A.87 - C.20.F.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 20 (A.30.A.87 - C.20.F.20) 435, 445, 445CT Connector 66B 256350A1 Description Cavity Circuit ID 757FB (P) To connector 66C pin A 759FA (P) To connector 66C pin B 756FB (P)
Page 171 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 178BE (B) To ground 758B (P) From connector 66A pin E From connector 66A pin D 759A (P) 178BD (B) To ground Connector 275 245731C1 Cavity Circuit ID Description 178FA (B) To connector 66C pin H 751FA (R) To connector 66C pin B...
Page 172: Connector - Component Diagram Frame 21 (A.30.A.87 - C.20.F.21)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 21 (A.30.A.87 - C.20.F.21) 435, 445, 445CT Connector 86B 256344a1 Description Cavity Circuit ID 757TC (P) To connector 227 pin 4 178TE (B) To connector 227 pin 1 756TC (P)
Page 173 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 701TB (P) From connector 250A 757TB (P) From connector 86B pin A Connector 228 277905A1 Cavity Circuit ID Description 178TA From splice T5 706TA From splice T3 756TA From connector 86B pin C Connector 229 277905A1 Description...
Page 174: Connector - Component Diagram Frame 22 (A.30.A.87 - C.20.F.22)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 22 (A.30.A.87 - C.20.F.22) 435, 445, 445CT Connector 50C cnh_style-24 Cavity Circuit ID Description 12B (T) To connector 119 pin E 13A (T) To connector 50D pin B Connector 50D...
Page 175: Connector - Component Diagram Frame 24 (A.30.A.87 - C.20.F.24)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 24 (A.30.A.87 - C.20.F.24) 435, 445, 445CT Connector 71B 877291R1 Description Cavity Circuit ID 178EB (B) To connector 71C pin A 700B (P) To connector 71C pin B Connector 71C...
Page 176: Connector - Component Diagram Frame 25 (A.30.A.87 - C.20.F.25)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 25 (A.30.A.87 - C.20.F.25) 435, 445, 445CT Connector 79B (Black) 256341A1 Description Cavity Circuit ID 311AB (R) To attachment hydraulic switch (option B) Connector 79D Cavity Circuit ID Description...
Page 177 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector 123C (Grey) 256294a1 Cavity Circuit ID Description 545AC (Y) From attachment hydraulic switch (option C) 546AC (LB) From attachment hydraulic switch (option C) Connector 123D (Grey) 256294a1 Cavity Description From attachment hydraulic switch (option D) From attachment hydraulic switch (option D) 1 04/05/2005 A.30.A / 51...
Page 178: Connector - Component Diagram Frame 26 (A.30.A.87 - C.20.F.26)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Component diagram frame 26 (A.30.A.87 - C.20.F.26) 435, 445, 445CT Connector 39F (Grey) 253294A1 Cavity Circuit ID Description 890AF (R) From horn switch (option F) 892AF (V) From horn switch (option F)
Page 179 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Cavity Circuit ID Description 001 (B) From front electric control switch No.1 (option H) 002 (DB) From front electric control switch No.1) (option H) 003 (O) To front electric control switch No.1 (option H) 004 (R) From front electric control switch No.2 (option H)
Page 180: Wiring Harness - Identiﬁcation (A.30.A.88 - C.40.C.01)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Identiﬁcation (A.30.A.88 - C.40.C.01) 435, 445, 445CT bs05d066 1 04/05/2005 A.30.A / 54...
Page 181: Wiring Harness - Electrical Schematic Frame 01 (A.30.A.88 - C.20.E.01)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 01 (A.30.A.88 - C.20.E.01) 435, 445, 445CT bc04e027-01 (1) Battery (4) Circuit Breakers (7) Ignition Switch (2) Alternator (5) Starter Relay (3) Starter and Solenoid (6) Resistor (50 ohm) 1 04/05/2005 A.30.A / 55...
