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DV10
Workshop manual
Bukh DV10 Workshop Manual
Diesel
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:
Workshop manual
(306 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
List of Tools for DV Engines
Installation Tools
Service Tools
Installation Dummy for DV10 and DV20 with BW6 Gear
Installation Dummy for DV10 and DV20 with BW7 Gear
Repair Tools
General Description and Technical Data
Cylinder Head
Crankcase
Crankshaft
Flywheel
Connecting Rod
Piston and Cylinder Liner
Camshaft
Lubricating Oil System
Cooling Water System
Fuel System
Two-Stage Combustion
Vibration Damping
Sectional Drawing of DV20SME
Technical Data for DV10
Torque, Rating, Consumption Curve for DV10
Technical Data for DV20
Torque, Rating, Consumption Curve for DV20
Torque in KGM (Ft.lbf)
Cylinder Head DV10
Cylinder Head DV20
Change of Rocker Arm or Rocker Shaft
Exchange of Bushing in Rocker Arm
Dismounting of Cylinder Head
Mounting of Cylinder Head
Valve Adjustments
Dismounting of Fuel Valves
Mounting of Fuel Valves
Inlet Valve - Machining Dimensions and Tolerances
Exhaust Valve - Mounting and Tolerances
Minimum Repair Measures for Inlet Valve and Exhaust Valve
Repair or Change of Exhaust and Inlet Valves
Grinding Takes Place as Follows
Change of Valve Guides
Pressing-In Measures for Valve Guides - DV 10 and DV 20
Changing of Valve Seats
Mounting of Valve Seat Rings
Measures for Bores for Valve Seats
Machining and Mounting Dimensions for Inlet and Exhaust Valve Seat
Cylinder Head Gasket
Mounting of Valve Springs
Adjustment of Decompression Lever
Vacuum Valve for DV 10 and DV 20
Surfacing of Cylinder Head
Packing Grooves
Precombustion Chamber
Compression Gauging
Operation Instruction
Dismounting of Flywheel
Mounting of Flywheel
Adjustment of V-Belt
Replacement of Gear Rim
Front End Cover
Dismounting of Counterweights
Mounting of Counterweights
New Marking
Tightening of Shafts for Counterweights
Arrangement of Counterweight
Replacement of Oil Seal Ring in Guard
Replacement of Front End Cover
Replacement of Axle Journals for Counterweights
Replacement of Front Main Bearing Lining
Raised Hand Start
Raised Hand Start on Front Edge
Checking of Chain for Raised Hand Start
Dismounting of Raised Hand Start on Front Edge
Dismounting of Raised Hand Start on Rear Edge
Rear End Cover
Dismounting of Rear End Cover
Removal of Rear Counterweights
Exchange of Bearings for Counterweights
Fitting of Counterweights
Tightening of Shafts for Rotating Weights
Arrangement of Rotating Weights
Tightening of Pipe Plugs in Rear End Cover
Governor System
Dismounting of Centrifugal Governor
Fitting of Centrifugal Governor
Dismounting of Manual Governor
Mounting of Manual Governor
Characteristic for Governor Spring
Adjustment of Governor System
Dismounting and Adjustment of Stop Button
The Fuel System
Bleeding of the Fuel System
Fuel Lift Pump
Dismounting and Mounting of the Fuel Lift Pump
Repair of Fuel Lift Pump Type AC-DELCO
Remedy of Leaks
Technical Data of the Fuel Lift Pump
Counter Pressure
Disassembly of Fuel Lift Pump
Cleaning of Suction Filter
Exchange Diaphragm as Follows
Fuel Lift Pump S.E.V. Marchal Type 70 BA
Fuel Filter
Fuel Filter Element: BOSCH No. 04500 15014
Exchange of Fuel Filter Element
Dismounting of the Fuel Pump
Dismantling of the Fuel Pump
Assembling of the Pump
Capacity of the Fuel Pump
Fuel Pump Type BRYCE
Disassembly of Fuel Pumps
Disassembly of the Roller Section
Disassembly of the Pressure Valve Section
Checking of the Control Sleeve
Reassembly of Fuel Pumps
Testing of BRYCE Fuel Pumps
Adjustment of Injection Timing (Spill Point)
Data for Injection Timing
Adjustment of Injection Timing
Fuel Valve
Dismounting and Dismantling of the Fuel Valve
Adjustment of Opening Pressure
Nozzle Tester
Operating Instructions for Bosch Nozzle Tester
Cleaning of Nozzles
Preliminary Testing
Testing with Nozzle Tester
Testing of Tightness
Snarl Test and Injection Angle
Maintenance
Piston, Connecting Rod, and Cylinder Liners
Dismounting of Pistons and Connecting Rods
Change of Pistons
Test Measurement of Piston DV10-DV20
Change of Piston Rings
Exchange of Piston Pin Bearing
Arrangement of Connecting Rod
Mounting of Pistons and Connecting Rods
Connecting Rod Bearings
Cylinder Liner
Measuring of Cylinder Wear
Dismounting of Cylinder Liner
Mounting of Cylinder Liner
Arrangement of Cylinder Linear
Test Equipment of Cylinder Liner
