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Summary of Contents for Munters Super Guard
- Page 1 Super Guard / Pig Manual for use and maintenance Guard Super Guard / Pig Guard Climate Controller for Pigs Ag/MIS/UmGb-2629-08/18 Rev 1.0 P/N: 116085...
- Page 2 Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments. © Munters AB, 2018...
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Page 3: Table Of Contents
........................3.3 Features ------------------------------------------------------------------------------------------------------------- 3.3.1 Super Guard features ....................3.3.2 Pig Guard features ......................3.4 Super Guard / Pig Guard network connections ------------------------------------------------------- GETTING STARTED ----------------------------------------------------------------------------------- 12 4.1 10 Step installation guide ------------------------------------------------------------------------------------ 4.2 Super Guard keyboard --------------------------------------------------------------------------------------- 4.3 Super Guard main-screen ------------------------------------------------------------------------------------ 4.4 Hotkeys... - Page 4 8.3 Water -------------------------------------------------------------------------------------------------------------- 8.4 Feed ---------------------------------------------------------------------------------------------------------------- 8.5 Mortality ----------------------------------------------------------------------------------------------------------- 8.6 Heater -------------------------------------------------------------------------------------------------------------- 8.7 Alarm --------------------------------------------------------------------------------------------------------------- 8.8 Event ---------------------------------------------------------------------------------------------------------------- CALIBRATION MENU -------------------------------------------------------------------------------- 40 9.1 Temperature ------------------------------------------------------------------------------------------------------ 9.2 Humidity ----------------------------------------------------------------------------------------------------------- 9.3 Pressure ------------------------------------------------------------------------------------------------------------ 9.4 Water & Feed --------------------------------------------------------------------------------------------------- © Munters AB, 2018...
- Page 5 MECHANICAL INSTALLATION GUIDE ----------------------------------------------------------- 47 13.1 Environmental Protection -------------------------------------------------------------------------------------- 13.2 Sensors and Shielded Wiring ------------------------------------------------------------------------------- 13.3 Installation and Electrical Connections ------------------------------------------------------------------- 13.4 Super Guard/Pig Guard Wiring Diagrams ------------------------------------------------------------- 13.5 Communication Wiring Diagrams ------------------------------------------------------------------------- WARRANTY -------------------------------------------------------------------------------------------- 54 © Munters AB, 2018...
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Page 6: Introduction
The information contained herein has been prepared by qualified experts within Munters. While we believe the information is accurate and complete, we make no warranty or representation for any particular purposes. The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user. -
Page 7: Precautions
• proper grounding of the inverter's chassis and motor power cable • proper grounding of low voltage cable shield wire • that the controller and inverter cables are kept in separate conduits or wire bundles • © Munters AB, 2018... -
Page 8: Introduction
The Super Guard provides maximum capability with minimal complexity in programming and controlling up to 10 Pig Guard units. Super Guard is the ultimate pig house controller. Equipped with an easy programming interface, it provides programmable outputs for all major features and a 4x20 character LCD that provides display feedback on the programming and device status. -
Page 9: Features
3.3 Features The following sections detail the Super Guard and Pig Guard features. Super Guard features • Pig Guard features • 3.3.1 Super Guard features Easy programming • LCD - 4x20 characters • Positioning scrollbar • Swift device and feature selection •... -
Page 10: Super Guard / Pig Guard Network Connections
3.4 Super Guard / Pig Guard network connections Figure 1: Communicator – Super Guard – Pig Guard network © Munters AB, 2018... - Page 11 Figure 2: MUX – Super Guard – Pig Guard network © Munters AB, 2018...