Page 182: Wiring Harness - Electrical Schematic Frame 02 (A.30.A.88 - C.20.E.02)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 02 (A.30.A.88 - C.20.E.02) 435, 445, 445CT bc04e027-02 (8) Main Power Relay (10) Diode (Reverse Polarity) (12) Options Fuse Block (9) Options Power Relay (11) Primary Fuse Block 1 04/05/2005 A.30.A / 56...
Page 183: Wiring Harness - Electrical Schematic Frame 03 (A.30.A.88 - C.20.E.03)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 03 (A.30.A.88 - C.20.E.03) 435, 445, 445CT bc04e027-03 (13) Cold Start Advance Temperature (14) Fuel Hold-In Solenoid (15) Cold Start Advance Temperature Switch Solenoid 1 04/05/2005 A.30.A / 57...
Page 184: Wiring Harness - Electrical Schematic Frame 04 (A.30.A.88 - C.20.E.04)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 04 (A.30.A.88 - C.20.E.04) 435, 445, 445CT bc04e027-04 (16) Grid Heater Relay (17) Grid Heater 1 04/05/2005 A.30.A / 58...
Page 185: Wiring Harness - Electrical Schematic Frame 05 (A.30.A.88 - C.20.E.05)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 05 (A.30.A.88 - C.20.E.05) 435, 445, 445CT bc04e027-05 1 04/05/2005 A.30.A / 59...
Page 186 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM (18) Interlock Relay (21) Cab Lock Down Switch (24) Brake Release / Tandem Pump Neutral Override Solenoid (19) Seat Switch (22) Loader Valve Solenoid (25) Two (2) Speed Solenoid (20) Seat Bar Switch (23) Loader Valve Solenoid (26) Diode 1 04/05/2005 A.30.A / 60...
Page 187: Wiring Harness - Electrical Schematic Frame 06 (A.30.A.88 - C.20.E.06)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 06 (A.30.A.88 - C.20.E.06) 435, 445, 445CT bc04e027-06 1 04/05/2005 A.30.A / 61...
Page 188 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM (27) Hydraulic Oil Filter Restriction (30) Air Filter Restriction Switch (33) Charge Pressure Switch Switch (28) Hydraulic Oil Temperature (31) Fuel Sender Sender (29) Engine Coolant Temperature (32) Engine Oil Pressure Switch Sender 1 04/05/2005 A.30.A / 62...
Page 189: Wiring Harness - Electrical Schematic Frame 07 (A.30.A.88 - C.20.E.07)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 07 (A.30.A.88 - C.20.E.07) 435, 445, 445CT bc04e027-07 (34) Diode (38) Right Front Work Light (42) Left Front (Euro) Road Light (35) Light Relay No. 1 (39) Rear Work Light...
Page 190 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM (36) Light Relay No. 2 (40) Left Rear Indicator Light (37) Left Front Work Light (41) Right Rear Indicator Light 1 04/05/2005 A.30.A / 64...
Page 191: Wiring Harness - Electrical Schematic Frame 08 (A.30.A.88 - C.20.E.08)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 08 (A.30.A.88 - C.20.E.08) 435, 445, 445CT bc04e027-08 (44) Horn 1 04/05/2005 A.30.A / 65...
Page 192: Wiring Harness - Electrical Schematic Frame 09 (A.30.A.88 - C.20.E.09)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 09 (A.30.A.88 - C.20.E.09) 435, 445, 445CT bc04e027-09 (45) Back Up Alarm Switch (Left) (46) Back-Up Alarm Switch (Right) (47) Back-Up Alarm 1 04/05/2005 A.30.A / 66...
Page 193: Wiring Harness - Electrical Schematic Frame 10 (A.30.A.88 - C.20.E.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 10 (A.30.A.88 - C.20.E.10) 435, 445, 445CT bc04e027-10 (48) Cab Door Switch 1 04/05/2005 A.30.A / 67...
