Bukh DV48 ME Owner's Handbook Manual

Bukh DV48 ME Owner's Handbook Manual

Marine diesel lifeboat engine
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OWNER'S HANDBOOK
FOR
BUKH MARINE DIESEL
LIFEBOAT ENGINE
TYPE DV48 ME
BUKH A/S
Aabenraavej 13 - 17
DK - 6340 Krusaa
Tel: +45 74 62 20 88
Fax: +45 74 62 74 07
E-mail: bukh@bukh.dk
www.bukh.dk
009W0227-R01
05-12-2013

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  • Page 1 OWNER'S HANDBOOK BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV48 ME BUKH A/S Aabenraavej 13 - 17 DK - 6340 Krusaa Tel: +45 74 62 20 88 Fax: +45 74 62 74 07 E-mail: bukh@bukh.dk www.bukh.dk 009W0227-R01 05-12-2013...
  • Page 2: Table Of Contents

    OPERATING MANUAL FOR BUKH DV48ME ENGINES CONTENTS Page Pictures for recognition of engine ..........3 Introduction .................. 4 Standard equipment ..............4 Operating manual ................. 4 Preparation for the first start............5 Before start ................... 5 Electric start ................. 5 Hand start ..................
  • Page 3: Pictures For Recognition Of Engine

    OPERATING MANUAL FOR BUKH DV48ME ENGINES 1. Lubricating oil filter 2. Oil pressure switch 3. Cooling water drain plug 4. Fuel filter 5. Dipstick for engine oil 6. Electric stop solenoid 7. Valve cover 8. Lubricating oil filling plug 9. Lifting fittings 10.
  • Page 4: Introduction

    If a problem with the engine should arise, we ask you to apply to one of our distributors, who will always be ready to help you, having skilled personnel, necessary tools etc., and at the same time you will be sure that only original BUKH spare parts are used.
  • Page 5: Preparation For The First Start

    Unscrew the filler plug and pour in oil until the bearing is full. Important:The stuffing box shall under no circumstances be force-lubrica- ted. These instructions are only valid for propeller equipment supplied by BUKH. If other equipment is mounted, we refer to the instructions given for this.
  • Page 6: After Start

    OPERATING MANUAL FOR BUKH DV48ME ENGINES After Start When the engine has started, the RPM should be 900-1000 RPM when idling. Check the oil pressure. Normally this should be 2-4.5 bar. With cold engine the RPM should be kept down so that the oil pressure does not exceed 4.5 bar.
  • Page 7: Fuel Lift Pump

    OPERATING MANUAL FOR BUKH DV48ME ENGINES Fuel lift pump The fuel lift pump is a cam shaft driven sealed type diaphragm pump, which cannot be dismantled for repair or cleaning. It is recommended to install a water/dirt accumulating filter in the suction line to the pump.
  • Page 8: Freshwater Cooling

    OPERATING MANUAL FOR BUKH DV48ME ENGINES Freshwater cooling When using freshwater cooling it will be possible to reach a higher operating temperature of 70-95°C which will prolong the life of the engine. This cooling system is recommended for engines operating for more than 500 hours a year.
  • Page 9: Propeller Equipment

    OPERATING MANUAL FOR BUKH DV48ME ENGINES Propeller equipment (As supplied by BUKH – for other types consult individual manufacturer’s instructions) Flexible stern tube: Every three years replace the three seal rings in the stuffing box “A” and the rubber hose “B” connecting stuffing boxand inter- mediate tube “C”...
  • Page 10: Galvanic Corrosion

    Starting instructions for BUKH Diesel Engine type DV48ME Electric start: 1. Switch on the main switch.
  • Page 11: Winter Storage Of The Engine

    OPERATING MANUAL FOR BUKH DV48ME ENGINES WINTER STORAGE OF THE ENGINE 1. Carry out the following whilst the boat is still in the water: Run the engine until normal workingtemperature is reached. Drain off engine and gear oil with the oil bilge pump.
  • Page 12: Technical Data For Engine And Gearbox

