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Summary of Contents for Ingersoll-Rand RS30i
- Page 1 RELEASED 08/Apr/2019 14:57:36 GMT 49136104 Revision D March 2019 Contact-Cooled Rotary Screw Air Compressor RS30i, RS37i Product Information Product Information Información del producto Information produit Informações do produto Save These Instructions...
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Page 2: Table Of Contents
RELEASED 08/Apr/2019 14:57:36 GMT CONTENTS Warning Events List ......... 12 ABOUT THIS MANUAL . -
Page 3: About This Manual
RELEASED 08/Apr/2019 14:57:36 GMT ABOUT THIS MANUAL The purpose of this manual is to provide site planning, installation and operation guidelines for the compressor. For supporting documentation refer to Table 1. Table 1 : Product Manuals Part/ Document Number by Region Publication Product Americas... -
Page 4: Installation
RELEASED 08/Apr/2019 14:57:36 GMT INSTALLATION Location in Plant Figure 1 : Typical Air System Discharge piping should be at least as large as the discharge connection of the compressor. All piping and fittings should be suitably rated for the Compressor discharge pressure. -
Page 5: General Electrical
RELEASED 08/Apr/2019 14:57:36 GMT General Electrical Integrated Dryer A qualified electrician shall perform all electrical installations and service. Do not connect condensate drains common to other pressurized drain lines in a closed circuit. Make sure the outflow from the condensate drains The compressor shall be properly grounded / earthed in compliance with all is unimpeded. -
Page 6: General Information
GENERAL INFORMATION The compressor is an electric motor driven, contact cooled screw compressor, NOTICE complete with all necessary components piped, wired and baseplate mounted. It is a totally self contained air compressor package. Fixed speed compressors should not be connected to variable speed drives. -
Page 7: Operating Instructions (Xe-70M Controller)
OPERATING INSTRUCTIONS (XE-70M CONTROLLER) User Interface Icon Name Function The standard user interface configuration of the controller consists of the membrane and the LCD display. The membrane consists of five command Toggles the display between the Navigation mode Enter keys (Start, Stop, Load, Unload, and Reset), four navigation keys (Up, Right, and the Edit mode. -
Page 8: Folder Navigation And Icons
RELEASED 08/Apr/2019 14:57:36 GMT Folder Navigation and Icons Figure 8 : Numeric Entry Window To move among the tabbed folders shown on the LCD display, press the RIGHT and LEFT keys. The navigation rolls over from the last to the first folder and vice-versa. -
Page 9: Fixed Speed Compressor
RELEASED 08/Apr/2019 14:57:36 GMT Fixed Speed Compressor • Pages 3 & 4 – Analog Inputs & Compressor Information Home folder • Page 1: System Overview This is the factory default display after powering up the system. • Online Pressure Setpoint - indicated in the black box and arrow, which is always left of center on the gauge. -
Page 10: Operator Settings Folder
RELEASED 08/Apr/2019 14:57:36 GMT The parameters on these pages are adjustable any time. Operator Settings folder *Note that Mode of Operation can only be adjusted if the modulation option has been purchased for the compressor and the Enable Modulation factory •... -
Page 11: Events Folder
RELEASED 08/Apr/2019 14:57:36 GMT Enable PORO – Enabling this setpoint will allow the compressor to automatically restart after a power outage has been restored if the Events folder compressor was running loaded at the time of the outage. PORO is an option •... -
Page 12: Warning Events List
RELEASED 08/Apr/2019 14:57:36 GMT • Warning Events List High Discharge Pressure Xe-70M On-Screen Text: High Disch Pres • Sensor Failure Will occur if the unit is using a remote sensor or is under the control of an Xe-70M On-Screen Text: 7ATT Failure external device, such as an X8I, is loaded, and the discharge pressure (4APT) This will occur whenever sensor 7ATT is recognized as missing or broken. -
Page 13: Start Inhibit List