Page 194: Wiring Harness - Electrical Schematic Frame 11 (A.30.A.88 - C.20.E.11)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 11 (A.30.A.88 - C.20.E.11) 435, 445, 445CT bc04e027-11 (49) Electro-Hydraulic High-Flow (51) Combination Solenoid (53) Reverse Solenoid Switch (50) Diode (52) Forward Solenoid 1 04/05/2005 A.30.A / 68...
Page 195: Wiring Harness - Electrical Schematic Frame 12 (A.30.A.88 - C.20.E.12)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 12 (A.30.A.88 - C.20.E.12) 435, 445, 445CT bc04e027-12 (54) Ride Control Solenoid 1 04/05/2005 A.30.A / 69...
Page 196: Wiring Harness - Electrical Schematic Frame 13 (A.30.A.88 - C.20.E.13)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 13 (A.30.A.88 - C.20.E.13) 435, 445, 445CT bc04e027-13 (55) Rotating Beacon Switch (56) Rotating Beacon 1 04/05/2005 A.30.A / 70...
Page 197: Wiring Harness - Electrical Schematic Frame 14 (A.30.A.88 - C.20.E.14)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 14 (A.30.A.88 - C.20.E.14) 435, 445, 445CT bc04e027-14 1 04/05/2005 A.30.A / 71...
Page 198: Wiring Harness - Electrical Schematic Frame 15 (A.30.A.88 - C.20.E.15)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 15 (A.30.A.88 - C.20.E.15) 435, 445, 445CT bc04e027-15 (57) Hydraulic Coupler Switch (58) Diode (59) Hydraulic Coupler Release Solenoid 1 04/05/2005 A.30.A / 72...
Page 199: Wiring Harness - Electrical Schematic Frame 16 (A.30.A.88 - C.20.E.16)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 16 (A.30.A.88 - C.20.E.16) 435, 445, 445CT bc04e027-16 1 04/05/2005 A.30.A / 73...
Page 200 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM (60) Dome Light and Switch (63) Blower Motor (66) Air Conditioner Compressor Clutch (61) Heat Control Switch (64) Air Conditioner Switch (67) Thermostat (62) Fan Speed Switch (65) Air Conditioner Pressure Switch (68) Air Conditioner Indicator Lamp 1 04/05/2005 A.30.A / 74...
Page 201: Wiring Harness - Electrical Schematic Frame 17 (A.30.A.88 - C.20.E.17)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 17 (A.30.A.88 - C.20.E.17) 435, 445, 445CT bc04e027-17 1 04/05/2005 A.30.A / 75...
Page 202: Wiring Harness - Electrical Schematic Frame 18 (A.30.A.88 - C.20.E.18)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 18 (A.30.A.88 - C.20.E.18) 435, 445, 445CT bc04e027-18 1 04/05/2005 A.30.A / 76...
Page 203: Wiring Harness - Electrical Schematic Frame 19 (A.30.A.88 - C.20.E.19)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 19 (A.30.A.88 - C.20.E.19) 435, 445, 445CT bc04e027-19 (69) Auxiliary Hydraulic Neutral Spool Switch (71) Fuel Solenoid Relay (70) Starting Interlock Relay (72) Diode 1 04/05/2005 A.30.A / 77...
Page 204: Wiring Harness - Electrical Schematic Frame 20 (A.30.A.88 - C.20.E.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 20 (A.30.A.88 - C.20.E.20) 435, 445, 445CT bc04e027-20 (73) Hazard Switch (74) Flasher Module (75) Diode Pack 1 04/05/2005 A.30.A / 78...
Page 205: Wiring Harness - Electrical Schematic Frame 21 (A.30.A.88 - C.20.E.21)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 21 (A.30.A.88 - C.20.E.21) 435, 445, 445CT bc04e027-21 (76) Left Rear Turn Light (79) Right Front Turn Light (82) License Plate Light (77) Right Rear Turn Light (80) Left Front Position Light...
Page 206: Wiring Harness - Electrical Schematic Frame 22 (A.30.A.88 - C.20.E.22)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 22 (A.30.A.88 - C.20.E.22) 435, 445, 445CT bc04e027-22 (84) Loader Lock-Out Switch (Optional) 1 04/05/2005 A.30.A / 80...
Page 207: Wiring Harness - Electrical Schematic Frame 23 (A.30.A.88 - C.20.E.23)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 23 (A.30.A.88 - C.20.E.23) 435, 445, 445CT bc04e027-23 (85) Fan Speed Switch (Optional Foot Heater) 1 04/05/2005 A.30.A / 81...