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Page 12: Getting Started
Select. 4. Super Guard Cold Start: Plug in the controller and hold the delete key (DEL) for a few seconds until a Cold Start sign will appear. This action erases the memory completely and loads the default definitions. -
Page 13: Super Guard Keyboard
80.0 LEVEL NOTE The main screen shows basic information regarding rooms controlled by the Super Guard, depending on what equipment is plugged in. Other parameters like static pressure (PRESS), outside temperature (OUT), level, message and offset are also shown on the main screen when they are plugged in. -
Page 14: Hotkeys
• A dotted square indicates that there is no communication with the Pig Guard. • NOTE Once communication is off there is no history accumulation in the Super Guard. A dotted lined square indicates N/A (not available). • 4.4 Hotkeys To activate the Hotkeys screens, press the Hotkey number while viewing the main screen. - Page 15 The temperature hot screen shows important information regarding the status of temperature sensors attached to the Super Guard. The average temperature (defined in table 6.6) is displayed on the upper left side and shows the average of temperature sensors T1 through T3. Table 6.2 enables the user to set the temperature sensor T3 as 'OUT' and therefore T3 presents the outside temperature.
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Page 16: Super Guard Setup
• TEMPERATURE ROOM 21.4 23.5 24.5 21.8 24.6 24.7 4.5 Super Guard setup To reach the Super Guard Setup screen: 1. Go to Room key. 2. Press '0' and "Enter" from any of the main screens. © Munters AB, 2018... - Page 17 The Super Guard setup is a procedure for customizing the Super Guard and Pig Guard units to match the system. Super Guard ===COMM.=== Super Guard# PC.Baudrate 4800 Total Rooms =Language= Language ►English ===UNITS=== Temp. ►F Press ►IN.W.C Other Units IMPER =OUT TEMP.=...
- Page 18 The following table explains the parameters. Super Guard identity (Max-32). Define the Super Guard's unit number. If SUPER GUARD only one Super Guard exists, the unit number is 1. Otherwise, the unit numbers are sequential (1, 2, 3,…). BAUDRATE Select communication baud rate with the PC.
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Page 19: Control Menu
0 - 999 • Target 0 – 40° C • Alarm low 0 – 40° C (without floating point) • Alarm high 0 – 40° C (without floating point) • 5.2 Min. Max. Level By Day © Munters AB, 2018... -
Page 20: Soft Min Max Levels By Day Levels
5.2.1 Soft Min Max Levels by Day levels Min Cold Min Warm System parameters -> Min/Max • Level control DSFT (Soft Min by days) • Soft Min temp Out (Control by outside temperature) • Soft Min Band 2.2°C (Differential below heat temperature) © Munters AB, 2018... -
Page 21: Humidity
Delay: Delay time before humidity treatment. The controller checks during the delay time whether • the humidity is above the target. Duration: Humidity treatment duration time. • Band: Band zone to balance the treatment. • Below heat: Select if you wish to initiate humidity treatment below heater temperature. • © Munters AB, 2018... -
Page 22: Static Pressure
Pre Open: Time setting for curtains to open before fans activate. This is to make sure the curtains • are open before fan activity. Alarm minimum level: from what level you wish to activate low static pressure alarm. • © Munters AB, 2018... -
Page 23: System Parameters
Dif Below, Exit T.Out Dif, Exit 18.0 Exit Delay (m) ===CURTAINS=== Calib Steps ==COOL PAD== From Level Temp Band Humidity Band% ===FOGGERS=== From Level Temp Band Humidity Band% ===VAR. FAN=== Freeze Protect Min Fan 1 Spd% © Munters AB, 2018... -
Page 24: System Parameters Details
Temperature Definition. Entry and exit is also controlled by these sensors. The controller cannot exit tunnel until the tunnel temperature is this much less than the tunnel entry temperature. It must be a positive number. Default: 2.0 © Munters AB, 2018... -
Page 25: Control Mode
All alarms are disabled • A flashing message appears while displaying temperature • "E" In Pig Guard and "Empty House" in Super Guard • Setting controller to Normal or Empty mode inserts an event to History/Event table. © Munters AB, 2018... -
Page 26: Device Menu
12345678 Diff The Super Guard provides up to 30 programmable ventilation levels. The usual way to program them is to start the first level with the least amount of air to be used. The full circles represent continuous fan operation. - Page 27 The following table is an example of a proper ventilation setting. Note that tunnel is not noticeable on the current table and is set according to the system parameter- 1 tunnel level. Level Tunnel Fans Diff © Munters AB, 2018...