Fitting of Oil Dip Stick
Fitting of Oil Dip Stick for DV10 and DV20
Fitting of Inlet Connecting Piece
Tightening of Lubricating Oil Grooves
Crank Shaft, Intermediate Bearing and Rear Main Bearing Bush
Repair Dimensions of Crank Shaft
Front Main Bearing Journal
Rear Main Bearing Journal
Intermediate Bearing Journal
Connecting Rod Journals
Exchange of Crank
Dismounting of Crank Shaft
Change of Intermediate Bearing
Camshaft, Complete
Dismounting of the Camshaft
Change of Front Bearing Bush for Camshaft
Check of Camshaft
Valve Times
Injection Timer
Dismounting
Mounting
Check of Injection Timer
Arrangement of Automatic Injection Timer
Lubricating System
Excess-Pressure Valve
Lubricating Filter
Arrangement Drawing of Lubricating Oil Reduction Valve
Lubricating Pump - Old Type
Lubricating Oil Pump in Old Execution
Lubricating Oil Pump in New Execution
Lubricating Oil Pump - New Type
Lubricating Oil Quality
Direct Cooling (Seawater Cooling Water Pump)
Technical Data
Technical Data - Pump for DV20
Dismantling of Cooling Water Pump
Thermostat
Fitting of Double Transmitter
Zinc Rod
Indirect Cooling (Freshwater Cooling)
Heat Exchanger System
DV20 Engines
DV10 Engines
Cooling Water System for DV10 and DV20
Thermostat Housing
Header Tank
Keel Cooling
Common Components
Freshwater Circulating Pump
Dismantling of Circulating Pump
Expansion Cover
Type of Cover
Protection against Front
Arrangement of Circulating Pump
Arrangement of Heat Exchanger DV20
Arrangement of Keel Cooling DV10
Arrangement of Keel Cooling DV20
The Electrical System
Dynastarter
Supervisory Relay
Dimensions of Starter Cables and Technical Data for the Electrical System
Stop Magnet
Safety Regulations
Battery
Electrical System
Alternator
Maintenance Instructions for Motorola Alternator
Alternator Type a 14/30
Fault Localization
Checking and Testing of Alternator and Voltage Relay
Voltage Relay
Checking of Voltage Relay
Checking of Alternator
Examination of Insulating Diode Bridge
Exciting Circuit
Checking of Rectifier Diodes
Alternator Type 14/35 a
Fault Localization of Alternator
Voltage Relay - Type T14V
Checking of Rotor Windings
Checking of Magnetizing (Trio) Diodes
Check the Diode Connection
Checking of Trio Diodes
Removal of Diode Set
Reassembly of Alternator
Fitting of Voltage Regulator
Checking at Starting-Up
Change of Starter Motor into Two-Wire Execution
Change of Alternator into Two-Wire Execution
Wiring Diagram for Dynastarter with Instrument Panel
Wiring Diagram for Dynastarter with Operating Panel
Wiring Diagram for Dynastarter with Thermostat
Wiring Diagram for Dynastarter with Thermostat and Operating Panel
Wiring Diagram for Dynastarter
Wiring Diagram for Alternator
Diagram for Standard Electrical System
Diagram for Fully Developed Electrical System
Standard Operating Panel with Warning Lamps, Key Switch and Acoustic Alarm
Marine Reduction Gear ZF - BW6
ZF Gear - BW7
Gear Ratio
Oil Change
Special Tools
Adjusting Measures and Torques for BW7
General Information for Work with the Gear
Removal of Gear from Engine
Dismantling of BW7 Gear
Dismantling of Shifting Fork
Dismantling of Output Shaft
Dismantling of Input Shaft
Dismantling of Lower Gearbox Half
Dismantling of Upper Gearbox Half
Refitment of BW7 Gear
Measuring of Tightening of Tapered Roller Bearing on Input and Output Shafts with Measuring Gauge
Measuring of Tapered Roller Bearing Tightening on Input and Output Shafts Without Measuring Gauge
Pre-Mounting of Shifting Fork
Fitting of Bolts in Gearbox
Transmission
Fitting of Input and Output Shafts with Shifting Fork in Gearbox
Fitting of Shaft Seal Rings
Supplement to Fitting of Shaft Seal Rings
Sail Drive Type Z-7
Oil Change and Gear Ratio
Zinc Anode
Outside Maintenance
Removal of Sail Drive from Engine and Boat
Alarm Function of Double Membrane
Assembling Procedure for Sail Drive
Intermediate Housing and Intermediate Shaft
Irregularities in Operation
Causes and Remedies for the Engine and the Electrical System
The Engine Does Not Start or Is Difficult to Start
Engine Starts, but Stops Shortly after
Engine Does Not Reach Maximum Capacity
Knocking Operation of Engine
Engine Speed too High
Engine Knocks
Engine Had Black Exhaust Smoke
Engine Has Bluish Exhaust Smoke
Excessive Lubricating Oil Consumption
Engine Run Hot
Causes to Irregularities in the Electric Starter
Maintenance Schedule
Storage
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