Page 208: Wiring Harness - Electrical Schematic Frame 24 (A.30.A.88 - C.20.E.24)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 24 (A.30.A.88 - C.20.E.24) 435, 445, 445CT bc04e027-24 (86) Left Brake Light Switch (Euro) (87) Right Brake Light Switch (Euro) (88) Brake Light Timer Relay (Euro) 1 04/05/2005...
Page 209: Wiring Harness - Electrical Schematic Frame 25 (A.30.A.88 - C.20.E.25)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 25 (A.30.A.88 - C.20.E.25) 435, 445, 445CT bc04e027-25 (89) Two (2) Speed Switch (90) Turn Signal Switch (91) Attachment Hydraulic Switch 1 04/05/2005 A.30.A / 83...
Page 210: Wiring Harness - Electrical Schematic Frame 26 (A.30.A.88 - C.20.E.26)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 26 (A.30.A.88 - C.20.E.26) 435, 445, 445CT bc04e027-26 1 04/05/2005 A.30.A / 84...
Page 211 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM (92) Horn Switch (94) Front Electric Control Switch No. (96) Front Electric Control Switch No. (93) Ride Control Switch (95) Front Electric Control Switch No. (97) Front Electric Control Switch No. 1 04/05/2005 A.30.A / 85...
Page 212: Wiring Harness - Electrical Schematic Frame 27 (A.30.A.88 - C.20.E.27)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Wiring harness - Electrical schematic frame 27 (A.30.A.88 - C.20.E.27) 435, 445, 445CT bc04e027-27 1 04/05/2005 A.30.A / 86...
Page 213: Alternator - Replace (A.30.A.82 - F.10.A.30)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Alternator - Replace (A.30.A.82 - F.10.A.30) 435, 445, 445CT Use a suitable support between the front bearing and the bearing retainer on the rotor shaft. Press the rotor shaft out of the front bearing and the spacer.
Page 214 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Install the bearing retainer on the rotor shaft. B8971429M Press the new front bearing onto the rotor shaft until the front bearing stops moving. B8971435M Press the spacer onto the rotor shaft until the spacer stops moving.
Page 215: Battery - Remove (A.30.A.83 - F.10.A.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Remove (A.30.A.83 - F.10.A.10) 435, 445, 445CT Loosen and remove the mounting bolts which fasten the ﬂoor plate to the machine. Remove the ﬂoor plate from the machine. bd04c089 Disconnect the negative (-) battery cable from the battery.
Page 216: Battery - Install (A.30.A.83 - F.10.A.15)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Install (A.30.A.83 - F.10.A.15) 435, 445, 445CT Battery installation is the reverse procedure of battery remove. Refer to the following procedure: Battery - Remove (A.30.A.83 - F.10.A.10) 1 04/05/2005 A.30.A / 90...
Page 217: Battery - Visual Inspection (A.30.A.83 - F.40.A.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Visual inspection (A.30.A.83 - F.40.A.10) 435, 445, 445CT WARNING 47-83A - Never try to charge the battery if the electrolyte in the battery is frozen. WARNING 13-8A - Never cause sparks to occur or smoke near batteries that are charging or have been recently charged.
Page 218 When available, use Case Battery Saver and Cleaner according to the instructions on the container. Case Battery Saver and Cleaner also helps prevent corrosion. If Case Battery Saver and Cleaner is not available, use baking soda and water as a cleaner.
Page 219: Battery - Check (A.30.A.83 - F.40.A.11)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Check (A.30.A.83 - F.40.A.11) 435, 445, 445CT A hydrometer is used to check the speciﬁc gravity (weight) of the electrolyte. The speciﬁc gravity is an indication of the level of charge for each cell.