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Page 28: Variable Fan Levels
Set the curtain levels to correspond with the ventilation levels. Some producers will want to open the tunnel curtain somewhat prior to the actual tunnel. This is convenient to control pressure in retrofit houses which may not have sufficient side inlets for the number of fans required in side ventilation. © Munters AB, 2018... -
Page 29: Circulation Fan
The cooling table provides settings for the evaporative cool pad system. There are up to 5 fragments allowing precise control over this system. Several fragments can be selected for the same day. FROM: (HH:MM) Start time. • TO: (HH:MM) End time. • © Munters AB, 2018... -
Page 30: Foggers
Foggers stop only at humidity level + band. (See figure below) • ON/OFF: (sec) On/Off cycle by seconds. • 6.7 Light LIGHT From 14:0010 12:00 16:00 Set the on/off times according to growth day, there are up to five programmable lines. © Munters AB, 2018... -
Page 31: Feed
6.10 Time Clocks TIME CLOCKS #01 From 10:00 12:00 14:00 16:00 This is a simple device definition table with operation time and cycle. There are up to 5 functions (relays) available to program as time clocks. © Munters AB, 2018... -
Page 32: Variable Heat
Maximum Heat: Maximum heaters operation for safety measures. This parameter refers to both • var. heat 1 and var. heat 2. Default: 100% End Day: Set the last growth day for the Variable Heaters operation. Default: 0 • © Munters AB, 2018... -
Page 33: Management Menu
New Group: To start a new group, select YES under new group fragment and the controller will • automatically increase group number by one and set growth day to 1. CAUTION When starting a new group, History is deleted!!! Group No.: You can manually change the group number. • © Munters AB, 2018... -
Page 34: Alarm Setting
For example: IF the preset compensation is 1°C, the outside temperature is 24°C and alarm is set to 25°C, the controller adds the outside temperature to the comp, and the alarm will rise to 26. (25+1=26) © Munters AB, 2018... -
Page 35: Alarm Reset
GOLD DATA PLUG Read from Plug? SELECT SETTING NO◄ 1. Room No.1 Use the arrow 2. Room No.2 keys to shift from NO to YES and press Enter to read from <NO SETTING> data plug. …8. © Munters AB, 2018... -
Page 36: Write To Plug
On the gold data plug, select no setting to create a new setting or overwrite an existing one. ENTER SETTING NAME Name: Room No. 1 To Change ARROWS ENTER, Abort MENU Press enter to load data to the plug. © Munters AB, 2018... -
Page 37: History Menu
TEMPERATURE #01 24.5 25.8 26.5 24.0 25.0 26.5 8.2 Humidity HUMIDITY AVG. 55.0 60.0 67.0 55.0 60.0 66.0 Sensors: Data collection for minimum, maximum and average in temperature and humidity for the • last 100 days. © Munters AB, 2018... -
Page 38: Water
DAY: Growth day. • DAILY: Daily consumption. • %CHANGE: % Change from previous day. • 8.5 Mortality MORTALITY #01 DAILY TOTAL DAY: Growth day. • DAILY: Daily mortality. • TOTAL: Mortality total since growth day one. • © Munters AB, 2018... -
Page 39: Heater
14:42 The events table is similar to the alarms table but without icons. For example: In the table above “menu #11” means that there was a change of settings in CONTROL menu 1, Temp Curve table. © Munters AB, 2018... -
Page 40: Calibration Menu
Value Press ENTER to calib 9.4 Water & Feed Water/Feed Water per pulse 0.1 Feed per pulse 1.0 The water and feed system operates on a pulse counting method. Enter the amount of feed/water per pulse. © Munters AB, 2018... -
Page 41: Installation Menu
Mark "IN" for a temperature sensor connected in the house and OUT for a temperature sensor outside of the house. NOTE Only sensor number 4 can be 'Out'. © Munters AB, 2018... -
Page 42: Digital Input