    OPERATING MANUAL FOR BUKH DV48ME ENGINES DV48ME TECHNICAL MAIN DATA WORKING PRINCIPLE………………………………………………………………………..…4-STROKE TURBOCHARGED NUMBER OF CYLINDERS ....................3 CYLINDER BORE/STROKE ..................... 85 mm / 85 mm CYLINDER VOLUME ......................1.447 Litres COMPRESSION RATIO ....................18,5:1 COMPRESSION PRESSURE ...
  • Page 13: Recommended Maintenance And Checklist

    OPERATING MANUAL FOR BUKH DV48ME ENGINES RECOMMENDED MAINTENANCE AND A CHECK LIST FOR BUKH ENGINES EVERY CHECK RECTIFY IF NEEDED YEARS Tightness of connections through hull: stern tube hull connection change sealing Check of lubricating oil: 2.1 a engine change oil 2.1.b engine...
  • Page 14: Irregular Operation

    OPERATING MANUAL FOR BUKH DV48ME ENGINES IRREGULAR OPERATION - CAUSES AND REMEDIES 1. Engine does not start SYMPTOM CAUSE REMEDY Insufficient or very little compression Inlet and/or exhaust valves leaking Grind or replace the valves, mill the seats Grease valve stems with 2/3 gas oil and 1/3 lub.
  • Page 15: Lubricating Oil Chart

    OPERATING MANUAL FOR BUKH DV48ME ENGINES LUBRICATING OIL CHART Lubricating oil for Auxili- engine: aries temp range OIL COMPANY OIL TYPE HD OIL GRADE & QUALITY BP OIL VISCO 5000 SAE 5W-40 API SJ/CF BP OIL Vanellus C4 Global SAE 15W-40 API CF-4/CF/SG...
  • Page 16: El-Diagram

    OPERATING MANUAL FOR BUKH DV48ME ENGINES - 16 - 009W0227-R01...
  • Page 17: Dv48 Installation

    OPERATING MANUAL FOR BUKH DV48ME ENGINES Installation: DV48 - 17 - 009W0227-R01...
  • Page 18: List Of Representatives

    OPERATING MANUAL FOR BUKH DV48ME ENGINES BUKH DISTRIBUTORS – WORLDWIDE Fiala & Cia. S.R.L. Tel: +54-11-4328-1474 / 6280 Av. Presidente Roque Saenz Peña 710 Fax: +54-11-4328-2838 Piso 3º “D” E-mail: info@fialaycia.ar 1035 Buenos Aires ARGENTINA Bukh Diesel Australia Pty. Ltd.
  • Page 19 OPERATING MANUAL FOR BUKH DV48ME ENGINES Forwin Company Ltd, Wuhan Office Tel: +86-27-8885-1625 Room 2202, D. Tai Chang Flats Fax: +86-27-8885-2147 518 Jiefang Road, wuchang E-mail: forwin@lol365.com Wuhan, Hubei CHINA Wei Marine Shanghai Co Ltd Tel: +86-21-5132-7372 / 3 / 4 / 5 / 6 / 7...
  • Page 20 OPERATING MANUAL FOR BUKH DV48ME ENGINES Bukhindo Tel: +62-21-7973474 c/o Mr Armansyah Fax: +62-21-7987294 Jl. Pengadegan Barat II/6 Jakarta 12770 INDONESIA Scandiesel Marine S.r.l. Tel: +39-0321-777880 Via Coloredo 38 Fax: +39-0321-777959 28069 Trecate (NO) E-mail: info@scandiesel.it ITALY Website: www.scandiesel.it Contact: Michele Ricci, Simone Castiglioni...
  • Page 21 OPERATING MANUAL FOR BUKH DV48ME ENGINES Triton Marine Industri Pte Ltd Tel: +65-6773-0623 / 6272-6500 No 7, Toh Guan Road East 04-01 Fax: +65-6273-7292 Alpha Industri Building E-mail: tritonmarine@singnet.com.sg SINGAPORE 608599 Contact: J.S. Ang Civic International Pte Ltd Tel: +65-6861-7633...
  • Page 22: General Terms Of Sale And Delivery

      factory and until full payment has been effected.  3.  Orders    Any  order  shall  be  confirmed  in  writing  by  Bukh  A/S  in  7.  Remedying Defects  order  that  an  agreement  on  consignments  can  be  If  the  consignment  should  prove  defective,  Bukh  A/S  considered as binding.  undertakes  during  the  first  24  months  after  the ...

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