Page 220 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM If the difference between the high reading and the low reading is less than 0.050, but the level of charge is less than 75 % in any of the cells, charge the battery and check the speciﬁc gravity again. If after charging: 1 04/05/2005 A.30.A / 94...
Page 221: Battery - Electrical Test (A.30.A.83 - F.40.A.50)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Electrical test (A.30.A.83 - F.40.A.50) 435, 445, 445CT This test can be done using a variable load tester such as the Sun Electric VAT-33. Other test equipment can be used. Connect the test equipment according to the instructions of the manufacturer of the equipment.
Page 222 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Turn the load control knob until the ammeter indicates the speciﬁed load. Keep the load for 15 seconds and read the voltmeter. Turn the load control knob to OFF. Compare the test reading between the temperature and the minimum voltage electrolyte data below.
Page 223: Battery - Charging (A.30.A.83 - F.60.A.30)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Charging (A.30.A.83 - F.60.A.30) 435, 445, 445CT WARNING 47-83A - Never try to charge the battery if the electrolyte in the battery is frozen. Before you charge the battery, check the level of the electrolyte.
Page 224: Battery - Filling (A.30.A.83 - F.60.A.10)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Battery - Filling (A.30.A.83 - F.60.A.10) 435, 445, 445CT Remove the caps from the battery. Fill each cell to the top of the separators with electrolyte. This will permit the volume of electrolyte to increase when heated by charging the battery.
Page 225: Fuse And Relay Box Relay - Testing (A.30.A.80.80 - G.40.A.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Fuse and relay box Relay - Testing (A.30.A.80.80 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 02 (A.30.A.88 - C.20.E.02) N° Test Point Expected Result...
Page 226: Alternator - Testing (A.30.A.82 - G.40.A.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Alternator - Testing (A.30.A.82 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 01 (A.30.A.88 - C.20.E.01) N° Test Point Expected Result Other Result (Possible Cause)
Page 227: Circuit Breaker - Testing (A.30.A.85 - G.40.A.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Circuit breaker - Testing (A.30.A.85 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 01 (A.30.A.88 - C.20.E.01) N° Test Point Expected Result Other Result (Possible Cause)
Page 228: Connector - Testing (A.30.A.87 - G.40.A.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Connector - Testing (A.30.A.87 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 06 (A.30.A.88 - C.20.E.06) Wiring harness - Electrical schematic frame 04 (A.30.A.88 - C.20.E.04) N°...
Page 229: Auxiliary Power Connection Outlet 1 - Testing (A.30.A.89.10 - G.40.A.20)
DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Auxiliary power connection Outlet 1 - Testing (A.30.A.89.10 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 14 (A.30.A.88 - C.20.E.14) N° Test Point Expected Result...
Page 230 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Test Point Expected Result N° Other Result (Possible Cause) 8 Turn the key switch to the ON 12 volts Check the circuit between the loader position. Turn the Front Electric lift arm auxiliary electric connector Control Switch No.