To define a speed fan select yes. This table fills out according to the number of TRIACS in the system (0 - 10.6 Sensor Definition FUNCTION Average Tunnel Heater 1 Heater 2 Heat Lamp 1 Heat Lamp 2 Curtain 1 Cool cell Ex. System 1 © Munters AB, 2018... -
Page 43: Curtain Setup
Curtain Setup tells the controller how fast your curtains and side inlets move. It needs this information to properly calculate automatic inlet Curtain1► advance as well as inlet and curtain positions. Curtain2 Curtain3 Curtain4 Tunnel Inlet © Munters AB, 2018... -
Page 44: Pig Guard
11.4.1 Temperature sensor calibration 1. Use an accurate thermometer reference. 2. Place it near the temperature sensor. 3. Make sure that the inside temperature is stable. 4. Calibrate the temperature sensor immediately after reading. © Munters AB, 2018... -
Page 45: Calibration Procedure
Temperature sensors with the A/D counts blinking on the screen • Hu: humidity sensor A/D counts • Ai1-2: Analog inputs 1 to 2 • Prs: Pressure A/D counts • DG1-3: Digital inputs 1 to 3 • © Munters AB, 2018... -
Page 46: Specifications
92.5 x 73 x 36 Ambient climate Operating temperature range 0º to + 50º C Storage temperature range -10º to + 70º C Indoor Applications The equipment is designed for use in indoor applications only! Certification © Munters AB, 2018... -
Page 47: Mechanical Installation Guide
From the ground terminal, run a heavy wire directly to the ground rod. It is acceptable, if • necessary, to run the heavy ground wire to the electrical service grounding system rather than directly to the ground rod. © Munters AB, 2018... -
Page 48: Installation And Electrical Connections
Otherwise, the acetic acid will attack the metal parts, including circuitry. Drill cable entry holes on the bottom of the box only. • © Munters AB, 2018... -
Page 49: Super Guard/Pig Guard Wiring Diagrams
13.4 Super Guard/Pig Guard Wiring Diagrams 1: Power ports 2: Relay ports 3: Input/output ports 4: Communication card 5: Transformer 6: Ground strip Figure 3: Pig Guard Board Figure 4: Pig Guard Wiring Diagram (Power, Potentiometer, Relays) © Munters AB, 2018... - Page 50 Figure 5: Pig Guard Wiring Diagram (Analog Output, Potentiometer, Variable speed, RHS-2) Key: • 1: Digital input devices 2: COM 3: RTS-2 4: RHS-2 SE 5: Variable fan 6: Ground strip © Munters AB, 2018...
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Page 51: Communication Wiring Diagrams
5: Pig Guard 3 6: Pig Guard 4 7: Shield connected 8: Shield is connected to GND on one end of the cable only. 8: Pig Guard board and communication card Figure 6: Super Guard – Pig Guard Communication © Munters AB, 2018... - Page 52 1: Super Guard communication card 2: Super Guard board 3: MUX-485 communication ports 4: MUX-485 board Figure 7: Super Guard - MUX Wiring © Munters AB, 2018...
- Page 53 1: Super Guard communication card 2: Super Guard board 3: Communicator External Communication Box 4: Communication ports 5: Communicator Figure 8: Super Guard - Communicator Wiring © Munters AB, 2018...
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Page 54: Warranty
12 months of the delivery of the defective product. Munters has thirty days from the date of receipt in which to take action, and has the right to examine the product at the customer’s premises or at its own plant (carriage cost to be borne by... - Page 55 The use of non-original spare parts or incorrect assembly exonerates the manufacturer from all liability. Requests for technical assistance and spare parts can be made directly to the nearest Munters office. A full list of contact details can be found on the back page of this manual.
- Page 56 Munters Corporation Australia Brazil Canada Lansing, Phone +1 517 676 7070, China Munters Air Treatment Equipment (Beijing) Co. Ltd, Phone +86 10 80 481 121, Denmark Munters A/S, Phone +45 9862 3311, India Munters India, Phone +91 20 3052 2520,...
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