RELEASED 08/Apr/2019 14:57:36 GMT is established when the controller reads a sump pressure of 1 psi or more Start Inhibit List within 3 seconds of starting. • High Airend Discharge Temperature Note that the Enable 3APT setpoint must be turned ON for this warning to Xe-70M On-Screen Text: High A/E Disch T occur This will occur if 2ATT is greater than 95% of 228 deg F. -
Page 14: Maintenance Folder
RELEASED 08/Apr/2019 14:57:36 GMT • French • Slovak Maintenance folder • German • Slovenian • Page 1 – Filter Status • Greek • Spanish • Hungarian • Swedish • Italian • Thai • Indonesian • Turkish The controller will display all screens in the selected language and only one language can be selected at a time. -
Page 15: Integral Sequencing Folder
RELEASED 08/Apr/2019 14:57:36 GMT • Page 4 - Serial Port Address Settings Integral Sequencing folder This page allows the user to set up the network addresses for the RS-485 networks the controller is capable of communicating with. Active Protocol – Allows the serial port to be configured to Airbus (used for X-Series system controllers and integral sequencing) or Modbus protocols. -
Page 16: Status Folder
RELEASED 08/Apr/2019 14:57:36 GMT • The master controller MUST be started and running in the sequence. Otherwise, compressors will revert to their local setpoints. Status folder • If the master controller is telling a slave controller to load and the slave’s NOTICE local pressure is above its maximum offline setpoint, or its immediate stop setpoint, the slave will unload locally, and remain unloaded until... -
Page 17: Factory Settings Folder
RELEASED 08/Apr/2019 14:57:36 GMT • Pages 3 & 4 – Digital Inputs • Dryer Run / Fan Run – Normally Open • PORO Horn – Normally Open • Trip Indication – Normally Open • Page 7 – Analog Outputs Analog Outputs: The value for the analog outputs will be in mA. - Page 18 RELEASED 08/Apr/2019 14:57:36 GMT Password timeout: Motor Protection – Used to enable current transformer based overload and locked rotor protection. This must be set to ON unless a thermal overload is This timeout along with the password timeout enable allows the user to set installed in the compressor starter panel.
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Page 19: Modbus Connection And Control
RELEASED 08/Apr/2019 14:57:36 GMT MODBUS CONNECTION AND CONTROL Connection to the Modbus Network The Modbus address for each compressor is set on the General Settings Tab, Page 4. The controller’s default Modbus Address setting is 1, The Xe-70M controller is designed to interface to any Modbus RTU master Additionally, the active protocol must be set to Modbus Slave. -
Page 20: Modbus Table
Modbus Table Table 9: Modbus Table Register Variable Read/ Range Notes (40XXX) Write Status/ Control See Table 10 Package Discharge Pressure Sump Pressure Airend Discharge Temperature After-cooler Discharge Temperature Low Ambient units only Separator Pressure Drop After-cooler Discharge Pressure Dryer units only Running Hours MSB Running Hours LSB Loaded Hours MSB... - Page 21 Table 10 : Controller Register 01-Status/ Control Bit 0: Host/ Local (R/ W) Bit 6: Alarm (R) 0 = Local 0 = No Alarms 1 = Host 1 = Alarms Bit 1: Run/ Stop (R/ W) Bit 7: Warning (R) 0 = Stop 0 = No Warnings 1 = Run...
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Page 22: X-Series System Controls Connection
RELEASED 08/Apr/2019 14:57:36 GMT X-SERIES SYSTEM CONTROLS CONNECTION The Xe-70M controller is designed to interface to an Ingersoll Rand X-Series RS-485 Address Selection System Controller using Belden 9841 or equivalent RS-485 cable. In order Each compressor connected to the network will have a unique assigned to connect to the network, the cable must be connected to port X04 on the address, starting at compressor 1 increasing sequentially to the number of controller as shown in the diagrams below. -
Page 23: Notices And Disclaimers
RELEASED 08/Apr/2019 14:57:36 GMT NOTICES AND DISCLAIMERS Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European community countries shall display the EC Mark and conform to various directives. In such cases, the design specification of this compressor has been certified as complying with EC directives. - Page 24 RELEASED 08/Apr/2019 14:57:36 GMT ingersollrandproducts.com © 2019 Ingersoll-Rand...
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