Page 231 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Auxiliary fuse and relay box Relay - Testing (A.30.A.90.80 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 02 (A.30.A.88 - C.20.E.02) N° Test Point Expected Result...
Page 232 Auxiliary fuse and relay box Power switch - Testing (A.30.A.90.85 - G.40.A.20) 435, 445, 445CT NOTE: Test procedures 1-3 are for Testing the Hydraulic Attachment Switch. Test procedures 4-5 are for Testing the Hydraulic Attachment Forward Flow "ON" Switch.
Page 233 DISTRIBUTION SYSTEMS - ELECTRICAL POWER SYSTEM Auxiliary fuse and relay box - Testing (A.30.A.90 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 02 (A.30.A.88 - C.20.E.02) N° Test Point Expected Result...
Page 234 Index DISTRIBUTION SYSTEMS - A ELECTRICAL POWER SYSTEM - 30.A Alternator - Replace (A.30.A.82 - F.10.A.30) 435, 445, 445CT Alternator - Sectional view (A.30.A.82 - C.10.A.30) 435, 445, 445CT Alternator - Service limits (A.30.A.82 - D.20.A.20) 435, 445, 445CT Alternator - Testing (A.30.A.82 - G.40.A.20) 435, 445, 445CT Alternator - Torque (A.30.A.82 - D.20.A.10)
Page 235 Connector - Component diagram frame 07 (A.30.A.87 - C.20.F.07) 435, 445, 445CT Connector - Component diagram frame 08 (A.30.A.87 - C.20.F.08) 435, 445, 445CT Connector - Component diagram frame 10 (A.30.A.87 - C.20.F.10) 435, 445, 445CT Connector - Component diagram frame 11 (A.30.A.87 - C.20.F.11) 435, 445, 445CT Connector - Component diagram frame 13 (A.30.A.87 - C.20.F.13)
Page 236 Wiring harness - Electrical schematic frame 14 (A.30.A.88 - C.20.E.14) 435, 445, 445CT Wiring harness - Electrical schematic frame 15 (A.30.A.88 - C.20.E.15) 435, 445, 445CT Wiring harness - Electrical schematic frame 16 (A.30.A.88 - C.20.E.16) 435, 445, 445CT Wiring harness - Electrical schematic frame 17 (A.30.A.88 - C.20.E.17) 435, 445, 445CT Wiring harness - Electrical schematic frame 18 (A.30.A.88 - C.20.E.18)
Page 237 DISTRIBUTION SYSTEMS - A LIGHTING SYSTEM - 40.A 445CT 39707 1 04/05/2005 A.40.A / 1...
Page 238 LIGHTING SYSTEM - 40.A DIAGNOSTIC Marker light Marker light Indicator lamp - Testing (A.40.A.12.84 - G.40.A.20) 435, 445, 445CT Marker light Switch - Testing (A.40.A.12.83 - G.40.A.20) 435, 445, 445CT Turn/hazard light Turn/hazard light Turn switch - Testing (A.40.A.13.83 - G.40.A.20) 435, 445, 445CT Turn/hazard light Flasher unit - Testing (A.40.A.13.86 - G.40.A.20)
Page 239: Marker Light Indicator Lamp - Testing (A.40.A.12.84 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Marker light Indicator lamp - Testing (A.40.A.12.84 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 07 (A.30.A.88 - C.20.E.07) N° Test Point Expected Result Other Result (Possible Cause)
Page 240: Turn/Hazard Light Turn Switch - Testing (A.40.A.13.83 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Turn/hazard light Turn switch - Testing (A.40.A.13.83 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 20 (A.30.A.88 - C.20.E.20) N° Test Point Expected Result Other Result (Possible Cause)
Page 241: Turn/Hazard Light Diode - Testing (A.40.A.13.81 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Turn/hazard light Diode - Testing (A.40.A.13.81 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 20 (A.30.A.88 - C.20.E.20) Wiring harness - Electrical schematic frame 08 (A.30.A.88 - C.20.E.08) N°...
Page 242: Beacon - Testing (A.40.A.15 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Beacon - Testing (A.40.A.15 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 13 (A.30.A.88 - C.20.E.13) N° Test Point Expected Result Other Result (Possible Cause) 1 Bulb Good Bad bulb.
Page 243: Rear Work Light Electrical Light - Testing (A.40.A.17.85 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Rear work light Electrical light - Testing (A.40.A.17.85 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 07 (A.30.A.88 - C.20.E.07) N° Test Point Expected Result Other Result (Possible Cause) 1 Terminal for wire 178L (B) to ground.
Page 244: Dome Light Electrical Light - Testing (A.40.A.23.85 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Dome light Electrical light - Testing (A.40.A.23.85 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 16 (A.30.A.88 - C.20.E.16) N° Test Point Expected Result Other Result (Possible Cause)
Page 245: Front Work Light Electrical Light - Testing (A.40.A.16.85 - G.40.A.20)
DISTRIBUTION SYSTEMS - LIGHTING SYSTEM Front work light Electrical light - Testing (A.40.A.16.85 - G.40.A.20) 435, 445, 445CT NOTE: For wiring diagram refer to Wiring harness - Electrical schematic frame 07 (A.30.A.88 - C.20.E.07) N° Test Point Expected Result Other Result (Possible Cause)
Page 246 Index DISTRIBUTION SYSTEMS - A LIGHTING SYSTEM - 40.A Beacon - Testing (A.40.A.15 - G.40.A.20) 435, 445, 445CT Beacon Switch - Testing (A.40.A.15.83 - G.40.A.20) 435, 445, 445CT Dome light Electrical light - Testing (A.40.A.23.85 - G.40.A.20) 435, 445, 445CT Front work light Electrical light - Testing (A.40.A.16.85 - G.40.A.20)
Page 247 DISTRIBUTION SYSTEMS - A HYDRAULIC COMMAND SYSTEM - 14.A 445CT 39708 1 04/05/2005 A.14.A / 1...
Page 248 Contents DISTRIBUTION SYSTEMS - A HYDRAULIC COMMAND SYSTEM - 14.A FUNCTIONAL DATA Command Command Remote control lever - Exploded view (A.14.A.05.05 - C.10.A.20) 435, 445, 445CT 39708 1 04/05/2005 A.14.A / 2...
Page 249 DISTRIBUTION SYSTEMS - HYDRAULIC COMMAND SYSTEM Command Remote control lever - Exploded view (A.14.A.05.05 - C.10.A.20) 435, 445, 445CT bs04n027_1 Auxiliary Hydraulic Control System (1) Pedal (5)Electrical Harness (2) Pedal Lock Lever (6) Control Cable Assembly (3) Linkage (4) Electrical Relay 1 04/05/2005 A.14.A / 3...
Page 250 DISTRIBUTION SYSTEMS - HYDRAULIC COMMAND SYSTEM bs04n026_1 Second Front Auxiliary Hydraulic Control System (1) Pedal (3) Linkage (2) Secondary Auxiliary Control Valve 1 04/05/2005 A.14.A / 4...
Page 251 Index DISTRIBUTION SYSTEMS - A HYDRAULIC COMMAND SYSTEM - 14.A Command Remote control lever - Exploded view (A.14.A.05.05 - C.10.A.20) 435, 445, 445CT 39708 1 04/05/2005 A.14.A / 5...
Page 252 All rights reserved. No part of the text or illustrations of this publication may be reproduced. Case Corporation reserves the right to make improvements in design or changes in speciﬁcations at any time without incurring any obligation to install them on units previously sold.

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445ct 445

Case 435 Repair Manual

Introduction

Basic Instructions ( - A.90.A.05)

Torque ( - A.90.A.10)

Consumables ( - A.92.A.55)

Conversion Factors ( - A.92.A.21)

Section 2

Section 3

Coupler - Special Tools (A.12.A.05 - D.20.A.40)

SECONDARY HYDRAULIC POWER SYSTEM - Flow Test (A.12.A - F.40.A.45)

SECONDARY HYDRAULIC POWER SYSTEM - Cleaning (A.12.A - F.30.A.10)

SECONDARY HYDRAULIC POWER SYSTEM - Decontaminating (A.12.A - F.30.A.60)

Coupler - Disassemble (A.12.A.05 - F.10.A.25)

Coupler - Assemble (A.12.A.05 - F.10.A.20)

Oil Cooler - Remove (A.12.A.32 - F.10.A.10)

Oil Cooler - Install (A.12.A.32 - F.10.A.15)

Section 4

Section 5

Section 6

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Table of Contents